Carbon brushes with a resin binder were prepared according to an industrial process and the effects of the molding pressure, grains size and cure temperature on the properties of brush samples were discussed. The resu...Carbon brushes with a resin binder were prepared according to an industrial process and the effects of the molding pressure, grains size and cure temperature on the properties of brush samples were discussed. The results show that the bulk density, bending strength and Rockwell hardness increase, while resistivity decreases with increasing molding pressure. Cure temperature has much more influence on the properties of brushes than molding pressure and grains size. Isothermal differential scanning calorimetry(DSC) was used to estimate the degree of cure of resin binder and a novel method of using the true density to measure the degree of cure of resin binder was presented and discussed briefly. Based on optimal process parameters carbon brushes were manufactured, durability tests for brushes were carried out on an alternate current motor and scanning electron microscope(SEM) was adopted to observe the morphology of worn surface of brushes. The results show that a luster oxide film can be formed on the surface of brushes and their service life reaches 380 h.展开更多
Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flak...Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.展开更多
Poly(methyl methacrylate)/poly(methacrylamide) copolymer (PMMA-co-PMAA) was synthesized by a free radical copolymerization of MMA and MAA monomers in methylethyl ketone using AIBN as radical initiator. Multi-wall carb...Poly(methyl methacrylate)/poly(methacrylamide) copolymer (PMMA-co-PMAA) was synthesized by a free radical copolymerization of MMA and MAA monomers in methylethyl ketone using AIBN as radical initiator. Multi-wall carbon nanotubes (MWCNT) were oxidized in KMnO4 acidic suspension. Carboxyl groups on the surface oxidized MWCNT were reacted with primary amide group of PMMA-co-PMAA copolymer in MEK solution under ultrasound to form polymer brush on the surface of MWCNT. With the help of TG analyses the amount of covalently grafted PMMA-co-PMAA copolymer onto MWCNT surface was determined as ?47 wt%. TEM analyses identified thin co-polymer layer adhered onto MWCNT surface with average thickness ?5 nm.展开更多
基金Project(59972009) supported by the National Natural Science Foundation of China
文摘Carbon brushes with a resin binder were prepared according to an industrial process and the effects of the molding pressure, grains size and cure temperature on the properties of brush samples were discussed. The results show that the bulk density, bending strength and Rockwell hardness increase, while resistivity decreases with increasing molding pressure. Cure temperature has much more influence on the properties of brushes than molding pressure and grains size. Isothermal differential scanning calorimetry(DSC) was used to estimate the degree of cure of resin binder and a novel method of using the true density to measure the degree of cure of resin binder was presented and discussed briefly. Based on optimal process parameters carbon brushes were manufactured, durability tests for brushes were carried out on an alternate current motor and scanning electron microscope(SEM) was adopted to observe the morphology of worn surface of brushes. The results show that a luster oxide film can be formed on the surface of brushes and their service life reaches 380 h.
基金Projects(51772081,51837009,51971091)supported by the National Natural Science Foundation of ChinaProject(HFZL2018CXY003-4)supported by the Industry-University-Research Cooperation of AECC,ChinaProject(kq1902046)supported by the Major Science and Technology Projects of Changsha City,China。
文摘Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.
文摘Poly(methyl methacrylate)/poly(methacrylamide) copolymer (PMMA-co-PMAA) was synthesized by a free radical copolymerization of MMA and MAA monomers in methylethyl ketone using AIBN as radical initiator. Multi-wall carbon nanotubes (MWCNT) were oxidized in KMnO4 acidic suspension. Carboxyl groups on the surface oxidized MWCNT were reacted with primary amide group of PMMA-co-PMAA copolymer in MEK solution under ultrasound to form polymer brush on the surface of MWCNT. With the help of TG analyses the amount of covalently grafted PMMA-co-PMAA copolymer onto MWCNT surface was determined as ?47 wt%. TEM analyses identified thin co-polymer layer adhered onto MWCNT surface with average thickness ?5 nm.
