Microstructures and properties of capacitor discharge welded joint of TiNi shape memory alloy and stainless steel

Microstructures and properties of capacitor discharge welded （CDW） joint of TiNi shape memory alloy （ SMA ） and stainless steel （SS） were studied. The fracture characteristics of the joint were analyzed by means of scanning electron microscope （ SEM）. Microstructures of the joint were examined by means of optical microscope and SEM. The results showed that the teusile strength of the inhomogeneous joint （ TiNi-SS joint） was low and the joint was brittle. Because TiNi SMA and SS melted, a brittle as-cast structure and compound were formed in the weld. The tensile strength and the shape memory effect （SME） of TiNi-SS joint were strongly influenced by the changes of composition and structure of the weld. Measures should be taken to prevent defects from forming and extruding excessive molten metal in the weld for improving the properties of TiNi-SS joint.

Capacitor discharge percussion welding of pure aluminum wire to pure copper sheet

This paper presents the results of a research into capacitor discharge percussion welding （CDPW） of pure aluminum wires and pure copper sheets, using percussion welding power and special welding device. A lot of CDPW factors, which will affect aluminum and copper dissimilar bonding, are described and these parameters have also been optimized. The fracture pull, interface compounds, microstructure and hardness are all studied. The results show that aluminum wire welding to copper sheet can form a sound weld and in some conditions the fracture pull is similar to that of the pure aluminum wires. The capacitance, discharge voltage, wire taper angle and machine oil as welding assistant medium affect fracture pull. The intermetaUic compounds A12 Cu appears on the copper side of joint. Narrower heat-affected zone is observed.

High dV/dt immunity MOS controlled thyristor using a double variable lateral doping technique for capacitor discharge applications

An analysis model of the dV/dt capability for a metal-oxide-semiconductor （MOS） controlled thyristor （MCT） is developed. It is shown that, in addition to the P-well resistance reported previously, the existence of the OFF-FET channel resistance in the MCT may degrade the dV/dt capability. Lower P-well and N-well dosages in the MCT are useful in getting a lower threshold voltage of OFF-FET and then a higher dV/dt immunity. However, both dosages are restricted by the requirements for the blocking property and the forward conduction capability. Thus, a double variable lateral doping （DVLD） technique is proposed to realize a high dV/dt immunity without any sacrifice in other properties. The accuracy of the developed model is verified by comparing the obtained results with those from simulations. In addition, this DVLD MCT features mask-saving compared with the conventional MCT fabrication process. The excellent device performance, coupled with the simple fabrication, makes the proposed DVLP MCT a promising candidate for capacitor discharge applications.

Impulse Capacitor Discharge Welding of Hollow Structure Made of Nickel-Base Alloy

Future steam turbines will use hollow structures so that the turbine inlet temperature can be increased to improve the thermal efficiency. These hollow structures are made of the nickel-base alloy Nicrofer 6025 HT and consist of a wire mesh between two cover sheets. The cover sheets can be joined to the wire mesh by capacitor discharge welding due to its extremely short welding duration. The goal of this research is to investigate suitable welding parameters so that the weld spots form in an optimum way to increase the tensile shear strength and reduce spattering. Tensile shear tests, three-point bending tests, and micrographs were used to judge the joint quality of structures made with various welding parameters. The results show that the best welds are obtained with a transmission ratio of 1：200, welding energy of 70% to 95%, and electrode force of 7 to 9 MPa.

SIMULATION STUDY ON CAPACITOR DISCHARGE PERCUSION WELDING

Based on the network theory, the discharge circuit model of capacitor discharge percussion welding machine is established. The discharge current waveform is calculated by means of simulation method. A thorough inquiry into the factors affecting the discharge current waveform is made by using orthogonal design method. Results show that the calculation results of the calculation program proposed well coincide with the actual experiment data.

Electrothermal energy conversion mechanism of micro-scale semiconductor bridge

The response characteristics of resistance is observed by the analysis of experimental data of micro scale semiconductor bridge （MSCB） under different voltage inputs. Two critical voltages are found. One is called exploding voltage, above which the MSCB can be melted and vaporized without generating a plasma, and the other is called producing a plasma voltage, above which the MSCB is entirely vaporized, and then the current flows through the vapor producing the plasma. Based on the non Fourier heat conduction theory, the electrothermal energy conversion model is es tablished for the stage from heating to exploding, and then the correlation of MSCB and time is ob tained by graphic calculation. Importantly, the critical exploding voltage and exploding time are also derivate. With the comparison between the analytical result from the theoretical model and that from experimental data, it has been demonstrated that the theoretical model is reasonable and feasible for designing the exploding voltage and exploding time.