Controller Design for Induction and Brushless Motors Using Matlab with Digital Signal Processor (DSP)

The automation process is a very important pillar for Industry 4.0.One of the first steps is the control of motors to improve production efficiency and generate energy savings.In mass production industries,techniques such as digital signal processing(DSP)systems are implemented to control motors.These systems are efficient but very expensive for certain applications.From this arises the need for a controller capable of handling AC and DC motors that improves efficiency and maintains low energy consumption.This project presents the design of an adaptive control system for brushless AC induction and DC motors,which is functional to any type of plant in the industry.The design was possible by implementing Matlab software and tools such as digital signal processor(DSP)and Simulink.Through an extensive investigation of the state of the art,three models needed to represent the control system have been specified.The first model for the AC motor,the second for the DC motor and the third for the DSP control;this is done in this way so that the probability of failure is lower.Subsequently,these models have been programmed in Simulink,integrating the three main models into one.In this way,the design of a controller for use in AC induction motors,specifically squirrel cage and brushless DC motors,has been achieved.The final model represents a response time of 0.25 seconds,which is optimal for this type of application,where response times of 2e-3 to 3 seconds are expected.

Design and implementation of a position sensorless control method for brushless DC motors

Because brushless direct current(BLDC) motors have the advantages of a compact size, high power density, high efficiency, and long operating life time, they are widely used in many industrial products and electric traction systems. It is known that the BLDC motors have no brushes for commutation. They are commutated with electronically commutation. So, the rotor position information of the BLDC motors must be known to understand which winding will be energized according to the energizing sequence. In most of the existing BLDC motor drivers, rotor position information is detected by Hall effect sensors. This kind of mechanical position sensors will bring additional connections and costs, reliability decrease and noise increase. In order to improve the control performance and extend the range of speed regulation for BLDC motors, a position sensorless control method is proposed in this paper. In the proposed control method, rotor position information of the BLDC motors is detected from the back electromagnetic forces(back-EMFs) which are estimated by an unknown-input observer with line to line currents and line to line voltages. For the purpose of verifying the effectiveness of the proposed control method, a model is built and simulated on the Matlab/Simulink platform. The simulation results show that the speed regulation performance of BLDC motors is improved compared with using Hall effect sensors. At the same time, the reliability of the BLDC motors is improved and the costs of them are reduced because the position sensor is eliminated.

New Method to Restrain Pumping Voltage of Braking Procedure for Brushless DC Motor of Electric Armored Vehicle

In order to restrain the high pumping voltage of braking procedure which is harmful to the system of electric armored vehicle. Based on the analysis of pumping voltage of the braking procedure, the relation between pumping voltage and PWM ratio is derived and a new digital control method to restrain the pumping voltage by changing PWM ratio is put forward. Because the capacitance is decreased effectively, the volume of controller is reduced and the performance to price ratio is improved. The results of computer simulation and experiment proved that this method is feasible and valid.

Anti-reverse rotation startup method for sensorless brushless DC motor

In order to start up the brushless DC motor （BLDCM） without reverse rotation and smoothly switch the running state of the motor, a novel startup and smoothly switching method for a sensodess BLDCM is presented. Based on the saturation effect of the stator iron, six short voltage pulses are applied to determine the initial rotor position and the rotor can be found within 60°. After that, a series of short and long voltage pulses are used to accelerate the motor and the variation of the response current is utilized to detect the rotor position dynamically. When the motor reaches a certain speed at which the back-electromotive force （EMF） method can be applied, all the power devices are turned off and the running state of the motor is smoothly switched at the moment determined by the relationship between the terminal voltage waveform and the commutation phases. The experimental results verify the feasibility and validity of the proposed method.

EFFECTIVE DOUBLE LOOP CONTROL FOR A SQUARE WAVE BRUSHLESS DC MOTOR

A new type of brushless DC motor has been developed by using a square wave rare earth permanent magnet synchronous motor with its double loop control circuit. The double loop control scheme of the drive system yields a combination of desired characteristics including simplified control structure, small ripple torque, high speed accuracy, wide operating speed range, and fast dynamic response. Experimental results confirm excellent characteristics of the motor.

Integrated design of brushless motor drive and control system for robot joints

To meet the requirements of high performance, low cost, and easy operation of the robot, a brushless motor drive and control system for the robot joint is designed, including CAN bus, WPF upper host computer development, and magnetic encoders, and other sensors, in which the STM32 F103 chip is used as the main control chip, and the DRV8323 is a brushless motor drive chip. The principle of field-oriented control(FOC) brushless motor drive is elaborated.Meanwhile, the drive and control system design is completed from both hardware and software aspects. Finally, the PID algorithm is used for the closed-loop speed test of the robot joint. The experimental result shows that the designed robot joints and control system run smoothly and reliably, have the characteristics of modularization and miniaturization, and are suitable for the control of micro-service robots and manipulators.

Robust Control Strategy for the Speed Control of Brushless DC Motor

Brushless DC motor ( BLDCM) speed servo system is multivariable,nonlinear and strong coupling. The parameter variation, the cogging torque and the load disturbance easily influence its performance. Therefore,it is difficult to achieve superior performance by using the conventional PID controller. To solve the deficiency,the paper represents the algorithm of active-disturbance rejection control ( ADRC) based on back-propagation ( BP) neural network. The ADRC is independent on accurate system and its extended-state observer can estimate the disturbance of the system accurately. However,the parameters of Nonlinear Feedback ( NF) in ADRC are difficult to obtain. So in this paper,these parameters are self-turned by the BP neural network. The simulation and experiment results indicate that the ADRC based on BP neural network can improve the performances of the servo system in rapidity,control accuracy,adaptability and robustness.

Simplified EKF Based Sensorless Direct Torque Control of Permanent Magnet Brushless AC Drives

A simplified extended Kalman filter (EKF) based sensorless direct torque control technique for a permanent magnet brushless AC drive is proposed. Its performance is compared with that obtained with other sensorless methods for estimating the rotor speed and position from a stator flux-linkage. Since the EKF has an inherently adaptive filtering capability and does not introduce phase delay, the technique provides better speed estimates. In addition, the technique is easy to implement and requires minimal computation.

A neural network-based commutation optimization strategy and drive system design for brushless DC motor

An optimized commutation method based on backpropagation(BP)neural network is proposed to resolve the low stability and high-power consumption caused by inaccurate commutation point prediction in conventional commutation strategy during acceleration and deceleration.This article also builds a complete brushless DC motor drive system based on the GD32F103 micro control unit(MCU),with an Artix-7 XC7A35T field programmable gate array(FPGA)to meet the performance requirements of neural network calculation for real-time motor commutation control.Experimental results show that the proposed optimization strategy can effectively improve the system stability during system acceleration and deceleration,and reduce the current spikes generated during speed chan-ges.The system power consumption is reduced by about 11.7%on average.

Design optimization of a slotless PM brushless motor with helical edge wound laminations for rim driven thrusters

This paper discusses the analysis and design of a very thin slotless permanent magnet （PM） brushless motor whose stator laminations are manufactured from a single strip of steel that is edge wound into a spiral （like a ＂Slinky＂） and then fitted over the windings that are preformed on the outside surface of a non-conducting former. Analytical and finite element analysis （FEA） are used to determine the con- strained optimum dimensions of a motor used to drive a rim driven thruster in which the motor rotor is fit- ted onto the rim of the propeller and the stator is encapsulated in the thin Kort nozzle of the thruster. The paper describes the fabrication of a demonstrator motor and presents experimental results to validate the theoretical calculations. Experimental motor performance results are also reported and compared with those of a slotted motor that fits within the same active radial dimensions as the slotless motor. The slotless motor, which has longer active length and endwindings, and thicker magnets than the slotted motor, was found to be less efficient and more expensive （prototype cost） than the slotted machine.

A New Method for Reducing Commutation Torque Ripples in BLDC Motors

A new compensation method and an algorithm for compensating for the commutation torque ripples of the trapezoidal EMF brushless DC motor are put forward. Simulation and experimental results show that this method is correct and practical.

Comparative Study between the PID Regulator and the Fuzzy Regulator Applied to the Operation of a Brushless DC Motor

This paper presents the results of research on speed regulation of a brushless DC motor. This is mainly a comparative study between a PID regulator and a fuzzy regulator applied to the operation of this type of engine in order to find the best control. The BLDC engine must operate under various speed and load conditions with improved performance and robust and complex speed control. Because of this complexity, the traditional PID command encounters difficulties in controlling the speed of a BLDC. Another control technique is currently developing and is producing good results. This is the fuzzy controller that handles process control problems, that is, managing a process based on a given set point per action on the variables that describe the process. To achieve the desired results, the brushless DC machine model will be studied. With the model obtained, both types of regulator will be tested. A synthesis of the observed comparison results will enable a conclusion to be drawn on the performance of the two types of regulators driving a BLDC (Brushless DC).

Optimal state feedback control of brushless direct-current motor drive systems based on Lyapunov stability criterion

This paper develops a unified methodology for a real-time speed control of brushless direct-current motor drive systems in the presence of measurement noise and load torque disturbance. First, the mathematical model and hardware structure of system is established. Next, an optimal state feed back controller using the Kalman filter state estimation technique is derived. This is followed by an adaptive control algorithm to compensate for the effects of noise and disturbance. Those two algorithms working together can provide a very-high-speed regulation and dynamic response over a wide range of operating conditions. Simulated responses are presented to highlight the effectiveness of the proposed control strategy.

High temperature brushless DC motor system and its operation mode control

The high temperature (175 ℃) operation of a motor spells out special requirements for control algorithms, materials and elements. The stability of motor characteristic is guaranteed by the digital control strategy. Constant velocity operation is achieved by phase locked loop (PLL), and constant power operation is achieved by a current restricting circuit. A motor for constant speed and constant power operation has been built and the speed control system is tuned by MATLAB simulation. Experimental and simulation results for operation mode control of brushless DC motor are presented.

Highly Effective Brushless DC Motor in Which Unidirectional Current Flows in

Authors developed a highly effective brushless DC motor with a simple operation principle. If the operation principle of the motor is simple, a drive circuit will also become simple and its production cost will be lower. From the above fact, Minato motor was noticed. In this motor, a unidirectional current flows in the electromagnets. In other words, unidirectional windings are used. In this motor, only strong repulsive force is utilized when a permanent magnet of a rotor and an electromagnet of a stator are adjacent. Hence, torque constant becomes higher and the efficiency of the motor is high. However, an effective value of the electromagnetic current increases because a large current flows in a short period. Therefore, copper loss increases and the efficiency of the motor decreases. In order to solve above defects, a new motor is proposed. From the experiment, it is clarified that the efficiency of the proposed motor is higher than that of the commercial motors.

Steady-State Performance Analysis of Brushless DC Propulsion Motor

The brushless DC motor can be used in the marine electric propulsion system for its excellent control characteristics and large thrust. In order to estimate the operating performances of the brushless DC motor for the high-power shipping during the design stage, the steady-state analysis is as important as the dynamic analysis generally. A mathematical model of the brushless DC propulsion motor is established according to the state-space method for the dynamic and steady-state performance analysis. The state-space mathematical model is a set of linear differential equations, so the steady-state currents of the armature windings can be gained directly by the symmetrical boundary conditions and the eigenvalues of the system matrix. The steady-state simulation results are compared with the dynamic ones to validate the correctness of this eigenvector method.

Sensorless Control of Four-Switch Inverter for Brushless DC Motor Drive and Its Simulation

The major function of this proposed research is to control the speed of the brushless DC motor with sensor less control for four-switch three phase inverter. This proposed system is simplified the topological structure of the conventional six-switch three phase inverter. In this proposed method, a new structure of four-switch three phase inverter [1] with reduced number of switches for system is introduced to reduce the mechanical commutation, switching losses that occur in the six-switch method. The proposed inverter fed brushless DC motor used in sensorless control schemes which is used for sensing positioning signals. To improve sensor less control performance, four-switch electronic commutation modes based proportional intergral controller scheme is implemented. In this four-switch three phase inverter reduction of switches, low cost control and saving of hall sensor were incorporated. The feasibility of the proposed sensor less control four-switch three phase inverter fed brushless DC motor drive is implemented, analysed using MATLAB/SIMULINK, effective simulation results have been validated out successfully.

Solar PV System for Energy Conservation Incorporating an MPPT Based on Computational Intelligent Techniques Supplying Brushless DC Motor Drive

This paper proposes an effective Maximum Power Point Tracking (MPPT) controller being incorporated into a solar Photovoltaic system supplying a Brushless DC (BLDC) motor drive as the load. The MPPT controller makes use of a Genetic Assisted Radial Basis Function Neural Network based technique that includes a high step up Interleaved DC-DC converter. The BLDC motor combines a controller with a Proportional Integral (PI) speed control loop. MATLAB/Simulink has been used to construct the dynamic model and simulate the system. The solar Photovoltaic system uses Genetic Assisted-Radial Basis Function-Neural Network (GA-RBF-NN) where the output signal governs the DC-DC boost converters to accomplish the MPPT. This proposed GA-RBF-NN based MPPT controller produces an average power increase of 26.37% and faster response time.

Start-up current adaptive control for sensorless high-speed brushless DC motors based on inverse system method and internal mode controller

The start-up current control of the high-speed brushless DC（HS-BLDC） motor is a challenging research topic. To effectively control the start-up current of the sensorless HS-BLDC motor, an adaptive control method is proposed based on the adaptive neural network（ANN）inverse system and the two degrees of freedom（2-DOF） internal model controller（IMC）. The HS-BLDC motor is identified by the online least squares support vector machine（OLS-SVM） algorithm to regulate the ANN inverse controller parameters in real time. A pseudo linear system is developed by introducing the constructed real-time inverse system into the original HS-BLDC motor system. Based on the characteristics of the pseudo linear system, an extra closed-loop feedback control strategy based on the 2-DOF IMC is proposed to improve the transient response performance and enhance the stability of the control system. The simulation and experimental results show that the proposed control method is effective and perfect start-up current tracking performance is achieved.

Research of Energy Regeneration Technology in Electric Vehicle

The theory of energy regeneration in electric vehicle (EV) has been introduced in most papers, but the mathematic model of EV energy regeneration system was little studied. In this paper the mathematic model of EV energy regeneration system is studied, and then the system ability under four control strategies is analyzed. In the end the system reliability is researched, and the calculation model of system reliability is proposed.