Carbon Fiber Breakage Mechanism in Aluminum(Al)/Carbon Fibers(CFs) Composite Sheet during Accumulative Roll Bonding(ARB) Process

We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.

Ultralight pyrolytic carbon foam reinforced with amorphous carbon nanotubes for broadband electromagnetic absorption

For electromagnetic wave-absorbing materials,maximizing absorption at a specific frequency has been constantly achieved,but enhancing the absorption properties in the entire band remains a challenge.In this work,a 3D porous pyrolytic carbon(PyC)foam matrix was synthesized by a template method.Amorphous carbon nanotubes(CNTs)were then in-situ grown on the matrix surface to obtain ultralight CNTs/Py C foam.These in-situ grown amorphous CNTs were distributed uniformly and controlled by the catalytic growth time and can enhance the interface polarization and conduction loss of composites.When the electromagnetic wave enters the internal holes,the electromagnetic energy can be completely attenuated under the combined action of polarization,conductivity loss,and multiple reflections.The ultralight CNTs/Py C foam had a density of 22.0 mg·cm^(-3)and a reflection coefficient lower than-13.3 d B in the whole X-band(8.2-12.4 GHz),which is better than the conventional standard of effective absorption bandwidth(≤-10 dB).The results provide ideas for researching ultralight and strong electromagnetic wave absorbing materials in the X-band.

Layered Structural PBAT Composite Foams for Efficient Electromagnetic Interference Shielding

The utilization of eco-friendly,lightweight,high-efficiency and high-absorbing electromagnetic interference(EMI)shielding composites is imperative in light of the worldwide promotion of sustainable manufacturing.In this work,magnetic poly(butyleneadipate-coterephthalate)(PBAT)microspheres were firstly synthesized via phase separation method,then PBAT composite foams with layered structure was constructed through the supercritical carbon dioxide foaming and scraping techniques.The merits of integrating ferroferric oxideloaded multi-walled carbon nanotubes(Fe3O4@MWCNTs)nanoparticles,a microcellular framework,and a highly conductive silver layer have been judiciously orchestrated within this distinctive layered configuration.Microwaves are consumed throughout the process of“absorption-reflection-reabsorption”as much as possible,which greatly declines the secondary radiation pollution.The biodegradable PBAT composite foams achieved an EMI shielding effectiveness of up to 68 dB and an absorptivity of 77%,and authenticated favorable stabilization after the tape adhesion experiment.

自成核行为在CF/PPS复合材料中的差异性与普适性

以半结晶高分子为基体的碳纤维增强热塑性复合材料,其基体的结晶行为将受到碳纤维表面性质与热历史的共同影响。当这种材料在经历反复加热冷却的热循环过程时,基体会产生自成核行为,其结晶过程变得更加复杂。通过三种T300级碳纤维分别制备了碳纤维增强聚苯硫醚(CF/PPS)复合材料,并探究了二次熔融温度与CF/PPS复合材料结晶行为的关系,揭示了不同碳纤维表面性质对CF/PPS复合材料自成核行为的影响。在此基础上阐明了CF/PPS复合材料基体自成核与CF异相成核的竞争关系。最后,通过冲压成型制得具有自成核行为的CF/PPS复合材料角片,验证了自成核对于CF/PPS复合材料二次热成型技术的有效性与重要性。

碳纤维/聚醚醚酮(CF/PEEK)复合材料摩擦磨损性能及抗摩擦静电特性研究

利用真空热压烧结技术制备了不同碳纤含量的碳纤维/聚醚醚酮(CF/PEEK)复合材料,采用热导率分析仪和热重测试仪对材料的热学性能进行表征,并利用多功能摩擦磨损试验机、三维形貌轮廓仪、扫描电子显微镜和摩擦静电计对材料的摩擦磨损性能和抗摩擦静电性能进行分析。分析结果表明:随着CF添加量的增加,复合材料摩擦因数、磨损率和摩擦静电电压先降低后升高,当CF添加量(质量分数)为20%时,摩擦因数、磨损率和摩擦静电电压达到最低,分别为0.247、5.6×10^(-6)mm/(N·m)和3.3 V,证明此种方法制备的20%CF/PEEK材料具有优异的摩擦磨损性能和抗静电性能。CF/PEEK复合材料磨损机理以黏着磨损为主,并且伴随着轻微的磨粒磨损。

Carbon foam with microporous structure for high performance symmetric potassium dual-ion capacitor

A novel carbon foam with microporous structure(CFMS),with the advantages of a simple fabrication process,low energy consumption,large specific surface area and high conductivity,has been prepared by a facile one-step carbonization.In addition,the carbon foam possesses suitable interlayer spacing in short range which is flexible to accommodate the deformation of carbon layer caused by the ion insertion and deinsertion at the charge and discharge state.Furthermore,a low cost carbon-based symmetric potassium dual-ion capacitor(PDIC),which integrates the virtues of potassium ion capacitors and dual-ion batteries,is successfully established with CFMS as both the battery-type cathode and the capacitor-type anode.PDIC displays a superior rate performance,an ultra-long cycle life(90%retention after 10000 cycles),and a high power density of 7800 W kg^-1 at an energy density of 39Whkg^-1.The PDIC also exhibits excellent ultrafast charge and slow discharge properties,with a full charge in just 60 s and a discharge time of more than 3000 s.

Preparation and modulation of a novel thin-walled carbon foam

By foaming and carbonization processes under atmospheric pressure, a novel thin-walled carbon foam with developed foam structure was successfully prepared from loose medium component(LMC) separated from raw coal by extraction and back-extraction method. The influences of foaming time, carbonization time, and micromolecule content on foam structure were investigated by scanning electron microscope and mercury injection data. Moreover, foaming mechanism of LMC was analyzed and expounded. The results showed that spherical pores and uniform ultrathin pore walls constitute threedimensional foam structure of carbon foam and foam structure is developed with well connectivity.The effects of foaming time, carbonization time, and micromolecule content on foam structure are significant. Especially, average pore diameters of carbon foams prepared from the extracts of LMC are much smaller. With the rise of extraction rate, average pore diameter decreases and pore size distribution is more concentrated on the aperture section of 0–10 μm.

Investigation of carbon contamination in lost foam castings of low carbon steel

Lost foam casting(LFC) process is a special casting method in which polymeric foam patterns with refractory coatings are utilized as a mould component. In this work, four types of foam: expandable polyethylene(EPE), expandable polypropylene(EPP) and expandable polystyrene(EPS) foams with two different densities were employed as pattern materials. LFC and conventional green sand mould casting methods were used to cast a low carbon steel, A216 Grade WCB. Both casting processes were carried out at 1,580 °C. Chemical analysis results showed that the carbon contamination level was high and was influenced by pattern type. Metallographic investigations revealed a significant increase in the percentage of pearlite phase in all LFC samples. Densities of manufactured samples were calculated in order to evaluate porosity of the products. It was determined that the densities of the LFC samples were lower than the green sand mould cast reference sample(RS). Vickers hardness tests were also carried out and increments in hardness values with increased carbon content was observed.

Nitrogen-rich hierarchically porous carbon foams as high-performance electrodes for lithium-based dual-ion capacitor

Nitrogen-rich porous carbonaceous materials have shown great potential in energy storage and conversion applications due to their facile fabrication,high electronic conductivity,and improved hydrophilic property.Herein,three-dimensional porous N-rich carbon foams are fabricated through a one-step carbonization-activation method of the commercial melamine foam,and displaying hierarchically porous structure(macro-,meso-,and micro-pores),large surface area(1686.5 m2 g^-1),high N-containing level(3.3 at%),and excellent compressibility.The as-prepared carbon foams as electrodes for quasi-solid-state supercapacitors exhibit enhanced energy storage ability with 210 F g^-1 and 2.48c at 0.1 A g^-1,and150 F g^-1 and 1.77 F cm^-2 at 1 A g^-1,respectively.Moreover,as an electrode for lithium-based dual-ion capacitor,this distinctive porous carbon also delivers remarkable specific capacitance with 143.6 F g^-1 at0.1 A g^-1 and 116.2 F g^-1 at 1 A g^-1.The simple preparation method and the fascinating electrochemical performance endow the N-rich porous carbon foams great prospects as high-performance electrodes for electrochemical energy storage.

An Equivalent Substitute Strategy for Constructing 3D Ordered Porous Carbon Foams and Their Electromagnetic Attenuation Mechanism

Three-dimensional(3D)ordered porous carbon is generally believed to be a promising electromagnetic wave(EMW)absorbing material.However,most research works targeted performance improvement of 3D ordered porous carbon,and the specific attenuation mechanism is still ambiguous.Therefore,in this work,a novel ultra-light egg-derived porous carbon foam(EDCF)structure has been successfully constructed by a simple carbonization combined with the silica microsphere template-etching process.Based on an equivalent substitute strategy,the influence of pore volume and specific surface area on the electromagnetic parameters and EMW absorption properties of the EDCF products was confirmed respectively by adjusting the addition content and diameter of silica microspheres.As a primary attenuation mode,the dielectric loss originates from the comprehensive effect of conduction loss and polarization loss in S-band and C band,and the value is dominated by polarization loss in X band and Ku band,which is obviously greater than that of conduction loss.Furthermore,in all samples,the largest effective absorption bandwidth of EDCF-3 is 7.12 GHz under the thickness of 2.13 mm with the filling content of approximately 5 wt%,covering the whole Ku band.Meanwhile,the EDCF-7 sample with optimized pore volume and specific surface area achieves minimum reflection loss(RL_(min))of−58.08 dB at 16.86 GHz while the thickness is 1.27 mm.The outstanding research results not only provide a novel insight into enhancement of EMW absorption properties but also clarify the dominant dissipation mechanism for the porous carbon-based absorber from the perspective of objective experiments.

Three-dimensional graphitic carbon sphere foams as sorbents for cleaning oil spills

Frequent offshore oil spill accidents, industrial oily sewage, and the indiscriminate disposal of urban oily sewage have caused seri- ous impacts on the human living environment and health. The traditional oil-water separation methods not only cause easily environmental secondary pollution but also a waste of limited resources. Therefore, in this work, three-dimensional (3D) graphitic carbon sphere (GCS) foams (collectively referred hereafter as 3D foams) with a 3D porous structure, pore size distribution of 25-200 μm, and high porosity of 62vol% were prepared for oil adsorption via gel casting using GCS as the starting materials. The results indicate that the water contact angle (WCA) of the as-prepared 3D foams is 130°. The contents of GCS greatly influenced the hydrophobicity, WCA, and microstructure of the as-prepared samples. The adsorption capacities of the as-prepared 3D foams for paraffin oil, vegetable oil, and vacuum pump oil were approximately 12-15 g/g, which were 10 times that of GCS powder. The as-prepared foams are desirable characteristics of a good sorbent and could be widely used in oil spill accidents.

A Molecular Foaming and Activation Strategy to Porous N-Doped Carbon Foams for Supercapacitors and CO2 Capture

Hierarchically porous carbon materials are promising for energy storage,separation and catalysis.It is desirable but fairly challenging to simultaneously create ultrahigh surface areas,large pore volumes and high N contents in these materials.Herein,we demonstrate a facile acid-base enabled in situ molecular foaming and activation strategy for the synthesis of hierarchically macro-/meso-/microporous N-doped carbon foams(HPNCFs).The key design for the synthesis is the selection of histidine(His)and potassium bicarbonate(PBC)to allow the formation of 3D foam structures by in situ foaming,the PBC/His acid-base reaction to enable a molecular mixing and subsequent a uniform chemical activation,and the stable imidazole moiety in His to sustain high N contents after carbonization.The formation mechanism of the HPNCFs is studied in detail.The prepared HPNCFs possess 3D macroporous frameworks with thin well-graphitized carbon walls,ultrahigh surface areas(up to 3200 m^2 g^-1),large pore volumes(up to 2.0 cm^3 g^-1),high micropore volumes(up to 0.67 cm^3 g^-1),narrowly distributed micropores and mesopores and high N contents(up to 14.6 wt%)with pyrrolic N as the predominant N site.The HPNCFs are promising for supercapacitors with high specific capacitances(185-240 F g^-1),good rate capability and excellent stability.They are also excellent for CO2 capture with a high adsorption capacity(~4.13 mmol g^-1),a large isosteric heat of adsorption(26.5 kJ mol^-1)and an excellent CO2/N2 selectivity(~24).

Self-Floating Efficient Solar Steam Generators Constructed Using Super-Hydrophilic N,O Dual-Doped Carbon Foams from Waste Polyester

Solar evaporation is recognized as a prospective technique to produce freshwater from non-drinkable water using inexhaustible solar energy.However,it remains a challenge to fabricate low-cost solar evaporators with obviously reduced water evaporation enthalpy to achieve high evaporation rates.Herein,N,O dual-doped carbon foam(NCF)is fabricated from the lowtemperature carbonization of poly(ethylene terephthalate)(PET)waste by melamine/molten salts at 340℃.During carbonization,melamine reacts with carboxylic acids of PET degradation products to yield a crosslinking network,and then molten salts catalyze the decarboxylation and dehydration to construct a stable framework.Owing to rich N,O-containing groups,3D interconnected pores,super-hydrophilicity,and ultra-low thermal conductivity(0.0599 W m^(−1) K^(−1)),NCF not only achieves high light absorbance(ca.99%)and solar-to-thermal conversion,but also promotes the formation of water cluster to reduce water evaporation enthalpy by ca.37%.Consequently,NCF exhibits a high evaporation rate(2.4 kg m^(−2) h^(−1)),surpassing the-state-of-the-art solar evaporators,and presents good antiacid/basic abilities,long-term salt-resistance,and self-cleaning ability.Importantly,a large-scale NCF-based outdoor solar desalination device is developed to produce freshwater.The daily freshwater production amount per unit area(6.3 kg)meets the two adults’daily water consumption.The trash-to-treasure strategy will give impetus to the development of low-cost,advanced solar evaporators from waste plastics for addressing the global freshwater shortage.

Carbon foams prepared from coal tar pitch for building thermal insulation material with low cost

A new approach is provided to resolve the large-scale applications of coal tar pitch. Carbon foams with uniform pore size are prepared at the foaming pressure of normal pressure using coal tar pitch as raw materials. The physical and chemical performance of high softening point pitch(HSPP) can be regulated by vacuumizing owing to the cooperation of vacuumizing and polycondensation. Results indicate that the optimum softening point and weight ratio of quinoline insoluble are about 292℃ and 65.7%, respectively. And the optimum viscosity of HSPP during the foaming process is distributed in the range of 1000-10000 Pa·s. The resultant carbon foam exhibits excellent performance, such as uniform pore structure, high compressive strength(4.7 MPa), low thermal conductivity(0.07 W·m^(-1) ·K^(-1)), specially, it cannot be fired under the high temperature of 1200 ℃.Thus, this kind of carbon foam is a potential candidate for thermal insulation material applied in energy saving building.

Effect of Ultrasonication on the Properties of Multi-walled Carbon Nanotubes/Hollow Glass Microspheres/Epoxy Syntactic Foam

Multi-walled carbon nanotubes（MWCNTs） reinforced hollow glass microspheres（HGMs）/epoxy syntactic foam was fabricated. The effects of ultrasonication on the density, compression strength, and water absorption properties were studied. Better dispersed MWCNTs can be obtained after ultrasonication treatment, but an increasing viscosity will lead to a larger amount of voids during syntactic foam preparation especially when the content of HGMs is more than 70 vol%. The existing voids will decrease the density of epoxy syntactic foam. However, the ultrasonication does not change the compression strength much. Ultrasonication treatment will decrease the water absorption content due to the better dispersion and hydrophobic properties of MWCNTs. But a significant increase of water absorption content occurs when HGMs is more than 70 vol%, which is attributed to the higher viscosity and larger amount of voids.

Dual template approach for the synthesis of hierarchically mesocellular carbon foams

我们为教主的联盟者中央的合成表明了一条简单、有效的双模板的途径由使用 sorbitan 的非离子的表面活化剂的细胞的碳泡沫是的单音的油酸盐和硅石胶体粒子是的牺牲的模板，和树脂分 / 甲醛碳来源。代表性的碳泡沫有 4 和 10 nm 的双中央毛孔尺寸，并且拥有 580 m 2/g 和 0.80 厘米 3/g 的全部的毛孔体积的特定的表面区域。

Stress and buckling analysis of a thick-walled micro sandwich panel with a flexible foam core and carbon nanotube reinforced composite (CNTRC) face sheets

In this paper,the stresses and buckling behaviors of a thick-walled mi-cro sandwich panel with a flexible foam core and carbon nanotube reinforced composite(CNTRC)face sheets are considered based on the high-order shear deformation theory(HSDT)and the modified couple stress theory(MCST).The governing equations of equi-librium are obtained based on the total potential energy principle.The effects of various parameters such as the aspect ratio,elastic foundation,temperature changes,and volume fraction of the canbon nanotubes(CNTs)on the critical buckling loads,normal stress,shear stress,and deflection of the thick-walled micro cylindrical sandwich panel consider-ing different distributions of CNTs are examined.The results are compared and validated with other studies,and showing an excellent compatibility.CNTs have become very use-ful and common candidates in sandwich structures,and they have been extensively used in many applications including nanotechnology,aerospace,and micro-structures.This paper also extends further applications of reinforced sandwich panels by providing the modified equations and formulae.

Preparation and Morphological Study of Coal-tar-based Carbon Foam

为制作煤焦油沥青的一个新奇过程发源碳泡沫被介绍。煤焦油基于 mesophase 沥青被红外线的光谱和宽角度 X 光检查衍射描绘。扫描电子显微镜被用于碳泡沫的词法学习。结果证明沥青与 300 的毛孔起泡沫 - 500 m 和 0.2 的低密度 - 0.5 g/cm-3 能成功地被制作并且进一步使碳化并且获得新奇的碳泡沫的 graphtized。

Bonding effect of liquid magnesium with open-celled carbon foam in interpenetrating phase composite

The issue of bonding formation in liquid metal/open-celled carbon foam(C_(of))systems was examined,taking into account the practical aspects of the synthesis of a new type of Mg-C metal material composite.The problem is complex due to the strong oxidation and intense evaporation of liquid magnesium,as well as the 3D geometry of the carbon component,where metal transport occurred through the foam cells’windows.Laboratory experiments performed at 700℃ in ceramic crucibles showed that spontaneous carbon foam infiltration by liquid metal is impossible under the applied conditions,either in an air atmosphere coupled with flux protection or under argon protection.Comparative tests performed in a UHV chamber filled with static pure Ar by a sessile drop method,coupled with non-contact heating and capillary purification at a test temperature of 700℃ directly in the UHV chamber,showed non-wetting behavior of the Mg/C_(of)couple with a correspondingly high contact angle of about 135°.The graphite capillary was then moved down,the liquid drop being slightly pressed into the foam,but these changes did not induce effective foam penetration.Despite the short contact time for the sessile drop test under an argon atmosphere,SEM+WDS analysis of the solidified Mg/C_(of)couple revealed the formation of an MgO interlayer at the interface,with a thickness of approx.1μm.The experimentally demonstrated presence of oxygen in the carbon foam sample,both before and after its contact with magnesium,points to oxide-type bonding being established between Mg and C_(of).This observation is in a good agreement with previous reports on the interface characterization of magnesium matrix composites reinforced with glassy carbon materials and carbon fibers by stir casting and pressure infiltration.Based on the findings of this study,a general structural scheme of the bonding process between carbon foam and liquid magnesium,as an important stage in the syntheses of Mg-C composites,was proposed.