Exit delamination is excessive drilling thrust force.Therefore,it is necessary to investigate the critical thrust force which cause exit delamination when carbon fibre reinforced plastics(CRFP)is drilled.According to ...Exit delamination is excessive drilling thrust force.Therefore,it is necessary to investigate the critical thrust force which cause exit delamination when carbon fibre reinforced plastics(CRFP)is drilled.According to the linear elastic fracture mechanics,the mechanics of composite material and the classical thin plate bending theory,a common theoretical model of the critical drilling thrust force for CFRP plates is established.Compared with the experimental data of previous studies,the results show that the theoretical values agree well with the experimental values.This model can be used to forecast the critical thrust force for the drilling-induced delamination of CFRP.展开更多
Compression tests on twenty unidirectional(UD) carbon fibre reinforced plastic(CFRP) specimens are conducted, the statistics on the measured compressive strength is calculated, and the fracture surface is characterize...Compression tests on twenty unidirectional(UD) carbon fibre reinforced plastic(CFRP) specimens are conducted, the statistics on the measured compressive strength is calculated, and the fracture surface is characterized. Two types of different fracture surface are experimentally observed, and they are corresponding to very different values on the compressive strength. A finite element(FE) analysis is conducted to investigate the influence of random fibre packing on the compressive strength. And a riks method(provided in ABAQUS software) is applied in FE model to analyze fibre buckling behaviour in the vicinity of compressive failure. The FE analysis agrees well with the experimental observation on the two types of buckling modes and also the partition of compressive strength. It is clearly shown that the random fibre packing lays a significant influence on the random variability of compressive strength of CFRP.展开更多
In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in orde...In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in order to reduce material costs. This study was specifically directed towards optimizing the impregnation of continuous glass and carbon fibres reinforcing two TP amorphous matrices, the polyphenylsulfone (PPSU) and polyetherimide (PEI), to obtain semi-finished products employed for aeronautical structures. The impregnation quality of inter and intra-yarns is analyzed and validated by optical and scanning micrographic observations conducted with an optical and a Scanning Electron Microscopies (SEM), respectively. The study showed that besides the process parameters and porosity distribution in the core of warp yarns, the impregnation quality depends on the surface properties of constituents. Desizing treatment has been carried out to improve the wettability of fibres by the TP matrices.展开更多
Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed...Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for the 3D printed samples. The percentage elongation at failure for the recycled polypropylene filament was 9.83% but reduced to 3.84% for the samples printed with 14 wt% carbon fiber reinforced polypropylene filaments whose elongation to failure was 6.58%. The SEM observations on the fractured tensile test samples showed interlayer gaps between the printed and the adjacent raster layers. These gaps accounted for the reduction in the mechanical properties of the printed parts.展开更多
Glass fibre reinforced concrete placement technique generates losses due to rebound effects of the already sprayed concrete particles.Rebounded concrete amount cause a significant difference between the initial mix de...Glass fibre reinforced concrete placement technique generates losses due to rebound effects of the already sprayed concrete particles.Rebounded concrete amount cause a significant difference between the initial mix design and emplaced mix compositions.Apart from the structural differences,it comes with a cost increase which was resulted by the splashed concrete amount.Many factors such as viscosity and quantity of mixes dominate this rebound amount in sprayed glass fibre reinforced concrete applications depending on production technologies and processes;however,this research focuses on the spray distance and the angle of the spray gun which mainly effects the rebound amount in glass fibre reinforced concrete production.This paper aims to understand the required angle and distance for glass fibre reinforced concrete mixes having on-site plastic viscosity values.Glass fibre reinforced mixtures were also modelled with a finite element method based software and,the analysis results were compared with production line results.Results of the analysis and on-site studies showed a decisive correlation between,discharge distance,discharge angle and the viscosity of the concrete.展开更多
The surface of carbon fibre is studied which has been treated with heated sodium hydrate solution (NaOH) . It is found that the surface of carbon fibre is not corroded during the treatment. But at the same time, it is...The surface of carbon fibre is studied which has been treated with heated sodium hydrate solution (NaOH) . It is found that the surface of carbon fibre is not corroded during the treatment. But at the same time, it is also found that after this treatment, a certain number of carbonyl groups (C O) and (-COOH or ?COONa) are produced on the treated surface of carbon fibre. When carbon fiber is mixed with cement paste, the above reactive groups will link with Ca+2 in the paste, which will result in an early stage hydration of cement in inter facial areas. In addition, the experiments show that the rheological properties of cement paste reinforced with alkali-treated carbon fibre differ greatly from that of untreated carbon fibre reinforced cement paste.展开更多
As received recycled short milled carbon fiber (SMCF) reinforced diglycidal ether of bisphenol-A (DGEBA) epoxy matrix materials have been developed by ultra-sonication mixing of SMCF in epoxy then curing at room tempe...As received recycled short milled carbon fiber (SMCF) reinforced diglycidal ether of bisphenol-A (DGEBA) epoxy matrix materials have been developed by ultra-sonication mixing of SMCF in epoxy then curing at room temperature for nine days. The SMCF with mean diameter 7.5 μm, and length 100 - 300 μm, was used at different loadings i.e. 1, 2, 3, 5 and 10 wt%. Elemental analysis, surface chemistry and crystallography of SMCF were examined using X-ray fluorescence, X-ray photoelectron spectroscopy and X-ray diffraction. Fourier Transform IR spectroscopy confirmed that both in unmodified and SMCF-modified epoxies, 99% curing was achieved. Surface microhardness study showed a slight increase with 5% and 10% SMCF addition. Raman study confirms no structural change in SMCF after incorporation in epoxy. Also, a numerical modelling is implemented to correlate the density of the modified epoxy and SMCF volume fraction/distribution uniformity.展开更多
Polylactic acid(PLA)bioplastic is a common material used in Fused Deposition Modeling(FDM)3D printing.It is biodegradable and environmentally friendly biopolymer which made out of corn.However,it exhibits weak mechan...Polylactic acid(PLA)bioplastic is a common material used in Fused Deposition Modeling(FDM)3D printing.It is biodegradable and environmentally friendly biopolymer which made out of corn.However,it exhibits weak mechanical properties which reduced its usability as a functional prototype in a real-world application.In the present study,two PLA composites are created through coextruded with 3K carbon fibres and twisted Kevlar string(as core fibre)to form a fibre reinforced parts(FRP).The mechanical strength of printed parts was examined using ASTM D638 standard with a strain rate of 1 mm/min.It has been demonstrated that the FRPs coextruded with 3K carbon fibres had achieved significant improvement in Young’s modulus(+180.6%,9.205 GPa),ultimate tensile strength(+175.3%,103 MPa)and maximum tensile strain(+21.6%,1.833%).Although the Young’s modulus of Kevlar FRP was found to be similar to as compared to unreinforced PLA(~3.29 GPa),it has gained significant increment in terms of maximum tensile strain(+179.7%,104.64 MPa),and maximum tensile strain(+257%,5.384%).Thus,this study revealed two unique composite materials,in which the 3K carbon FRP can offer stiff and high strength structure while Kevlar FRP offers similar strength but at a higher elasticity.展开更多
Mechanical properties of ukam, banana, sisal, coconut, hemp and e-glass fibre reinforced laminates were evaluated to assess the possibility of using it as new material in engineering applications. Samples were fabrica...Mechanical properties of ukam, banana, sisal, coconut, hemp and e-glass fibre reinforced laminates were evaluated to assess the possibility of using it as new material in engineering applications. Samples were fabricated by the hand lay-up process (30:70 fibre and matrix ratio by weight) and the properties evaluated using the INSTRON material testing system. The mechanical properties were tested and showed that glass laminate has the maximum tensile strength of 63 MPa, bending strength of 0.5 MPa, compressive strength of 37.75 MPa and the impact strength of 17.82 J/m2. The ukam plant fibre laminate has the maximum tensile strength of 16.25 MPa and the impact strength of 9.8J/m among the natural fibres;the sisal laminate has the maximum compressive strength of 42 MPa and maximum bending strength of 0.0036 MPa among the natural fibres. Results indicated that natural fibres are of interest for low-cost engineering applications and can compete with artificial glass fibres (E-glass fibre) when a high stiffness per unit weight is desirable. Results also indicated that future research towards significant improvements in tensile and impact strength of these types of composites should focus on the optimisation of fibre strength rather than interfacial bond strength.展开更多
An engineering analysis of computing the penetration problem of a steel ball penetrating into fibre-reinforced composite targets is presented. Assume the metal ball is a rigid body, and the composite target is a trans...An engineering analysis of computing the penetration problem of a steel ball penetrating into fibre-reinforced composite targets is presented. Assume the metal ball is a rigid body, and the composite target is a transversely isotropic elasto-plastic material. In the analysis, a spherical cavity dilatation model is incorporated in the cylindrical cavity penetration method. Simulation results based on the modified model are in good agreement with the results for 3-D Kevlar woven (3DKW) composite anti-penetration experiments. Effects of the target material parameters and impact parameters on the penetration problem are also studied.展开更多
The mechanical and damage properties of single fibres used in fibrous composite have gained tremendous importance in recent years. These properties are used in determination of effective properties of composites by mi...The mechanical and damage properties of single fibres used in fibrous composite have gained tremendous importance in recent years. These properties are used in determination of effective properties of composites by micromechanics. These are also used in the micromechanical damage modeling. Further, these properties are used as an indicator of the excellence of product by manufacturers. In the present study the axial tensile modulus, ultimate strength and failure strain of single fibres are determined for carbon and glass fibres. ASTM D3379-75 standard is followed and a number of fibers are tested for statistical analysis. The axial tensile moduli measured are 246.7 GPa and 93.3 GPa, respectively and strength are 3031.6 MPa and 2035.9 MPa, respectively for carbon and glass fibres. Further, the respective axial tensile failure strains are 0.0137 and 0.0224. The error in the measurement of axial modulus is below 8% while for axial tensile strength is below 1%.展开更多
This paper aims to characterise surface morphology and 3D roughness parameters of unidirectional carbon fibre reinforced plastic(UD-CFRP)milled at 0°,45°,90°,and 135°fibre orientation angles(FOAs)....This paper aims to characterise surface morphology and 3D roughness parameters of unidirectional carbon fibre reinforced plastic(UD-CFRP)milled at 0°,45°,90°,and 135°fibre orientation angles(FOAs).Side milling experiments are conducted on UD-CFRP laminates.Surface damage forms and texture direction of milled surface are analysed.Spatial frequency of defects on CFRP surface is quantitatively determined using radially averaged 2D PSD.The kinematicdynamic surface topography is reconstructed considering feed,runout and vibration,then the ideal roughness parameters,S_(a),S_(q),S_(sk),and S_(ku)are calculated and compared with the measured ones,finally the material factor-induced roughness components are quantified.Results show that CFRP surface has no regular feed marks.The frequency of fibre breakage or surface defects is greater than tooth passing frequency.FOAs sorted by their average S_(a)in descending order is135°>90°>45°>0°,where surface defects contribute 93.9%,77.1%,73.2%,72.2%of the total roughness respectively,which suggests that surface defects show a more important role than tool kinematics and vibration in formation of milled surface.The negative Skewness(Ssk<0)and high Kurtosis(S_(ku)=4.0–11.5)of milled surface signify porosity and the presence of many anomalous deep valleys in milled surface,respectively.展开更多
Fused deposition modelling(FDM)printed short carbon fibre reinforced nylon(SCFRN)composites were fabricated.The friction and wear behaviour of printed materials were systematically investigated under both dry sliding ...Fused deposition modelling(FDM)printed short carbon fibre reinforced nylon(SCFRN)composites were fabricated.The friction and wear behaviour of printed materials were systematically investigated under both dry sliding and water lubricated conditions.The results showed that with short fibre enhancements,the printed SCFRN achieved a lower friction coefficient and higher wear resistance than nylon under all tested conditions.Further,under water lubricated conditions,the printed SCFRN exhibited a low,stable friction coefficient due to the cooling and lubricating effects of water.However,the specific wear rate of the printed specimens could be higher than that obtained under dry sliding conditions,especially when the load was relatively low.The square textured surface was designed and created in the printing process to improve materials’tribological performance.It was found that with the textured surface,the wear resistance of the printed SCFRN was improved under dry sliding conditions,which could be explained by the debris collection or cleaning effect of surface texture.However,such a cleaning effect was less noticeable under lubricated conditions,as the liquid could clean the surface effectively.On the other hand,surface textures could increase the surface area exposed to water,causing surface softening due to the higher water absorption rate.As a result,the samples having surface textures showed higher wear rates under lubricated conditions.The work has provided new insights into designing wear resistant polymer materials using three-dimensional(3D)printing technologies,subjected to different sliding conditions.展开更多
Without use of any plastic potential function, an incremental constitutive relation of elastoplastic material is formulated by relating energy-consumlng rate in sliding between micro grain constituents of material and...Without use of any plastic potential function, an incremental constitutive relation of elastoplastic material is formulated by relating energy-consumlng rate in sliding between micro grain constituents of material and in extending-shrinklng of fiber-like ones to overall strain rate and deriving the stress response with a work-conjugate method. Slip systems and fibers deforming compatibly with overall strain are used as equivalent energyconsumers distributed uniformly in the same direction as the replaced micro objects. The equivalent energy-consumers with similar orientation are treated as an elasto-plastic component with only one deformation degree of freedom, so the incremental stiffness tensor is explicit and convenient for numerical analysis. The effect of loading paths on macro mechanical behavior of material under complex loading conditions can be simulated because the combined responses of components with different orientations are sensitive to loading history.We have also investigated how to determine parameters in the force-response functions of the equivalent energy-consumers and coefficients for cross-hardenlng effect and Bauschinger effect on the basis of conventional material tests. Examples are given to show that the predicted macro elasto-plastic behavior and subsequent yield surfaces of materials under various loading conditions are in excellent agreement with experiments.展开更多
This paper presents the development and technological implementation of textile reinforced concrete (TRC) shells with integrated functions, such as illumination and light control. In that regard the establishment of m...This paper presents the development and technological implementation of textile reinforced concrete (TRC) shells with integrated functions, such as illumination and light control. In that regard the establishment of material, structural and technological foundations along the entire value chain are of central importance: From the light-weight design idea to the demonstrator and reference object, to the technological implementation for the transfer of the research results into practice. The development of the material included the requirement-oriented composition of a high-strength fine grained concrete with an integrated textile reinforcement, such as carbon knitted fabrics. Innovations in formwork solutions provide new possibilities for concrete constructions. So, a bionic optimized shape of the pavilion was developed, realized by four connected TRC-lightweight-shells. The thin-walled TRC-shells were manufactured with a formwork made of glass-fibre reinforced polymer (GFRP). An advantage of the GFRP-formwork is the freedom of design concerning the formwork shape. Moreover, an excellent concrete quality can be achieved, while the production of the precast concrete components is simple and efficient simultaneously. After the production the new TRC-shells were installed and assembled on the campus of TU-Chemnitz. A special feature of the research pavilions are the LED light strips integrated in the shell elements, providing homogeneous illumination.展开更多
基金the financial support of Aeronautical Science Foundations of China(No.2013ZE52067,No.2014ZE52057)
文摘Exit delamination is excessive drilling thrust force.Therefore,it is necessary to investigate the critical thrust force which cause exit delamination when carbon fibre reinforced plastics(CRFP)is drilled.According to the linear elastic fracture mechanics,the mechanics of composite material and the classical thin plate bending theory,a common theoretical model of the critical drilling thrust force for CFRP plates is established.Compared with the experimental data of previous studies,the results show that the theoretical values agree well with the experimental values.This model can be used to forecast the critical thrust force for the drilling-induced delamination of CFRP.
文摘Compression tests on twenty unidirectional(UD) carbon fibre reinforced plastic(CFRP) specimens are conducted, the statistics on the measured compressive strength is calculated, and the fracture surface is characterized. Two types of different fracture surface are experimentally observed, and they are corresponding to very different values on the compressive strength. A finite element(FE) analysis is conducted to investigate the influence of random fibre packing on the compressive strength. And a riks method(provided in ABAQUS software) is applied in FE model to analyze fibre buckling behaviour in the vicinity of compressive failure. The FE analysis agrees well with the experimental observation on the two types of buckling modes and also the partition of compressive strength. It is clearly shown that the random fibre packing lays a significant influence on the random variability of compressive strength of CFRP.
文摘In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in order to reduce material costs. This study was specifically directed towards optimizing the impregnation of continuous glass and carbon fibres reinforcing two TP amorphous matrices, the polyphenylsulfone (PPSU) and polyetherimide (PEI), to obtain semi-finished products employed for aeronautical structures. The impregnation quality of inter and intra-yarns is analyzed and validated by optical and scanning micrographic observations conducted with an optical and a Scanning Electron Microscopies (SEM), respectively. The study showed that besides the process parameters and porosity distribution in the core of warp yarns, the impregnation quality depends on the surface properties of constituents. Desizing treatment has been carried out to improve the wettability of fibres by the TP matrices.
文摘Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for the 3D printed samples. The percentage elongation at failure for the recycled polypropylene filament was 9.83% but reduced to 3.84% for the samples printed with 14 wt% carbon fiber reinforced polypropylene filaments whose elongation to failure was 6.58%. The SEM observations on the fractured tensile test samples showed interlayer gaps between the printed and the adjacent raster layers. These gaps accounted for the reduction in the mechanical properties of the printed parts.
文摘Glass fibre reinforced concrete placement technique generates losses due to rebound effects of the already sprayed concrete particles.Rebounded concrete amount cause a significant difference between the initial mix design and emplaced mix compositions.Apart from the structural differences,it comes with a cost increase which was resulted by the splashed concrete amount.Many factors such as viscosity and quantity of mixes dominate this rebound amount in sprayed glass fibre reinforced concrete applications depending on production technologies and processes;however,this research focuses on the spray distance and the angle of the spray gun which mainly effects the rebound amount in glass fibre reinforced concrete production.This paper aims to understand the required angle and distance for glass fibre reinforced concrete mixes having on-site plastic viscosity values.Glass fibre reinforced mixtures were also modelled with a finite element method based software and,the analysis results were compared with production line results.Results of the analysis and on-site studies showed a decisive correlation between,discharge distance,discharge angle and the viscosity of the concrete.
文摘The surface of carbon fibre is studied which has been treated with heated sodium hydrate solution (NaOH) . It is found that the surface of carbon fibre is not corroded during the treatment. But at the same time, it is also found that after this treatment, a certain number of carbonyl groups (C O) and (-COOH or ?COONa) are produced on the treated surface of carbon fibre. When carbon fiber is mixed with cement paste, the above reactive groups will link with Ca+2 in the paste, which will result in an early stage hydration of cement in inter facial areas. In addition, the experiments show that the rheological properties of cement paste reinforced with alkali-treated carbon fibre differ greatly from that of untreated carbon fibre reinforced cement paste.
文摘As received recycled short milled carbon fiber (SMCF) reinforced diglycidal ether of bisphenol-A (DGEBA) epoxy matrix materials have been developed by ultra-sonication mixing of SMCF in epoxy then curing at room temperature for nine days. The SMCF with mean diameter 7.5 μm, and length 100 - 300 μm, was used at different loadings i.e. 1, 2, 3, 5 and 10 wt%. Elemental analysis, surface chemistry and crystallography of SMCF were examined using X-ray fluorescence, X-ray photoelectron spectroscopy and X-ray diffraction. Fourier Transform IR spectroscopy confirmed that both in unmodified and SMCF-modified epoxies, 99% curing was achieved. Surface microhardness study showed a slight increase with 5% and 10% SMCF addition. Raman study confirms no structural change in SMCF after incorporation in epoxy. Also, a numerical modelling is implemented to correlate the density of the modified epoxy and SMCF volume fraction/distribution uniformity.
基金This project is funded by Universiti Tunku Abdul Rahman through the grant number IPSR/RMC/UTARRF/2018-C2/T02.
文摘Polylactic acid(PLA)bioplastic is a common material used in Fused Deposition Modeling(FDM)3D printing.It is biodegradable and environmentally friendly biopolymer which made out of corn.However,it exhibits weak mechanical properties which reduced its usability as a functional prototype in a real-world application.In the present study,two PLA composites are created through coextruded with 3K carbon fibres and twisted Kevlar string(as core fibre)to form a fibre reinforced parts(FRP).The mechanical strength of printed parts was examined using ASTM D638 standard with a strain rate of 1 mm/min.It has been demonstrated that the FRPs coextruded with 3K carbon fibres had achieved significant improvement in Young’s modulus(+180.6%,9.205 GPa),ultimate tensile strength(+175.3%,103 MPa)and maximum tensile strain(+21.6%,1.833%).Although the Young’s modulus of Kevlar FRP was found to be similar to as compared to unreinforced PLA(~3.29 GPa),it has gained significant increment in terms of maximum tensile strain(+179.7%,104.64 MPa),and maximum tensile strain(+257%,5.384%).Thus,this study revealed two unique composite materials,in which the 3K carbon FRP can offer stiff and high strength structure while Kevlar FRP offers similar strength but at a higher elasticity.
文摘Mechanical properties of ukam, banana, sisal, coconut, hemp and e-glass fibre reinforced laminates were evaluated to assess the possibility of using it as new material in engineering applications. Samples were fabricated by the hand lay-up process (30:70 fibre and matrix ratio by weight) and the properties evaluated using the INSTRON material testing system. The mechanical properties were tested and showed that glass laminate has the maximum tensile strength of 63 MPa, bending strength of 0.5 MPa, compressive strength of 37.75 MPa and the impact strength of 17.82 J/m2. The ukam plant fibre laminate has the maximum tensile strength of 16.25 MPa and the impact strength of 9.8J/m among the natural fibres;the sisal laminate has the maximum compressive strength of 42 MPa and maximum bending strength of 0.0036 MPa among the natural fibres. Results indicated that natural fibres are of interest for low-cost engineering applications and can compete with artificial glass fibres (E-glass fibre) when a high stiffness per unit weight is desirable. Results also indicated that future research towards significant improvements in tensile and impact strength of these types of composites should focus on the optimisation of fibre strength rather than interfacial bond strength.
基金supported by the National Natural Science Foundation of China (No. 10572134)the Foundation of State Key Laboratory of Transient Physics (No. 51453030205ZK0101)
文摘An engineering analysis of computing the penetration problem of a steel ball penetrating into fibre-reinforced composite targets is presented. Assume the metal ball is a rigid body, and the composite target is a transversely isotropic elasto-plastic material. In the analysis, a spherical cavity dilatation model is incorporated in the cylindrical cavity penetration method. Simulation results based on the modified model are in good agreement with the results for 3-D Kevlar woven (3DKW) composite anti-penetration experiments. Effects of the target material parameters and impact parameters on the penetration problem are also studied.
文摘The mechanical and damage properties of single fibres used in fibrous composite have gained tremendous importance in recent years. These properties are used in determination of effective properties of composites by micromechanics. These are also used in the micromechanical damage modeling. Further, these properties are used as an indicator of the excellence of product by manufacturers. In the present study the axial tensile modulus, ultimate strength and failure strain of single fibres are determined for carbon and glass fibres. ASTM D3379-75 standard is followed and a number of fibers are tested for statistical analysis. The axial tensile moduli measured are 246.7 GPa and 93.3 GPa, respectively and strength are 3031.6 MPa and 2035.9 MPa, respectively for carbon and glass fibres. Further, the respective axial tensile failure strains are 0.0137 and 0.0224. The error in the measurement of axial modulus is below 8% while for axial tensile strength is below 1%.
基金supported by the National Key R&D Program of China(No.2020YFB2010600)。
文摘This paper aims to characterise surface morphology and 3D roughness parameters of unidirectional carbon fibre reinforced plastic(UD-CFRP)milled at 0°,45°,90°,and 135°fibre orientation angles(FOAs).Side milling experiments are conducted on UD-CFRP laminates.Surface damage forms and texture direction of milled surface are analysed.Spatial frequency of defects on CFRP surface is quantitatively determined using radially averaged 2D PSD.The kinematicdynamic surface topography is reconstructed considering feed,runout and vibration,then the ideal roughness parameters,S_(a),S_(q),S_(sk),and S_(ku)are calculated and compared with the measured ones,finally the material factor-induced roughness components are quantified.Results show that CFRP surface has no regular feed marks.The frequency of fibre breakage or surface defects is greater than tooth passing frequency.FOAs sorted by their average S_(a)in descending order is135°>90°>45°>0°,where surface defects contribute 93.9%,77.1%,73.2%,72.2%of the total roughness respectively,which suggests that surface defects show a more important role than tool kinematics and vibration in formation of milled surface.The negative Skewness(Ssk<0)and high Kurtosis(S_(ku)=4.0–11.5)of milled surface signify porosity and the presence of many anomalous deep valleys in milled surface,respectively.
文摘Fused deposition modelling(FDM)printed short carbon fibre reinforced nylon(SCFRN)composites were fabricated.The friction and wear behaviour of printed materials were systematically investigated under both dry sliding and water lubricated conditions.The results showed that with short fibre enhancements,the printed SCFRN achieved a lower friction coefficient and higher wear resistance than nylon under all tested conditions.Further,under water lubricated conditions,the printed SCFRN exhibited a low,stable friction coefficient due to the cooling and lubricating effects of water.However,the specific wear rate of the printed specimens could be higher than that obtained under dry sliding conditions,especially when the load was relatively low.The square textured surface was designed and created in the printing process to improve materials’tribological performance.It was found that with the textured surface,the wear resistance of the printed SCFRN was improved under dry sliding conditions,which could be explained by the debris collection or cleaning effect of surface texture.However,such a cleaning effect was less noticeable under lubricated conditions,as the liquid could clean the surface effectively.On the other hand,surface textures could increase the surface area exposed to water,causing surface softening due to the higher water absorption rate.As a result,the samples having surface textures showed higher wear rates under lubricated conditions.The work has provided new insights into designing wear resistant polymer materials using three-dimensional(3D)printing technologies,subjected to different sliding conditions.
基金Supported by the National Natural Science Foundation (51208268)the Pubiic-Welfare-Technology Research Industry Project of Science Technology Department of Zhejiang (2011 C21078) the Social Development Project of Science Technology Bureau of Ningbo (2011CS0017).
基金Project supported by Laboratory for Nonlinear Mechanics of Continuous Media, Institute of Mechanics, Academia Sinica.
文摘Without use of any plastic potential function, an incremental constitutive relation of elastoplastic material is formulated by relating energy-consumlng rate in sliding between micro grain constituents of material and in extending-shrinklng of fiber-like ones to overall strain rate and deriving the stress response with a work-conjugate method. Slip systems and fibers deforming compatibly with overall strain are used as equivalent energyconsumers distributed uniformly in the same direction as the replaced micro objects. The equivalent energy-consumers with similar orientation are treated as an elasto-plastic component with only one deformation degree of freedom, so the incremental stiffness tensor is explicit and convenient for numerical analysis. The effect of loading paths on macro mechanical behavior of material under complex loading conditions can be simulated because the combined responses of components with different orientations are sensitive to loading history.We have also investigated how to determine parameters in the force-response functions of the equivalent energy-consumers and coefficients for cross-hardenlng effect and Bauschinger effect on the basis of conventional material tests. Examples are given to show that the predicted macro elasto-plastic behavior and subsequent yield surfaces of materials under various loading conditions are in excellent agreement with experiments.
文摘This paper presents the development and technological implementation of textile reinforced concrete (TRC) shells with integrated functions, such as illumination and light control. In that regard the establishment of material, structural and technological foundations along the entire value chain are of central importance: From the light-weight design idea to the demonstrator and reference object, to the technological implementation for the transfer of the research results into practice. The development of the material included the requirement-oriented composition of a high-strength fine grained concrete with an integrated textile reinforcement, such as carbon knitted fabrics. Innovations in formwork solutions provide new possibilities for concrete constructions. So, a bionic optimized shape of the pavilion was developed, realized by four connected TRC-lightweight-shells. The thin-walled TRC-shells were manufactured with a formwork made of glass-fibre reinforced polymer (GFRP). An advantage of the GFRP-formwork is the freedom of design concerning the formwork shape. Moreover, an excellent concrete quality can be achieved, while the production of the precast concrete components is simple and efficient simultaneously. After the production the new TRC-shells were installed and assembled on the campus of TU-Chemnitz. A special feature of the research pavilions are the LED light strips integrated in the shell elements, providing homogeneous illumination.