In-situ composite Cu-Cr contact cables with high strength and high conductivity

In order to develop a new type of contact cable with high strengthand high electrical conductivity, Cu-Cr alloy series were selected asmaterials and cu-Cr alloy castings were produced by means ofdirectional solidification continu- ous casting (DSCC) process. theresults show that the fibrillar strengthening phase, β-Cr, orderlyarranges among the copper matrix phase along the wire direction; andmicrostructure of in-situ composite forms, which retains the basicproperty of good conductivity of the copper matrix and meanwhileobtains the strengthening effect ofβ-Cr phase.

Research on Detection Device for Broken Wires of Coal Mine-Hoist Cable

In order to overcome the flaws of present domestic devices for detecting faulty wires such as low precision,low sensitivity and instability,a new instrument for detecting and processing the signal of flux leakage caused by bro-ken wires of coal mine-hoist cables is investigated. The principle of strong magnetic detection was adopted in the equipment. Wires were magnetized by a pre-magnetic head to reach magnetization saturation. Our special feature is that the number of flux-gates installed along the circle direction on the wall of sensors is twice as large as the number of strands in the wire cable. Neighboring components are connected in series and the interference on the surface of the wire cable,produced by leakage from the flux field of the wire strands,is efficiently filtered. The sampled signal se-quence produced by broken wires,which is characterized by a three-dimensional distribution of the flux-leakage field on the surface of the wire cable,can be dimensionally condensed and characteristically extracted. A model of a BP neu-ral network is built and the algorithm of the BP neural network is then used to identify the number of broken wires quantitatively. In our research,we used a 6×37+FC,Φ24 mm wire cable as our test object. Randomly several wires were artificially broken and damaged to different degrees. The experiments were carried out 100 times to obtain data for 100 groups from our samples. The data were then entered into the BP neural network and trained. The network was then used to identify a total 16 wires,broken at five different locations. The test data proves that our new device can enhance the precision in detecting broken and damaged wires.

A review of cable layout design and assembly simulation in virtual environments

The layout and assembly of flexible cables play important roles in the design and development of complex electromechanical products.The rationality of cable layout design and the reliability of cable assembly greatly affect product quality.In this paper,we review the methods of cable layout design,cable assembly process planning,and cable assembly simulation.We first review research on flexible cable layout design(both interactive and automatic).Then,research on the cable assembly process planning,including cable assembly path and manipulation planning,is reviewed.Finally,cable assembly simulation is introduced,which includes general cable information,cable collision detection data,and cable assembly process modeling.Current problems and future research directions are summarized at the end of the paper.

Cable Harness Assembly Planning in Virtual Environment

Based on the analysis of characteristic of cable harness planning in virtual environment,a discrete control node modeling (DCNM) method of cable harness in virtual environment and the cable harness assembly routing technique based on it are proposed. DCNM converts a cable harness into continuous flexed line segments connected by a series of section center points,and the design can realize cable harness planning through controlling those control nodes. This method of cable harness routing in the virtual environment breaks the status that virtual assembly process planning is just suitable for the rigid components at present,and impulse the virtual assembly process planning to be more practical. Relation algorithms have been verified in a self-developed system named virtual cable harness assembly planning (VCHAP) system,and this VCHAP system has been applied in assembly process planning of aerospace-related products.

Analysis of Key Factors in Cable Force Calculation for Cable-Stayed Bridges

Three methods for calculating cable force （analytic method, fitting method and finite element method） are analyzed and compared. The effects of boundary condition, spectrum resolution, sampling time, and number of sampling points on the precision of cable force identification are discussed, and error analysis is conducted. The results of three methods applied to a practical project are significantly less than the design value. Comparatively, the result of finite element method is the closest to the design value. Moreover, their computational precision and error are compared and analyzed. The precision of frequency identification of cables, long cables in particular, is strongly affected by frequency resolution. If the frequency resolution is included in calculating the cable force, the identification error can be reduced greatly.

基于光纤传感技术的电缆质量检测研究

通信行业作为信息时代的基础支柱,承载着数据传输与通信服务的关键职能。随着5G技术的普及、6G技术的研发推进,以及AI算力需求的激增,通信行业正迎来新一轮的发展机遇。电力电缆、通信电缆作为现代信息社会中的重要基础设施,其质量检测的重要性日益凸显。传统的检测手段在应对复杂电缆结构和多样化使用环境方面存在一定的局限性,而光纤传感技术因其高灵敏度、抗电磁干扰和可嵌入性的特点,逐渐成为电缆质量检测的有效手段。文章通过分析光纤传感技术在电缆拉伸、弯曲、温度和振动等多种检测场景中的应用方法,重点探讨了应变检测、温度监测及电流、电压监测等具体技术的实验设计与信号处理流程。

Integrated Virtual Assembly Process Planning System

Assembly process planning（APP） for complicated products is a time-consuming and difficult work with conventional method. Virtual assembly process planning（VAPP） provides engineers a new and efficiency way. Previous studies in VAPP are almost isolated and dispersive, and have not established a whole understanding and discussed key realization techniques of VAPP from a systemic and integrated view. The integrated virtual assembly process planning（IVAPP） system is a new virtual reality based engineering application, which offers engineers an efficient, intuitive, immersive and integrated method for assembly process planning in a virtual environment. Based on analysis the information integration requirement of VAPP, the architecture of IVAPP is proposed. Through the integrated structure, IVAPP system can realize information integration and workflow controlling. In order to mode/the assembly process in IVAPP, a hierarchical assembly task list（HATL） is presented, in which different assembly tasks for assembling different components are organized into a hierarchical list. A process-oriented automatic geometrical constraint recognition algorithm（AGCR） is proposed, so that geometrical constraints between components can be automatically recognized during the process of interactive assembling. At the same time, a progressive hierarchical reasoning（PHR） model is discussed. AGCR and PHR will greatly reduce the interactive workload. A discrete control node model（DCNM） for cable harness assembly planning in IVAPP is detailed. DCNM converts a cable harness into continuous flexed line segments connected by a series of section center points, and designs can realize cable harness planning through controlling those control nodes. Mechanical assemblies （such as transmission case and engine of automobile） are used to illustrate the feasibility of the proposed method and algorithms. The application of IVAPP system reveals advantages over the traditional assembly process planning method in shortening the time-consumed in assembly planning and in minimizing the handling difficulty, excessive reorientation and dissimilarity of assembly operations.

BIM技术在混合梁斜拉桥钢锚梁中的应用研究

本文依托一座大跨径混合梁斜拉桥,基于BIM建模软件Rhino对混合梁斜拉桥钢锚梁的正向设计、施工全过程开展精细化安装和参数化的应用研究。结果表明,BIM建模软件Rhino参数化建模高效准确,BIM技术在钢锚梁的设计优化、钢厂加工和施工交底等全过程中应用的技术方案可行。本文的研究结果可为大跨径混合梁斜拉桥的设计和施工提供借鉴及参考。

规则波作用下悬跨海缆垂向动力响应试验研究

为探究不同规则波要素下悬跨海缆垂向动力响应的变化规律,本文开展了波浪作用下海缆振动模型试验。基于水弹性相似原理制作海缆模型,改变试验波高以及波周期,并引入Morison方程描述海缆所受垂向力。试验结果表明:波浪作用下海缆的振动频率以波浪频率为主,同时伴随着海缆表面弱涡脱落活动产生的波浪多倍频;波高的增大使得海缆周围水质点水平运动速度增大,导致漩涡脱落所引发的升力增大,进而垂向力增大;波周期的减小使得水质点垂向运动速度增加,海缆所受垂向波浪力增强,进而垂向力增大;海缆自振存在约2.8 N的临界垂向力,低于临界垂向力时,海缆未产生自振,大于临界垂向力时,波浪动力作用增强,海缆出现波浪周期的间歇性自振,垂向力增大,应变幅值显著增大。

基于未知风荷载作用下拉索振动位移的拉索MR阻尼器失效破坏的原位识别方法

MR阻尼器在长期服役过程中可能由于各种因素导致阻尼器失效破坏。现有的对MR阻尼器的性能识别多为离线方法,需将阻尼器从斜拉索上拆卸下来后进行人工检测。该文提出一种基于斜拉索在未知风荷载作用下振动位移,对在役失效无模型的MR阻尼器作用力进行原位在线识别的方法。首先,建立模态坐标下斜拉索-阻尼器系统运动方程及观测方程,并进行模态截断以减少未知变量的数量。然后,将模态风荷载建模为随机游走过程并加入系统的增广状态中,并视MR阻尼器的作用力视为作用在斜拉索上的‘附加未知输入’,采用最近提出的无直接反馈的平滑最小方差无偏Bayesian滤波,对结构增广状态和MR阻尼器作用力进行识别。通过识别数值模拟的MR阻尼器三种典型的失效破坏模式,验证所提方法的有效性。

轮辐式索承网格屋盖钢结构单道胎架施工技术

泰安体育场作为山东省泰安市的新地标,其钢结构屋盖采用轮辐式索承网格结构,通过68榀径向索和1道中央环索形成张拉结构体系,最大悬挑跨度为45 m。通过数值分析对施工过程进行了精细化稳定性分析,针对不规则构件吊装的工程技术难点,进行了吊装方案的设计与优化;考虑到成本控制与施工周期,极具创新性地采用了径向单道胎架作为屋盖施工过程中的临时支撑,结合工程实际情况设计了胎架转换结构,并对单道胎架整体在多种可能的荷载组合作用下进行验算与校核。通过对体育场屋盖施工全过程的模拟以及对安装过程中的重难点进行优化分析,为现场施工的安全顺利开展提供了技术保障,可为其他类似采用单道胎架施工方法的工程提供施工方案设计的新思路。

电力电缆局放在线监测神经网络自动识别精度的提升方法

为了尽可能降低电缆线路局放在线监测系统装置运行中对局放信号识别的误判误报的可能性,对局放的判读机理和识别精度进行了改进和提升。基于现场运行系统回收的数万个疑似电缆内部局放的告警记录数据进行了分析分类,对判别程序中沿用的局放自动逻辑判别程序追加了相间信号相关性过滤程序,对既有的神经网络在构造上作了优选优化,对神经网络学习数据的前置处理进行了改进。对改进提升后的局放判别程序采用了包括现场记录,模拟信号发生器和人工局放模型加电压实验的3种局放数据进行检验。结果表明,改进提升后的局放判别程序不但能够使现场的非局放告警数据的告警率降低到5%的期待水平,同时也提高了识别人工模拟产生的各种类型局放信号的准确性,大大降低了局放在线监测系统误判误报的可能性。

倒频谱法在斜拉桥索力分析中的应用研究

斜拉桥索力检测作为特大桥梁常规检测项目,应用非常广泛与频繁。现有常用检测方法为频率法,进行斜拉桥的索力检测过程中,经常会因拉索基频与塔台基频耦合,导致采集信号不理想,因而准确度较低,无法精准计算斜拉桥拉索索力。国外对于采样不理想的拉索进行分析时,通常利用多次采样或人工振动的方法来获取周期性更好的图像,操作繁琐并且精确度低,应用价值不高。因此,本研究针对采样信号不理想的问题采用倒频谱分析法对采集信号进行后处理。将复杂频谱图中的边频带转换为单条曲线,成功分离不同频率耦合的信号。通过对武汉二七长江大桥的实例分析验证,该索力检测法检验精度满足实际工程应用条件,且方法简便快捷,具有较高的实际应用价值。

潮湿环境下中压电缆接头早期故障的演变规律及特性

由于目前缺乏对电缆接头早期故障演变过程的研究,为此根据实际运行场景设计了潮湿环境下的电缆接头早期故障模拟试验,得到不同放电次数下的电缆接头早期故障电流变化规律、绝缘损伤、气隙内积水位移等特征,分析早期故障演变过程,并根据故障时的电极构成特征将早期故障分为第1、第2阶段,提出了早期故障2个阶段各自的特征。在此基础上建立了电弧位置固定时的早期故障仿真模型,仿真分析了电弧温度的变化、固体绝缘部分的高温区域形成以及电弧区域的热量散失等现象。综合试验与仿真结果认为,移动位置电弧与重燃电弧共同构成早期故障的第1阶段。当电弧位置临近接头接地点,早期故障将进入第2阶段。当闪络痕迹贯穿绝缘表面时,将形成永久性故障。该研究结果为早期故障特征识别与监测提供了理论支撑。

图像识别技术及其在架空线检查机器人中的运用

传统的高压输电线路检查方式主要为人工检查,由工人爬上电线杆用手摸的方式检查钢芯铝绞线的损伤情况。分析了智能化图像识别技术、图像处理及图像识别技术,对未来巡线机器人技术的使用提出建议,实现线路损伤的高效、精确检测,促进人工智能化探伤技术的应用。

一种宽频带、高磁导率电缆局部放电检测装置的研制与应用

提出了开发宽频带、高磁导率电缆局部放电检测装置研究方向,通过分析铜钴元素复合添加对铁磁材料性能的影响规律,研发出一种高磁导率材料,开发出高磁导率磁芯。开展宽频带传感器封装工艺研究,分析了封装间隙对磁通的影响规律,确定了传感器封装工艺参数。选取实际在运高压电缆线路进行现场测试,验证了宽频带、高磁导率电缆局部放电检测装置功能。

中低压耐火电缆耐火试验及工艺、材料

汇总了现阶段低压耐火电缆耐火试验标准及体系,包括英标体系、欧标体系、国际电工委和国标体系,指出不同体系的耐火试验方法的区别与联系。分析了低压耐火电缆的工艺、材料,同时介绍了中压耐火电缆的耐火试验规范和工艺、材料。通过汇总介绍,为耐火电缆产品的质量提升及规范化生产提供参考。

Simulation of construction shape-forming process of cable domes

A cable dome has no stiffness or load carrying capacity unless it has been prestressed.Analyses of cable domes are based on successful prestressing designs,making force finding analysis very important.A new force finding method named the imbal-ance force iterative method is proposed,which can overcome some limitations of the integrity feasible prestressing method.For instance,even if groups are assigned by mistake,the pretension distribution that satisfies the known geometry form can also be found.This method possess good stability and calculation efficiency,and a case study indicates that it is applicable to the force finding of large and complicated cable domes.On the other hand,form finding analysis of cable domes is also a key engineering problem.However,rigid displacement occurs in this process,which makes the analysis more complex.In this pa-per,the dynamic relaxation method was selected,and the problem of rigid displacement was therefore effectively solved.The method includes two steps:first,the stretching cables are released,and secondly,an axial force is imposed on the two ends of each released cable.This method is convenient in its calculation and clear in its conception.A case study indicates that the method is suitable for the simulation of the construction process of various cable domes and cable-strut tension structures.Moreover,a form finding experiment was conducted on a model of a cable dome with a diameter of 4.8 m by tensing diagonal cables.The behavior of the model in the form finding process was investigated.The experimental results indicate that the ini-tial lengths of members and prestress loss are key issues in cable domes design.The results also prove that the methods of form finding and force finding proposed in this paper are reliable and effective.

电缆隧道机械化施工的环境污染控制技术研究与实践

针对电缆隧道机械化施工对污染治理的特殊需求,深入开展污染控制关键技术研究,形成了全过程控制策略及集成环保设备。施工粉尘通过“掘进面喷洒除尘+混合式通风降尘+废气湿法除尘”路径,有效降低隧道内空气及排放气体的颗粒物和可能存在的有毒有害气体浓度;施工废水及除尘废水通过“加药凝聚+强制泥水分离”路径,实现废水回用与达标排放;地面施工噪声通过“消声+吸声+隔声”的组合方式,实现噪声达标。现场应用结果表明,集成化环保设备的昼间和夜间噪声为61 dB(A)与55 dB(A),废水悬浮物质量浓度为20 mg/L,废气颗粒物质量浓度为40 mg/m^(3),优于现行标准要求,能为绿色施工、改变工程印象、提高社会声誉等奠定坚实的基础。

电缆中间接头缺陷仿真与局部放电实验研究

由于电缆接头制作工艺的影响,中低压电缆的中间接头故障率较高。以10 kV XLPE电缆为对象,研究缺陷类型对电缆局部电场分布与局部放电特性的影响。通过构建电场分析的仿真模型,搭建局部放电实验平台,研究不同的电缆接头制作缺陷对电缆接头局部电场畸变的影响,对实验试样进行局部放电实验。结果表明,电缆接头制作过程中不同类型的缺陷及缺陷大小对电缆接头部位电场分布、电场的畸变程度、放电初始电压与放电量均有不同程度的影响。研究结果为构建电缆线路工作状态在线监测系统以及电缆运行状态评估与故障诊断提供了依据。