Effect of MgO promoter on Ni-based SBA-15 catalysts for combined steam and carbon dioxide reforming of methane

A series of Ni/SBA-15 catalysts with Ni contents ranging from 5 wt% to 15 wt%, as well as another series of 10%Ni/MgO/SBA-15 catalysts, in which the range of the MgO content was from 1 wt% to 7 wt%, were prepared, and their catalytic performances for the reaction of combined steam and carbon dioxide reforming of methane were investigated in a continuous flow microreactor. The structures of the catalysts were characterized using the XRD, H2-TPR and CO2-TPD techniques. The results indicated that the CO selectivity for this reaction was very close to 100%, and the H2/CO ratio of the product gas could be controlled by changing the H2O/CO2 molar ratio of the feed gas. The simultaneous and plentiful existing of steam and CO2 had a significant influence on the catalytic performance of the 10%Ni/SBA-15 catalyst without modification. After reacting at 850 °C for 120 h over this catalyst, the CH4 conversion dropped from 98% to 85%, and the CO2 conversion decreased from 86% to 53%. However, the 10%Ni/3%MgO/SBA-15 catalyst exhibited a much better catalytic performance, and after reacting for 620 h, the CO2 conversion over this catalyst dropped from 92% to around 77%, while the CH4 conversion was not decreased. Oxidation of the Ni0 species as well as carbon deposition during the reaction were the main reasons for the deactivation of the catalyst without modification. On the other hand, modification by the MgO promoter improved the dispersion of the Ni0 species, and enhanced the CO2 adsorption affinity which in turn depressed the occurring of carbon deposition, and thus retarded the deactivation process.

Insight into MgO promoter with low concentration for the carbon-deposition resistance of Ni-based catalysts in the CO_2 reforming of CH_4

The CO2reforming of CH4is studied over MgO‐promoted Ni catalysts,which were supported on alumina prepared from hydrotalcite.This presents an improved stability compared with non‐promoted catalysts.The introduction of the MgO promoter was achieved through the‘‘memory effect’’of the Ni‐Al hydrotalcite structure,and ICP‐MS confirmed that only0.42wt.%of Mg2+ions were added into the Ni‐Mg/Al catalyst.Although no differences in the Ni particle size and basicity strength were observed,the Ni‐Mg/Al catalyst showed a higher catalytic stability than the Ni/Al catalyst.A series of surface reaction experiments were used and showed that the addition of a MgO promoter with low concentration can promote CO2dissociation to form active surface oxygen arising from the formation of the Ni‐MgO interface sites.Therefore,the carbon‐resistance promotion by nature was suggested to contribute to an oxidative environment around Ni particles,which would increase the conversion of carbon residues from CH4cracking to yield CO on the Ni metal surface.?2018,Dalian Institute of Chemical Physics,Chinese Academy of Sciences.Published by Elsevier B.V.All rights reserved.

Preparation and catalytic properties of ZrO_2-Al_2O_3 composite oxide supported nickel catalysts for methane reforming with carbon dioxide

ZrO 2-Al 2O 3 composite oxides and supported Ni catalysts were prepared, and characterized by N 2 adsorption /desorption, X-ray diffraction(XRD) an d X-ray photoelectron spectroscopy(XPS) techniques. The catalytic performance and carbon deposition was also investigated. This mesoporous composite oxide is shown to be a promising catalyst support. An increase in the catalytic activity and stability of methane and carbon dioxide reforming reaction was resulted from the zirconia addition, especially at 5wt% ZrO 2 content. The Ni catalyst supported ZrO 2-Al 2O 3 has a strong resistance to sintering and the carbon deposition in a relatively long-term reaction.

Syngas Production by Methane Reforming with Carbon Dioxide on Noble Metal Catalysts

A series of noble metal catalysts （Ru, Rh, Ir, Pt, and Pd） supported on alumina-stabilized magnesia （Spinel） were used to produce syngas by methane reforming with carbon dioxide. The synthesized catalysts were characterized using BET, TPR, TPO, TPH, and H2S chemisorption techniques. The activity results showed high activity and stability for the Ru and Rh catalysts. The TPO and TPH analyses indicated that the main reason for lower activity and stability of the Pd catalyst was the formation of the less reactive deposited carbon and sintering of the catalyst.

Kinetics of Carbon Deposition on Hexaaluminate LaNiAl_(11)O_(19) Catalyst During CO_2 Reforming of Methane

In this paper, the properties of carbon deposited on hexaaluminateLaNiAl_(11)O_(19) catalyst were characterized by X-ray photoelectron spectroscopy (XPS), and in themeantime, the amount of carbon deposited on the catalyst, after both CH_4 decomposition and CO_2reforming of CH_4, was determined by means of thermogravimetric analysis (TGA), respectively. Therates of carbon deposited on the catalyst were also investigated and the apparent kinetic equationof CO_2 reforming of CH_4: ν_c = kp^(0.72)(CH_4)·p^(-0.55)(CO_2), was established by analyzing therelation between the rates of deposited carbon and the pressure ratio of CH_4 and CO_2.

Effects of Promoters on a Ru/Sepiolite Catalyst for Carbon Dioxide Methanation

In this work, CO_2 methanation has been investigated over Ru-based catalysts.The effects of promoters on the activity, selectivity and reduction properties of the Ru/sepiolitecatalyst were analyzed by kinetic and thermodynamic methods. The catalysts were characterized bymeans of TPD, and the results revealed that the addition of Mo, Mn or Co improved the properties ofthe Ru/sepiolite catalyst. The effects of promoters could affect the change of enthalpy, entropy andchemical potential.

Role of La_2_O3 as Promoter and Support in Ni/γ-Al_2O_3 Catalysts for Dry Reforming of Methane

The nature of support and type of active metal affect catalytic performance. In this work, the effect of using La203 as promoter and support for Ni/γ-A1203 catalysts in dry reforming of methane was investigated. The reforming reactions were carried out at atmosphenc pressure in the temperature range of 500-2700℃. The activity and stability of the catalyst, carbon formation, and syngas （H2/CO） ratio were determined. Various techniques were applied for characterization of both fresh and used catalysts. Addition of La2O3 to the catalyst matrix improved the dispersion of Ni and adsorption of CO2, thus its activity and stability enhanced.

Nickel catalysts supported on MgO with different specific surface area for carbon dioxide reforming of methane

In this paper, three kinds of MgO with different specific surface area were prepared, and their effects on the catalytic performance of nickel catalysts for the carbon dioxide reforming of methane were investigated. The results showed that MgO support with the higher specific surface area led to the higher dispersion of the active metal, which resulted in the higher initial activity. On the other hand, the specific surface area of MgO materials might not be the dominant factor for the basicity of support to chemisorb and activate CO2, which was another important factor for the performance of catalysts. Herein, Ni/MgO(CA) catalyst with proper specific surface area and strong ability to activate CO2exhibited stable catalytic property and the carbon species deposited on the Ni/MgO(CA) catalyst after 10 h of reaction at 650 ?C were mainly activated carbon species.

Carbon dioxide reforming of methane over Ni/Mo/SBA-15-La_2O_3 catalyst:Its characterization and catalytic performance

The Ni/Mo/SBA-15 catalyst was modified by La2O3 in order to improve its thermal stability and carbon deposition resistance during the CO2 reforming of methane to syngas. The catalytic performance, thermal stability, structure, dispersion of nickel and carbon deposition of the modified and unmodified catalysts were comparatively investigated by many characterization techniques such as N2 adsorption, H2-TPR, CO2-TPD, XRD, FT-IR and SEM. It was found that the major role of La2O3 additive was to improve the pore structure and inhibit carbon deposition on the catalyst surface. The La2O3 modified Ni/Mo/SBA-15 catalyst possessed a mesoporous structure and high surface area. The high surface area of the La2O3 modified catalysts resulted in strong interaction between Ni and Mo-La, which improved the dispersion of Ni, and retarded the sintering of Ni during the CO2 reforming process. The reaction evaluation results also showed that the La2O3 modified Ni/Mo/SBA-15 catalysts exhibited high stability.

Effects of Ce/Zr ratio on the structure and performances of Co-Ce_(1-x)Zr_xO_2 catalysts for carbon dioxide reforming of methane

The Co-incorporated Ce1-xZrxO2 catalysts were prepared by co-precipitation for carbon dioxide reforming of methane.The ratio of Ce to Zr was varied to optimize the performances of co-precipitated Co-Ce-Zr-Ox catalysts.The prepared catalysts were characterized by various physico-chemical characterization techniques including TPR,X-ray diffraction,N2 adsorption at low temperature,XPS and CO2-TPSR.The co-precipitated Co-Ce0.8Zr0.2O2 sample containing 16% CoO exhibited a higher catalytic activity among the five catalysts,and the activity was maintained without significant loss during the reaction for 60 h.Under the conditions of 750 ℃,0.1 MPa,36000 ml/（h gcat）,and CO2/CH4 molar ratio of 1：1,the CO2 conversion over this catalyst was 75% while the CH4 conversion was 67%.The cubic Ce0.8Zr0.2O2 facilitated a higher dispersion and a higher reducibility of the cobalt component,and the apparent activation energy for Co-Ce0.8Zr0.2O2 sample was 49.1 kJ/mol in the CO2/CH4 reforming reaction.As a result,the Co-Ce0.8Zr0.2O2 sample exhibited a higher activity and stability for the reforming of CH4 with CO2.

Study on the Reaction Mechanism for Carbon Dioxide Reforming of Methane over supported Nickel Catalyst

The adsorption and dissociation of methane and carbon dioxide for reforming on nickel catalyst were extensively investigated by TPSR and TPD experiments. It showed that the decomposition of methane results in the formation of at least three kinds of surface carbon species on supported nickel catalyst, while CO2 adsorbed on the catalyst weakly and only existed in one kind of adsorption state. Then the mechanism of interaction between the species dissociated from CH4 and CO2 during reforming was proposed.

Carbon dioxide reforming of methane on monolithic Ni/Al_2O_3-based catalysts

Nickel-alumina catalysts supported on cordierite monoliths of honeycomb structure surpass essentially the conventional granulated ones with respect to the output in carbon dioxide reforming of methane. Adjusting the surface acid-base properties of catalysts by introduction of alkali metal （Na, K） oxides inhibits the carbonization and as a result, improves the operational stability of these catalysts. An effect of promotion of nickel-alumina based composite doped by lanthanum oxide is found. This effect, caused by an additional route for the CO2 activation on Ni-La2O3/Al2O3/cordierite catalyst, is displayed in increase of methane conversion under conditions of an oxidant excess.

Carbon dioxide reforming of methane over bimetallic catalysts of Pt-Ru/γ-Al_2O_3 for thermochemical energy storage

The reaction of CO2 reforming of CH4 has been investigated with y-A1203-supported platinum and ruthenium bimetallic catalysts, with the specific purpose of thermochemical energy storage. The catalysts were prepared by using the wetness impregnation method. The prepared catalysts were characterized by a series of physico-chemical characterization techniques such as BET surface area, thermo-gravimetric （TG）, transmission electron microscope （TEM） and X-ray photoelectron spectroscopy （XPS）. In addition, the amount of carbon deposits on the surface of the catalysts and the type of the carbonaceous species were discussed by TG. It was found that the bimetallic Pt-Ru/7-A1203 catalysts exhibit both superior catalytic activity and remarkable stability by comparison of monometallic catalysts. During the 500 h stability test, the bimetallic catalyst showed a good performance at 800 ~C in CO2 reforming of CH4, exhibiting an excellent anti-carbon performance with the mass loss of less than 8.5%. The results also indicate that CO2 and CH4 have quite stable conversions of 96.0 % and 94.0 %, respectively. Also, the selectivity of the catalysts is excellent with the products ratio of CO/H2 maintaining at 1.02. Furthermore, it was found in TEM images that the active carbonaceous species were formed during the catalytic reaction, and well-distributed dot-shaped metallic particles with a relatively uniform size of about 3 nm as well as amorphous carbon structures were observed. Combined with BET, TG, TEM tests, it is concluded that the selected bimetallic catalysts can work continuously in a stable state at the high temperature, which has a potential to be utilized for the closed-loop cycle of the solar thermochemical energy storage in future industry applications.

Carbon Dioxide Reforming of Methane to Syngas by Thermal Plasma

Experiments were conducted on syngas preparation from dry reforming of methane by carbon dioxide with a DC arc plasma at atmospheric pressure. In all experiments, nitrogen gas was used as the working gas for thermal plasma to generate a high-temperature jet into a horizontal tube reactor. A mixture of methane and carbon dioxide was fed vertically into the jet. In order to obtain a higher conversion rate of methane and carbon dioxide, chemical energy efficiency and fuel production efficiency, parametric screening studies were conducted, in which the volume ratio of carbon dioxide to methane in fed gases and the total flux of fed gases were taken into account. Results showed that carbon dioxide reforming of methane to syngas by thermal plasma exhibited a larger processing capacity, higher conversion of methane and carbon dioxide and higher chemical energy efficiency and fuel production efficiency. In addition, thermodynamic simulation for the reforming process was conducted. Experimental data agreed well with the thermodynamic results, indicating that high thermal efficiency can be achieved with the thermal plasma reforming process.

Low-temperature utilization of CO_2 and CH_4 by combining partial oxidation with reforming of methane over Ru-based catalysts

Combination of partial oxidation of methane （POM） with carbon dioxide reforming of methane （CRM） has been studied over Ru-based catalysts at 550℃.POM,CRM and combined reaction were performed over 8wt%Ru/γ-Al2O 3 and the results show that both POM and CRM contribute to the combined reaction,between which POM plays a more important role.Moreover,the addition of Ce to Ru-based catalyst results in an improvement in the activity and CO selectivity under the adopted reaction conditions.The Ce-doped catalyst was characterized by N2 adsorption-desorption,SEM,XRD,TPR,XPS and in situ DRIFTS.The mechanism has been studied by in situ DRIFTS together with the temperature distribution of catalyst bed.The mechanism of the combined reaction is more complicated and it is the combination of POM and CRM mechanisms in nature.The present paper provides a new catalytic system to activate CH4 and CO2 at a rather low temperature.

Comparative studies on promotional effect of Pr_(6)O_(11),Nd_(2)O_(3)and Sm_(2)O_(3)on Ni-SiO_(2) for pressurized carbon dioxide reforming of methane

The 7 wt%rare earth metal oxide promoted Ni-SiO_(2) catalysts of Ni-7Pr_(6)O_(11)-SiO_(2),Ni-7Nd_(2)O_(3)-SiO_(2),and Ni-7Sm_(2)O_(3)-SiO_(2) were prepared by the complex-decomposition method,and were comparatively evaluated for pressurized carbon dioxide reforming of methane(CRM)under severe conditions of 750℃,1.0 MPa,CH_(4)/CO_(2)=1,and gas hourly space velocity of 53200 mL/(g·h).The addition of rare earth metal oxide does not affect the Ni dispersion,and all of the catalysts show similarly high Ni dispersion of16.0%±0.2%.As a result,all of the catalysts are highly active for pressurized CRM,the initial CH_(4) conversions of which approach the thermodynamic equilibrium(47.0%±0.2%).In contrast,a clearly favorable effect of the added rare earth metal oxide on the stability of Ni-SiO_(2)was revealed from the CRM results for a time-on-stream of 50 h,and the highest stability without an observable decrease in the conversions of CH_(4)and CO_(2)was obtained over Ni-7Sm_(2)O_(3)-SiO_(2).Based on the characterization results of thermogravimetric differential scanning calorimetry(TG-DSC)and transmission electron microscopy(TEM),the improved stability of Ni-7Pr_(6)O_(11)-SiO_(2),Ni-7Nd_(2)O_(3)-SiO_(2),and Ni-7Sm_(2)O_(3)-SiO_(2)for pressurized CRM was manifested mainly as the suppressed formation of carbon nanotubes over the catalyst surface,the extent of which is dependent on the specific rare earth metal oxide.Moreover,the consecutive temperature programmed surface reaction of CH_(4),CO_(2),and O_(2)over Ni-7Sm_(2)O_(3)-SiO_(2)vigorously reveals that the addition of Sm_(2)O_(3)into Ni-SiO_(2)inhibits the CH_(4)decomposition but enhances the oxidization of the carbon species by CO_(2),leading to the well-balanced rates for forming and removing the coke over Ni-7Sm_(2)O_(3)-SiO_(2).These findings are not only beneficial to deeply understanding the promotional effect of rare earth metal oxides on Ni-based catalysts for CRM,but also important for extending the application of the less studied rare earth metal oxides as promoters for the metalsupported catalysts.

Ni/MgO catalyst prepared using atmospheric high-frequency discharge plasma for CO_2 reforming of methane

A new type of Ni/MgO catalyst was prepared using atmospheric high-frequency discharge cold plasma. The influences of conventional method, plasma method, and plasma plus calcination method on the catalytic activity were studied and the CO2 reforming of methane was chosen as the probe reaction. The catalysts were characterized by X-ray diffraction （XRD）, transmission electron microscope （TEM）, X-ray photoelectron spectroscopy, and CO2 temperature-programmed surface reaction techniques. The results suggested that the nickel-based catalyst prepared by plasma plus calcination method possessed a smaller particle size and a higher dispersion of active component, better low-temperature activity and enhanced anti-coking ability. The conversion of CO2 and CH4 was 90.70% and 89.37%, respectively, and the reaction lasted for 36 h without obvious deactivation under 101.325 kPa and 750°C with CO2/CH4 = 1/1.

A Study on the Kinetics of the Catalytic Reforming Reaction of CH4 with CO2: Determination of the Reaction Order

The kinetics of the catalytic reforming reaction of methane with carbondioxide to produce synthesis gas on a Ni/α-Al_2O_3 and a HSD-2 type commercial catalyst has beenstudied. The results indicate that the reaction orders are one and zero for methane and carbondioxide, respectively, when the carbon dioxide partial pressure was about 12.5-30.0 kPa and thetemperature was at 1123-1173 K. However, when the carbon dioxide partial pressure was changed to30.0-45.0 kPa under the same temperature range of 1123-1173 K, the reaction orders of methane andcarbon dioxide are one. Furthermore, average rate constants at different temperatures weredetermined.

Utilizing bimetallic catalysts to mitigate coke formation in dry reforming of methane

Dry reforming of methane(DRM) involves the conversion of carbon dioxide(CO_(2)) and methane(CH_(4)) into syngas(a mixture of hydrogen, H_(2), and carbon monoxide, CO), which can then be used to produce a wide range of products by means of Fischer–Tropsch synthesis. DRM has gained much attention as a means of mitigating damage from anthropogenic greenhouse gas(GHGs) emissions to the environment and instead utilizing these gases as precursors for value-added chemicals or to synthesize sustainable fuels and chemicals. Carbon deposition or coke formation, a primary cause of catalyst deactivation, has proven to be a major challenge in the development of DRM catalysts. The use of nickel-and cobalt-based catalysts has been extensively explored for DRM for their high activity and low cost but suffer from poor stability due to coke formation that has hindered their commercialization. Numerous articles have reviewed the various aspects of catalyst deactivation and strategies for mitigation, but few has focused on the benefit of bimetallic catalysts for mitigating coke formation. Bimetallic catalysts, often improve the catalytic stability over their monometallic counterparts due to synergistic effects resulting from two metal-tometal interactions. This review will cover DRM literature for various bimetallic catalyst systems, including the effect of supports and promoters, on the mitigation of carbonaceous deactivation.

Simultaneous syngas production with different H_2/CO ratio in a multi-tubular methane steam and dry reformer by utilizing of CLC

For syngas production, the combustion of fossil fuels produces large amounts of CO2 as a greenhouse gas annually which intensifies global warming. In this study, chemical looping combustion （CLC） has been utilized for the elimination of CO2 emission to atmosphere during simultaneous syngas production with different H2/CO ratio in steam reforming of methane （SR） and dry reforming of methane （DR） in a CLC-SR-DR configuration. In CLC-SR-DR with 184 reformer tubes （similar to an industrial scale steam reformer in Zagros Petrochemical Company, Assaluyeh, Iran）, DR reaction occurs over Rh-based catalysts in 31 tubes. Also, SR reaction is happened over Ni-based catalysts in 153 tubes. CLC via employment of Mn-based oxygen carriers supplies heat for DR and SR reactions and produces CO2 and H2O as raw materials simultaneously. A steady state heterogeneous catalytic reaction model is applied to analyze the performance and applicability of the proposed CLC-SR-DR configuration. Simulation results show that combustion efficiency reached 1 at the outlet of fuel reactor （FR）. Therefore, pure CO2 and H2O can be recycled to DR and SR sides, respectively. Also, CH4 conversion reached 0.2803 and 0.7275 at the outlet of SR and DR sides, respectively. Simulation results indicate that, 3223 kmol.h-l syngas with a H2/CO ratio equal to 9.826 was produced in SR side of CLC-SR-DR. After that, 1844 kmol.h-1 syngas with a H2/CO ratio equal to 0.986 was achieved in DR side of CLC-SR-DR. Results illustrate that by increasing the number of DR tubes to 50 tubes and considering 184 fixed total tubes in CLC-SR-DR, CH4 conversions in SR and DR sides decreased 2.69% and 3.31%, respectively. However, this subject caused total syngas production in SR and DR sides （in all of 184 tubes） enhance to 5427 kmol-h-1. Finally, thermal and molar behaviors of the proposed configuration demonstrate that CLC-SR-DR is applicable for simultaneous syngas production with high and low Hx/CO ratios in an environmental friendly process.