Optimization Mechanism of Mechanical Properties of Basalt Fiber-Epoxy Resin Composites by Interfacially Enriched Distribution of Nano-Starch Crystals

Fibre reinforced polymer composites have become a new generation of structural materials due to their unique advantages such as high specific strength,designability,good dimensional stability and ease of large-area monolithic forming.However,the problem of interfacial bonding between the resin matrix and the fibres limits the direct use of reinforcing fibres and has become a central difficulty in the development of basalt fibre-epoxy composites.This paper proposes a solution for enhancing the strength of the fibre-resin interface using maize starch nanocrystals,which are highly yield and eco-friendly.Firstly,in this paper,corn starch nanocrystals(SNC)were prepared by hydrolysis,and were deposited on the surface of basalt fibers by electrostatic adsorption.After that,in order to maximize the modification effect of nano-starch crystals on the interface,the basalt fiber-epoxy resin composite samples were prepared by mixing in a pressureless molding method.The test results shown that the addition of basalt fibers alone led to a reduction in the strength of the sample.Deposition of 0.1 wt%SNC on the surface of basalt fibers can make the strength consistent with pure epoxy resin.When the adsorption amount of SNC reached 0.5 wt%,the tensile strength of the samples was 23.7%higher than that of pure epoxy resin.This is due to the formation of ether bond homopolymers between the SNC at the fibre-epoxy interface and the epoxy resin,which distorts the originally smooth interface,leading to increased stress concentration and the development of cracks.This enhances the binding of basalt fibers.The conclusions of this paper can provide an effective,simple,low-cost and non-polluting method of interfacial enhancement modification.

Damage and Fatigue Failure of Conventional and Bulk-Filled Resin Composites

Objectives: Resin-based composites are the most widely used dental restorative materials. Bulk-fill resin composites are of rising interest as they can be clinically applied in thicker increments compared to conventional composites. The purpose of the study was to evaluate the flexural fatigue strength of a conventional and bulk-filled resin composite placed incrementally or non-incrementally. Methods: Resin composite specimens were fabricated using either a conventional (Brilliant EverGlow?) or a bulk-fill (Fill-Up!TM) resin composite by either non-incremental filling (2 × 2 × 25 mm3) or in increments of (1 × 2 × 25 mm3). Specimens were stored in distilled water for 24 h or thermocycled for 5000 cycles. The static flexural strength (σ), flexural fatigue limit (FFL) after 105 cycles and post-fatigue flexural strength (PFσ) were measured. Data were analyzed using ANOVA, with a post-hoc Tukey’s test to compare mean FFL (p σ and PFσ compared to conventional composites regardless of incremental cure or thermocycling (p σ and FFL for conventional composites but not bulk-filled composites. There was no significant difference in PFσ compared to σ after 24 h storage, but a significant increase in PFσ after thermocycling (p < 0.05). Conclusions: The type of composite rather than incremental placement had a greater effect on flexural strength, suggesting that operator placement technique had less influence than material selection. Thermocycling in combination with cyclic loading caused a strengthening effect in the composites, likely due to the absorption and dissipation of stresses, thereby enhancing resistance to fracture.

Micromechanical interlocking structure at the filler/resin interface for dental composites: a review

Dental resin composites(DRCs)are popular materials for repairing caries or dental defect,requiring excellent properties to cope with the complex oral environment.Filler/resin interface interaction has a significant impact on the physicochemical/biological properties and service life of DRCs.

Numerical Study on the Resin Transfer Molding Curing Process for Thick Composites Materials

The successful manufacture of thick composites is challenging since the highly exothermic nature of thermoset resins and limited temperature control make avoiding the onset of detrimental thermal gradients within the composite relatively difficult.This phenomenon is mainly caused by exothermic heat reactions.The so-called Michaud's model has been largely used in the literature to reduce the gap between experience and simulation with regard to the effective prediction of the temperature cycle in these processes.In this work,another solution is proposed to simulate the curing process for thick composites,namely preheating the resin to activate the curing reaction before resin injection into the mold.A good agreement between the experiment and the simulation is found.Moreover,in order to minimize the thermal gradient in the final composite,the thermophysical properties of the fiber and the torque(temperature,time)of the Plate have been varied leading to interesting results.

Durability Testing of Composite Aerospace Materials Based on a New Polymer Carbon Fiber-Reinforced Epoxy Resin

In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the microscopic scale,and the related infrared spectra and thermal properties.It is found that light and heat can con-tribute to the aging process.In particular,the longitudinal tensile strength displays a non-monotonic trend,i.e.,itfirst increases and then decreases over time.By contrast,the longitudinal compressive and inter-laminar shear strengths do not show significant changes.It is also shown that the inter-laminar shear strength of carbonfiber/epoxy resin composites with inter-laminar hybrid structure is better than that of pure carbonfiber materials.The related resistance to corrosion can be improved by more than 41%.

A discussion on producing agro-residue composites with isocyanate resins

With the urgent shortage of forest resource in China, using agro-residues as raw materials of composite become increasingly important. Agro-residue is the most potential fiber resource, which is helpful to sustainable development of composite industries in China. Based on a great deal of researches, this paper summarized and discussed some problems in using agro-residues as raw materials of composites, including raw material preparation, hot-pressing, bonding technology, preventing composite from going moldy. It is proposed that to manufacture the composite of rice straws or wheat straws, the isocayante resin is a suitable adhesive, and the appropriate technologies, bonding, and treatment measures are also needed.

Influence of Non-smooth Surface on Tribological Properties of Glass Fiber-epoxy Resin Composite Sliding against Stainless Steel under Natural Seawater Lubrication

With the development of bionics, the bionic non-smooth surfaces are introduced to the field of tribology. Although non-smooth surface has been studied widely, the studies of non-smooth surface under the natural seawater lubrication are still very fewer, especially experimental research. The influences of smooth and non-smooth surface on the frictional properties of the glass fiber-epoxy resin composite（GF/EPR） coupled with stainless steel 316 L are investigated under natural seawater lubrication in this paper. The tested non-smooth surfaces include the surfaces with semi-spherical pits, the conical pits, the cone-cylinder combined pits, the cylindrical pits and through holes. The friction and wear tests are performed using a ring-on-disc test rig under 60 N load and 1000 r/min rotational speed. The tests results show that GF/EPR with bionic non-smooth surface has quite lower friction coefficient and better wear resistance than GF/EPR with smooth surface without pits. The average friction coefficient of GF/EPR with semi-spherical pits is 0.088, which shows the largest reduction is approximately 63.18% of GF/EPR with smooth surface. In addition, the wear debris on the worn surfaces of GF/EPR are observed by a confocal scanning laser microscope. It is shown that the primary wear mechanism is the abrasive wear. The research results provide some design parameters for non-smooth surface, and the experiment results can serve as a beneficial supplement to non-smooth surface study.

Experimental Study on Influence of Dimples on Lubrication Performance of Glass Fiber-epoxy Resin Composite under Natural Seawater Lubrication

Bionic non-smooth surface is widely applied in metal and ceramics materials. In order to introduce this technology to high pressure seawater pump, the influence of bionic non-smooth surface on the engineering plastics used in pump should be investigated. The comparative tests are carried out with a ring-on-disc configuration under 800, 1000, 1200 and 1400 r/min in order to research the influence of the bionic non-smooth surface on glass fiber-epoxy resin composite（GF/EPR） under natural seawater lubrication. The disc surfaces are textured with five kinds of pits, which are semi-spherical, conical, cone-cylinder combined, cylindrical pits and through holes, respectively. A smooth surface is tested as reference. The results show that the lubrication performance of dimpled GF/EPR sample is much better than that of the smooth sample under all rotational speeds. The semi-spherical pits surface has more obvious friction reduction than the others, which shows that the least reduction is approximately 43.29% of smooth surface under 1200 r/rain. However, the wear level is only marginally influenced by dimples. The surface morphology investigations disclose severe modifications caused by abrasive wear primarily. The results are helpful to vary friction properties of GF/EPR by non-smooth surface, or provide references to the design of non-smooth surfaces under certain condition.

Mechanical Properties of Mo Fiber-reinforced Resin Mineral Composites with Different Mass Ratio of Resin and Hardener

Mo fibers were added to RMC with different mass ratios of resin and hardener to improve its mechanical properties. The influences of fiber surface state and hardener content on interface bonding strength and mechanical properties of RMC were studied, respectively. Furthermore, strain values of typical measuring points on samples of Mo fiber reinforced RMC(MFRRMC) under different loads were obtained by experiments and finite element analysis. The experimental results prove that scrap Mo fibers can improve interface bonding strength and mechanical properties of RMC better than new smooth Mo fibers because of the discharge pits randomly distributed on the surface of scrap fibers. With the decrease of hardener content, not only interface bonding strength between fiber and matrix, but also compression and flexural strength of MFRRMC increase firstly and then decrease. The properties are best while the mass ratio of resin and hardener reaches 4:1. It is indicated that finite element calculation data basically agree with experimental data by comparison of strain values on typical measuring points, which can provide an important intuitive reference for successive study on other mechanical properties of MFRRMC, validating the correctness of simulation method as well.

Determination of Water Diffusion Coefficients and Dynamics in Adhesive/Carbon Fiber Reinforced Epoxy Resin Composite Joints

To determinate the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints, energy dispersive X-ray spectroscopy analysis（EDX） is used to establish the content change of oxy- gen in the adhesive in adhesive/carbon fther reinforced epoxy resin composite joints. As water is made up of oxygen and hydrogen, the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints can be obtained from the change in the content of oxygen in the adhesive during humidity aging, via EDX analy-sis. The authors have calculated the water diffusion coefficients and dynamics in the adhesive/carbon fiber reinforced epoxy resin composite joints with the aid of beth energy dispersive X-ray spectroscopy and elemental analysis. The de- termined results with EDX analysis are almost the same as those determined with elemental analysis and the results al- so show that the durability of the adhesive/carbon fther reinforced epoxy resin composite joints subjected to silane cou- pling agent treatment is better than those subjected to sand paper burnishing treatment and chemical oxidation treat- ment.

Synthesis of Antistatic Composite Based on Reaction Flame Retarding Unsaturated Polyester Resin

The synthesis of reaction flame retarding unsaturated polyester resin and the flame retarding mechanism are investigated.By taking the synthesis flame retarding unsaturated polyester resin as a base material,glass fibers as reinforced material,under the condition of adding graphite or carbon black respectively,the composites were manufactured.The flame retarding and antistatic properties are also studied.In the experiment,bromide-bearing flame retarding resin decomposed under a high temperature.Compound HBr was set out and retarded or stopped the flame.High concentration of HBr gas wall was formed between gas and solid phrases,which decreased flame.The results show that antistatic property of carbon black is higher than that of graphite.Adding a threshed value of 1% carbon black into composite,the antistatic property is at its highest value.

Ceramification of Composites of MgO-Al_(2)O_(3)-SiO_(2)/Boron Phenolic Resin with Different Calcine Time

The ceramifiable polymer composite of MgO-Al_(2)O_(3)-SiO_(2)/boron phenolic resin(MAS/BPF)with 40wt%of inorganic fillers was calcined at 1200℃for different time to promote ceramification of ceramifiable composite and improve heat resistance.The effects of different calcine time on the macroscopical morphology,mass loss,phase evolution,microstructure and chemical bond evolution of MAS/BPF composites were characterized by XRD,XPS,and SEM analyses.The experimental results reveal that the increase of calcine time result in the fewer holes,relatively denser and smoother top layer of MAS/BPF composites and protect the interior from deeper decomposition.The final residues of composites are amorphous carbon and C-O-Si-Al-Mg ceramic.And MAS/BPF composites show excellent mass stability,low shrinkage and self-supporting features after 2 h holding compared with BPF composites without 40wt%of inorganic fillers.

Fluxing Agents on Ceramification of Composites of MgO-Al2O3-SiO2/Boron Phenolic Resin

Fluxing agents of zinc borate, antimony oxide, galss frit A and glass frit B, with different melting or softening point temperatures, were added into MgO-Al_2O_3-SiO_2/boron phenol formaldehyde resin（MAS/BPF） composites to lower the formation temperature of eutectic liquid phase and promote the ceramification of ceramifiable composites. The effects of fluxing agents on the thermogravimetric properties, phase evolution, and microstructure evolution of MAS/BPF composites were characterized by TG-DSC, XRD and SEM analyses. The results reveal that the addition of a fluxing agent highly reduces the decomposition rate of MAS/BPF composites. Fluxing agents lower the formation temperatures of liquid phases of ceramifiable MAS/BPF composites obviously, and then promote the ceramification and densification process. The final residues of composites are ceramic surrounded by large amount of glass phases.

Epoxy Resin/Nano Ni@C Composites Exhibiting NTC Effect with Tunable Resistivity

Epoxy resin/Ni@C nanoparticle composites with aligned microstructure were prepared by using a procedure of magnetic field assisted curing. The results show that the resistivity of composites exhibits negative temperature coefficient （NTC） effect above room temperature, and can be adjusted by varying the content filler and the magnitude of magnetic field applied. Hill＇s quantum tunneling model was modified to understand the electrical conduction mechanism in the composites. It shows that the NTC effect ascribes to the dominant thermal activated tunneling transport of electron across adjacent nanoparticles, as well as the low thermal expansivity of epoxy resin matrix.

Research on properties of hollow glass microspheres/epoxy resin composites applied in deep rock in-situ temperature-preserved coring

Deep petroleum resources are in a high-temperature environment.However,the traditional deep rock coring method has no temperature preserved measures and ignores the effect of temperature on rock porosity and permeability,which will lead to the distortion of the petroleum resources reserves assessment.Therefore,the hollow glass microspheres/epoxy resin(HGM/EP)composites were innovatively proposed as temperature preserved materials for in-situ temperature-preserved coring(ITP-Coring),and the physical,mechanical,and temperature preserved properties were evaluated.The results indicated that:As the HGM content increased,the density and mechanical properties of the composites gradually decreased,while the water absorption was deficient without hydrostatic pressure.For composites with 50 vol%HGM,when the hydrostatic pressure reached 60 MPa,the water absorption was above 30.19%,and the physical and mechanical properties of composites were weakened.When the hydrostatic pressure was lower than 40 MPa,the mechanical properties and thermal conductivity of composites were almost unchanged.Therefore,the composites with 50 vol%HGM can be used for ITPCoring operations in deep environments with the highest hydrostatic pressure of 40 MPa.Finally,to further understand the temperature preserved performance of composites in practical applications,the temperature preserved properties were measured.An unsteady-state heat transfer model was established based on the test results,then the theoretical change of the core temperature during the coring process was obtained.The above tests results can provide a research basis for deep rock in-situ temperature preserved corer and support accurate assessment of deep petroleum reserves.

Preparation and Investigation of Mechanical and Physical Properties of Flax/Glass Fabric Reinforced Polymer Hybrid Composites

Synthetic reinforced composites affect the environment adversely and have become a global concern, causing increased natural composite demand for sustainability and cost effectiveness. Glass is a popular material that is highly consumed in reinforced composites for its superior mechanical strength. As opposed to that, flax obtained from flax stalks can be used as an alternative reinforcing material with synthetic fibers to minimize manmade fiber consumption. Hence, this research work addresses a few flax/glass-reinforced hybrid composites by using a thermoset polyester matrix. Here, six categories of samples are made, like neat flax, neat glass, and flax/glass fabric reinforced hybrid composite, followed by different stacking layer sequences and hand layout techniques during processing. Afterwards, the mechanical behavior, thermal stability, morphological behavior, and water absorption of hybrid samples were investigated. Among the developed samples, neat glass (NG) composite exhibits superior mechanical properties, while neat flax (NF) shows the lowest result. It is apparent that the mechanical properties and thermal stability of hybrid samples are in between NF and NG because, by adding glass with flax fabric, the strength of hybrid samples is increased. Moreover, it is noticeable that, due to multiple stacking layers of flax and glass, hybrid 3 and hybrid 4 show better strength than consecutive single stacking layers in hybrid 1 and hybrid 2. Among all hybrid composites, the H4 shows comparatively better mechanical and thermal properties due to having the glass layers on the outermost surface. In summary, this research work demonstrated the feasibility of flax fabric with glass fabric as a reinforced hybrid composite that can be used in automobile inner bodies, household furnishing, and home interior decoration.

Preparation and Investigation of Mechanical and Physical Properties of Flax/Glass Fabric Reinforced Polymer Hybrid Composites

Synthetic reinforced composites affect the environment adversely and have become a global concern, causing increased natural composite demand for sustainability and cost effectiveness. Glass is a popular material that is highly consumed in reinforced composites for its superior mechanical strength. As opposed to that, flax obtained from flax stalks can be used as an alternative reinforcing material with synthetic fibers to minimize manmade fiber consumption. Hence, this research work addresses a few flax/glass-reinforced hybrid composites by using a thermoset polyester matrix. Here, six categories of samples are made, like neat flax, neat glass, and flax/glass fabric reinforced hybrid composite, followed by different stacking layer sequences and hand layout techniques during processing. Afterwards, the mechanical behavior, thermal stability, morphological behavior, and water absorption of hybrid samples were investigated. Among the developed samples, neat glass (NG) composite exhibits superior mechanical properties, while neat flax (NF) shows the lowest result. It is apparent that the mechanical properties and thermal stability of hybrid samples are in between NF and NG because, by adding glass with flax fabric, the strength of hybrid samples is increased. Moreover, it is noticeable that, due to multiple stacking layers of flax and glass, hybrid 3 and hybrid 4 show better strength than consecutive single stacking layers in hybrid 1 and hybrid 2. Among all hybrid composites, the H4 shows comparatively better mechanical and thermal properties due to having the glass layers on the outermost surface. In summary, this research work demonstrated the feasibility of flax fabric with glass fabric as a reinforced hybrid composite that can be used in automobile inner bodies, household furnishing, and home interior decoration.

Synergistic regulation of current-carrying wear performance of resin matrix carbon brush composites with tungsten copper composite powder

Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.

Effect of Natural Fiber Reinforced Polypropylene Composite Using Resin Impregnation

In this paper, we deals with mechanical performance of resin impregnation with natural fiber and fiber reinforced composites. The effect of the addition of a rein impregnation process on static strength of the injection molded composites was investigated by carrying out tensile and banding tests, followed by Scanning electron microscopy (SEM) observation of fiber surface and fracture surface of composites. The tensile strength of natural fiber and natural fiber reinforced composites with resin impregnation method increases with Polyvinyl alcohol (PVA) impregnation. In addition, Phenol resin impregnation recovers fiber tensile strength after alkali treatment. Resin impregnation causes decrease in contact surface area;however, it does not cause decrease in mechanical properties. Our results suggest that the using rein impregnation method has better effect on the mechanical properties of natural fiber reinforced Polypropylene (PP) composites.

Nanoindentation Study on Mechanical Properties of Nano-SiO2/Dental Resin Composites

The micro/nano-scale indentation tests were performed to explore the performance of bisphenol-α-glycidyl methacrylate (Bis-GMA)/triethylene glycol dimethacrylate (TEGDMA) dental resin composites. The effect of the filling content of nano-SiO2 particles on the mechanical properties of the dental composites was studied as well. The experimental results showed that the incorporation of the nano-SiO2 particles at low concentrations (up to 10 wt.%) can apparently increase the hardness and elastic modulus of the dental rein composites. The plasticity index indicates a best elastic recovery capability at a proper amount (4 wt.%) of the nanoparticles. Combined with the infrared spectrum, the mechanical enhancement mechanisms of the dental resin composites were analyzed.