The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experiment...The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carded out on a Gleeblel500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15℃/s was reasonable before phase transformation, about 5℃/s during phase transformation, and 600-620℃ was the suitable starting temperature for phase transformation. The ultimate strength of the Ф11.0 mm wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.展开更多
In this paper, cyclic loading behavior of carbon steel pressurized piping elbows are described. Effects of internal pressure and bending moment amplitude on the ratcheting rate are investigated. The AF kinematic harde...In this paper, cyclic loading behavior of carbon steel pressurized piping elbows are described. Effects of internal pressure and bending moment amplitude on the ratcheting rate are investigated. The AF kinematic hardening model is used to predict the plastic behavior of the elbows. Material parameters and stress-strain data have been obtained from several stabilized cycles of specimens that are subjected to symmetric strain cycles. The results show that the maximum ratcheting strain occurred mainly in the hoop direction at flanks. Hoop strain ratcheting was found at intrados for individual specimen. Ratcheting strain rate increases with increase of the bending loading level at the constant internal pressure. The results show that the initial rate of ratcheting is large and then it decreases with the increasing cycles. The FE model predicts the hoop strain ratcheting rate to be near that found experimentally in all cases that M/Ml≤1..展开更多
Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by fi...Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.展开更多
Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the ana...Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the analytic solutions of stresses and elastic deformations of steel wire wound reinforced rubber flexible pipe under internal pressure are presented.As the adjacent reinforcement layers with wound angle have different radii,the single reinforcement layer shows the effect of tensile-shear coupling.Moreover,the static loading test results of steel wire wound reinforced rubber flexible pipe under internal pressure are basically coincided with the calculated values by present method.展开更多
A low carbon hypoeutectoid steel(0.19 wt%C)with proeutectoid ferrite and pearlite dual-components was subjected to surface plastic deformation via pipe inner surface grinding(PISG)at room temperature.The deformation m...A low carbon hypoeutectoid steel(0.19 wt%C)with proeutectoid ferrite and pearlite dual-components was subjected to surface plastic deformation via pipe inner surface grinding(PISG)at room temperature.The deformation microstructures for each component were systematically characterized along depth,and the patterns of structural evolution toward nanometer regime as well as the governing parameters were addressed.Proeutectoid ferrite grains were refined down to 17 nm,and the pattern covering a length scale of 4–5 orders of magnitude from micron-to nanometer-scale follows:formation of cellular dislocation structure(CDS),elongated dislocation structure(EDS),ultrafine lamellar structure(UFL)and finally the nanolaminated structure(NL).The pearlite experiences the deformation and refinement,and finally the transforming the ultrafine pearlite(UFP)into nanolaminated pearlite(NLP)with the ferrite lamellae as thin as 20 nm.Refinement for both UFL(UFP)and NL(NLP)can be realized via forming novel extended boundaries within ferrite lamellae.A critical lattice curvature of~2.8°is required for forming such extended boundary,corresponding to a minimum strain gradient of 0.25μm^(-1)for a 100 nm-thick lamella.Refinement below size limit(expressed by lamellar thickness d_Tin nm)is correlated with the strain gradient(χ,inμm^(-1))by:d_T=12.5/x.Refinement contributions from strain gradient caused by PISG processing and material heterogeneity were discussed.展开更多
The flux cored wires with different rare earth oxide additions for hardfacing the workpieces of medium-high carbon steel were developed. The microstrucmre of the hardfacing layer was observed using the optical microsc...The flux cored wires with different rare earth oxide additions for hardfacing the workpieces of medium-high carbon steel were developed. The microstrucmre of the hardfacing layer was observed using the optical microscopy. The average dimension of primary austenite grains in hardfacing layer was measured by image analyzer. The primary austenite grain growth activation energy and index were calculated according to Sellars＇s mode and Beck formula, respectively. Moreover, the effect of rare earth oxide on the growth dynamics of primary aus- tenite grain was analyzed, and then discussed with the misfit theory. The experimental results showed that, by adding rare earth oxide, the av- erage dimension of primary austenite grains in hardfacing layer of medium-high carbon steel decreased, and it was the smallest when the ad- dition of rare earth oxide was 5.17 wt.%. Meanwhile, at this rare earth oxide addition, the primary austenite grain growth activating energy in hardfacing layer was the largest, while its index was the smallest. The calculated results indicated that the primary austenite grain could be refined because LaAlO3 as heterogeneous nuclei of γ-Fe was the most effective.展开更多
The effect of in-situ local damage of uniform porous corrosion products on the localised corrosion of carbon steel is investigated using the wire beam electrode technique(WBE)combined with morphology characterisation ...The effect of in-situ local damage of uniform porous corrosion products on the localised corrosion of carbon steel is investigated using the wire beam electrode technique(WBE)combined with morphology characterisation and electrochemical tests.The WBE measurements demonstrate that the localised corrosion is enhanced by the in-situ local removal of porous corrosion products,supported by the morphology characterisation and electrochemical tests.The enhanced localised corrosion does not originate from the damaged wire in WBE where the corrosion products are removed but from the other undamaged wires,which is reported for the first time.A mechanism is proposed that the intensive anodic polarisation effect of the damaged wire on the undamaged wires could account for the enhanced localised corrosion,which is due to the protective corrosion products newly formed on the damaged surface and the increase in the potential of damaged wire.展开更多
文摘The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carded out on a Gleeblel500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15℃/s was reasonable before phase transformation, about 5℃/s during phase transformation, and 600-620℃ was the suitable starting temperature for phase transformation. The ultimate strength of the Ф11.0 mm wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.
文摘In this paper, cyclic loading behavior of carbon steel pressurized piping elbows are described. Effects of internal pressure and bending moment amplitude on the ratcheting rate are investigated. The AF kinematic hardening model is used to predict the plastic behavior of the elbows. Material parameters and stress-strain data have been obtained from several stabilized cycles of specimens that are subjected to symmetric strain cycles. The results show that the maximum ratcheting strain occurred mainly in the hoop direction at flanks. Hoop strain ratcheting was found at intrados for individual specimen. Ratcheting strain rate increases with increase of the bending loading level at the constant internal pressure. The results show that the initial rate of ratcheting is large and then it decreases with the increasing cycles. The FE model predicts the hoop strain ratcheting rate to be near that found experimentally in all cases that M/Ml≤1..
基金This work is supported by the National Natural Science Foundation of China(Grant No.51371050)Special Talent Program of Jiangsu Province(2015-XCL-004)+2 种基金the Industry・University Strategic Research Fund of Jiangsu Province(BY2016076-08)The study is also partly supported by the Science and Technology Advancement Program of Jiangsu Province(Grant No.BA2017112)L.C.Zhou appreciates the support provided by Fundamental Research Funds for the Central Universities and the Scientific Research Foundation of the Graduate School of Southeast University(YBJJ1674).
文摘Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.
基金the National Natural Science Foundation of China (No. 50439010)
文摘Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the analytic solutions of stresses and elastic deformations of steel wire wound reinforced rubber flexible pipe under internal pressure are presented.As the adjacent reinforcement layers with wound angle have different radii,the single reinforcement layer shows the effect of tensile-shear coupling.Moreover,the static loading test results of steel wire wound reinforced rubber flexible pipe under internal pressure are basically coincided with the calculated values by present method.
基金the Hundred Outstanding Creative Talents Projects in Hebei University,Chinathe Project Program of Heavy Machinery Collaborative Innovation CenterChina and the National Natural Science Foundation of China(No.51171182)。
文摘A low carbon hypoeutectoid steel(0.19 wt%C)with proeutectoid ferrite and pearlite dual-components was subjected to surface plastic deformation via pipe inner surface grinding(PISG)at room temperature.The deformation microstructures for each component were systematically characterized along depth,and the patterns of structural evolution toward nanometer regime as well as the governing parameters were addressed.Proeutectoid ferrite grains were refined down to 17 nm,and the pattern covering a length scale of 4–5 orders of magnitude from micron-to nanometer-scale follows:formation of cellular dislocation structure(CDS),elongated dislocation structure(EDS),ultrafine lamellar structure(UFL)and finally the nanolaminated structure(NL).The pearlite experiences the deformation and refinement,and finally the transforming the ultrafine pearlite(UFP)into nanolaminated pearlite(NLP)with the ferrite lamellae as thin as 20 nm.Refinement for both UFL(UFP)and NL(NLP)can be realized via forming novel extended boundaries within ferrite lamellae.A critical lattice curvature of~2.8°is required for forming such extended boundary,corresponding to a minimum strain gradient of 0.25μm^(-1)for a 100 nm-thick lamella.Refinement below size limit(expressed by lamellar thickness d_Tin nm)is correlated with the strain gradient(χ,inμm^(-1))by:d_T=12.5/x.Refinement contributions from strain gradient caused by PISG processing and material heterogeneity were discussed.
基金Program supported by National Nature Science Foundation of China(51271163)Key Project of Science and Technology of Hebei Province(09215106D)
文摘The flux cored wires with different rare earth oxide additions for hardfacing the workpieces of medium-high carbon steel were developed. The microstrucmre of the hardfacing layer was observed using the optical microscopy. The average dimension of primary austenite grains in hardfacing layer was measured by image analyzer. The primary austenite grain growth activation energy and index were calculated according to Sellars＇s mode and Beck formula, respectively. Moreover, the effect of rare earth oxide on the growth dynamics of primary aus- tenite grain was analyzed, and then discussed with the misfit theory. The experimental results showed that, by adding rare earth oxide, the av- erage dimension of primary austenite grains in hardfacing layer of medium-high carbon steel decreased, and it was the smallest when the ad- dition of rare earth oxide was 5.17 wt.%. Meanwhile, at this rare earth oxide addition, the primary austenite grain growth activating energy in hardfacing layer was the largest, while its index was the smallest. The calculated results indicated that the primary austenite grain could be refined because LaAlO3 as heterogeneous nuclei of γ-Fe was the most effective.
基金the Opening Project of Material Corrosion and Protection Key Laboratory of Sichuan Province(No.2017CL18)。
文摘The effect of in-situ local damage of uniform porous corrosion products on the localised corrosion of carbon steel is investigated using the wire beam electrode technique(WBE)combined with morphology characterisation and electrochemical tests.The WBE measurements demonstrate that the localised corrosion is enhanced by the in-situ local removal of porous corrosion products,supported by the morphology characterisation and electrochemical tests.The enhanced localised corrosion does not originate from the damaged wire in WBE where the corrosion products are removed but from the other undamaged wires,which is reported for the first time.A mechanism is proposed that the intensive anodic polarisation effect of the damaged wire on the undamaged wires could account for the enhanced localised corrosion,which is due to the protective corrosion products newly formed on the damaged surface and the increase in the potential of damaged wire.
