Interfacial reinforcement of core-shell HMX@energetic polymer composites featuring enhanced thermal and safety performance

The weak interface interaction and solid-solid phase transition have long been a conundrum for 1,3,5,7-tetranitro-1,3,5,7-tetraazacyclooctane(HMX)-based polymer-bonded explosives(PBX).A two-step strategy that involves the pretreatment of HMX to endow—OH groups on the surface via polyalcohol bonding agent modification and in situ coating with nitrate ester-containing polymer,was proposed to address the problem.Two types of energetic polyether—glycidyl azide polymer(GAP)and nitrate modified GAP(GNP)were grafted onto HMX crystal based on isocyanate addition reaction bridged through neutral polymeric bonding agent(NPBA)layer.The morphology and structure of the HMX-based composites were characterized in detail and the core-shell structure was validated.The grafted polymers obviously enhanced the adhesion force between HMX crystals and fluoropolymer(F2314)binder.Due to the interfacial reinforcement among the components,the two HMX-based composites exhibited a remarkable increment of phase transition peak temperature by 10.2°C and 19.6°C with no more than 1.5%shell content,respectively.Furthermore,the impact and friction sensitivity of the composites decreased significantly as a result of the barrier produced by the grafted polymers.These findings will enhance the future prospects for the interface design of energetic composites aiming to solve the weak interface and safety concerns.

Study of galvanic corrosion and mechanical joint properties of AZ31B and carbon-fiber–reinforced polymer joined by friction self-piercing riveting

A new testing methodology was developed to quantitively study galvanic corrosion of AZ31B and thermoset carbon-fiber–reinforced polymer spot-joined by a friction self-piercing riveting process.Pre-defined areas of AZ31B in the joint were exposed in 0.1 M NaCl solution over time.Massive galvanic corrosion of AZ31B was observed as exposure time increased.The measured volume loss was converted into corrosion current that was at least 48 times greater than the corrosion current of AZ31B without galvanic coupling.Ninety percent of the mechanical joint integrity was retained for corroded F-SPR joints to 200 h and then decreased because of the massive volume loss of AZ31B。

The dynamic response and damage models of rebar reinforced polymer slabs subjected to contact and near-field explosions

Non aqueous reactive polymer materials produced by the reaction of isocyanate and polyol have been widely used in infrastructure construction,which may be subjected to explosion loads during complex service conditions.The blast response of composite materials is a crucial aspect for applications in engineering structures potentially subjected to extreme loadings.In this work,damage caused to rebar reinforced polymer slabs by surface explosive charges was studied experimentally and numerically.A total of 6 field tests were carried out to investigate the performances of the failure modes of rebar reinforced polymer slabs under contact and near-field explosions.The influence of explosive quantity(10-40 g)and stand-off distances(0-20 cm)at the damage modes were studied.The results show that the failure modes of rebar reinforced polymer slabs under near-field explosion mainly were bending and surface spalling,while under the impact of contact explosion,the failure modes were craters of the top surface,spalling of the bottom surface,and middle perforation.Furthermore,a detailed fully coupled model was developed and validated with the test data.The influences of explosive quantity and slab thickness on rebar reinforced polymer slabs under contact explosion were studied.Based on this,the calculation formula between breach diameter,explosive quantity,and slab thickness is fitted.

High-sensitivity phase imaging eddy current magneto-optical system for carbon fiber reinforced polymers detection

This paper proposed a high-sensitivity phase imaging eddy current magneto-optical (PI-ECMO) system for carbon fiber reinforced polymer (CFRP) defect detection. In contrast to other eddy current-based detection systems, the proposed system employs a fixed position excitation coil while enabling the detection point to move within the detection region. This configuration effectively mitigates the interference caused by the lift-off effect, which is commonly observed in systems with moving excitation coils. Correspondingly, the relationship between the defect characteristics (orientation and position) and the surface vertical magnetic field distribution (amplitude and phase) is studied in detail by theoretical analysis and numerical simulations. Experiments conducted on woven CFRP plates demonstrate that the designed PI-ECMO system is capable of effectively detecting both surface and internal cracks, as well as impact defects. The excitation current is significantly reduced compared with traditional eddy current magneto-optical (ECMO) systems.

Compressive Performance of Fiber Reinforced Recycled Aggregate Concrete by Basalt Fiber Reinforced Polymer-Polyvinyl Chloride Composite Jackets

The development of recycled aggregate concrete(RAC)provides a new approach to limiting the waste of natural resources.In the present study,the mechanical properties and deformability of RACs were improved by adding basalt fibers(BFs)and using external restraints,such as a fiber-reinforced polymer(FRP)jacket or a PVC pipe.Samples were tested under axial compression.The results showed that RAC(50%replacement of aggregate)containing 0.2%BFs had the best mechanical properties.Using either BFs or PVC reinforcement had a slight effect on the loadbearing capacity and mode of failure.With different levels of BFs,the compressive strengths of the specimens reinforced with 1-layer and 3-layer basalt fiber reinforced polymer(BFRP)increased by 6.7%–10.5%and 16.5%–23.7%,respectively,and the ultimate strains increased by 48.5%–80.7%and 97.1%–141.1%,respectively.The peak stress of the 3-layer BFRP-PVC increased by 42.2%,and the ultimate strain improved by 131.3%,relative to the control.This reinforcement combined the high tensile strength of BFRP,which improved the post-peak behavior,and PVC,which enhanced the structural durability.In addition,to investigate the influence of the various constraints on compressive behavior,the stress-strain response was analyzed.Based on the analysis of experimental results,a peak stress-strain model and an amended ultimate stress-strain model were proposed.The models were verified as well;the result showed that the predictions from calculations are generally consistent with the experimental data(error within 10%).The results of this study provide a theoretical basis and reference for future applications of fiber-reinforced recycled concrete.

Thermo-Stamping Process of Glass and Carbon-Fibre Reinforced Polymer Composites

In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in order to reduce material costs. This study was specifically directed towards optimizing the impregnation of continuous glass and carbon fibres reinforcing two TP amorphous matrices, the polyphenylsulfone (PPSU) and polyetherimide (PEI), to obtain semi-finished products employed for aeronautical structures. The impregnation quality of inter and intra-yarns is analyzed and validated by optical and scanning micrographic observations conducted with an optical and a Scanning Electron Microscopies (SEM), respectively. The study showed that besides the process parameters and porosity distribution in the core of warp yarns, the impregnation quality depends on the surface properties of constituents. Desizing treatment has been carried out to improve the wettability of fibres by the TP matrices.

A review on machinability of carbon fiber reinforced polymer(CFRP)and glass fiber reinforced polymer(GFRP)composite materials

Fiber reinforced polymer(FRP) composite materials are heterogeneous and anisotropic materials that do not exhibit plastic deformation. They have been used in a wide range of contemporary applications particularly in space and aviation,automotive,maritime and manufacturing of sports equipment. Carbon fiber reinforced polymer(CFRP) and glass fiber reinforced polymer(GFRP) composite materials,among other fiber reinforced materials,have been increasingly replacing conventional materials with their excellent strength and low specific weight properties. Their manufacturability in varying combinations with customized strength properties,also their high fatigue,toughness and high temperature wear and oxidation resistance capabilities render these materials an excellent choice in engineering applications.In the present review study,a literature survey was conducted on the machinability properties and related approaches for CFRP and GFRP composite materials. As in the machining of all anisotropic and heterogeneous materials,failure mechanisms were also reported in the machining of CFRP and GFRP materials with both conventional and modern manufacturing methods and the results of these studies were obtained by use of variance analysis(ANOVA),artificial neural networks(ANN) model,fuzzy inference system(FIS),harmony search(HS) algorithm,genetic algorithm(GA),Taguchi's optimization technique,multi-criteria optimization,analytical modeling,stress analysis,finite elements method(FEM),data analysis,and linear regression technique. Failure mechanisms and surface quality is discussed with the help of optical and scanning electron microscopy,and profilometry. ANOVA,GA,FEM,etc. are used to analyze and generate predictive models.

Constitutive modeling of viscoelastic-viscoplastic behavior of short fiber reinforced polymers coupled with anisotropic damage and moisture effects

In this paper, a combined viscoelasticity-viscoplasticity model, coupled with anisotropic damage and moisture effects, is developed for short fiber reinforced polymers (SFRPs) with different fiber contents and subjected to a variety of strain rates. In our model, a rate-dependent yield surface for the matrix phase is employed to identify initial yielding of the material. When an SFRP is loaded at small deformation before yielding, its viscoelastic behavior can be described using the generalized Maxwell model, while when plasticity occurs, a scalar internal state variable (ISV) is used to capture the hardening behavior caused by the polymeric constituent of the composite. The material degradation due to the moisture absorption of the composite is modeled by employing another type of ISV with different evolution equations. The complicated damage state of the SFRPs is captured by a second rank tensor, which is further decomposed to model the subscale damage mechanisms of micro-voids/cracks nucleation, growth and coalescence. It is concluded that the proposed constitutive model can be used to accurately describe complicated behaviors of SFRPs because the results predicted from the model are in good agreement with the experimental data.

Electron density measurement of laser-induced epoxy fiber reinforced polymer plasma

Interferograms of laser-induced epoxy fiber reinforced polymer plasmas are obtained through aMach-Zehnder interferometry system. An improved digital double-exposure Fourier method is applied to extractinitial wrapped phases from interferograms, and then an improved phase unwrapping algorithm based on a maskand a branch-cut method is proposed to solve the problem of phase unwrapping. After the inverse Abel transfor-mation of the unwrapped phase, spatial distributions of the electron density of laser-induced epoxy fiber rein-forced polymer plasma at various delays are acquired. Results show that the measured electron density of theplasma is mainly distributed on the order of 10^18 cm^3. The experiment also indicates that the total amount oflaser plasma electrons changes slightly within the recorded time and the change of the electron density is approx-imately inversely proportional to the change of the plasma volume.

Nanocomposite Polymer Hydrogels Reinforced by Carbon Dots and Hectorite Clay

Herein, two nanoparticles with different dimensions, spherical carbon dots (C-dots) and sheetlike hectorite clay, were used as physical crosslinkers to fabricate C-dots-clay-poly(N-isopropylacrylamide)nanocompositehydrogels (coded as C-dots-clay-PNIPAm hydrogels). The mechanical properties, fluorescence features and thermal-responsive properties of the C-dots-clay-PNIPAm hydrogels were evaluated. The experimental results indicate that synergistic effects of C-dots and hectorite clay nanoparticles are able to significantly enhance mechanical properties of the hydrogels. The hydrogels can be stretched up to 1730%with strength as high as 250 kPa when the C-dots concentration is 0.1wt%and the clay concentration is 6wt%. The hydrogels exhibit complete self-healing through autonomic reconstruction of crosslinked network a damaged interface. The hydrogels show favorable thermal-responsive properties with the volume phase transition around 34℃. In addition, the hydrogels are endowed with fluorescence features that are associated with C-dots in the hydrogels. It can be expected that the as-fabricated C-dots-clay-PNIPAm hydrogels are promising for applications in sensors, biomedical carriers and tissue engineering.

A Review on Strengthening of Timber Beams Using Fiber Reinforced Polymers

Fiber reinforced polymer(FRP)has been used in the construction industry because of its advantages such as high strength,light weight,corrosion resistance,low density and high elasticity.This paper presents a review of bonding techniques adopted to strengthen timber beams using FRP to achieve larger spans.Different methods of bonding between FRP and timber beams have been summarized with a focus on the influencing factors and their effects as well as relevant bond-slip models proposed for fundamental understanding.Experimental investigations to evaluate the flexural performance of timber beams strengthened by FRP bars,sheets and wraps have also been critically reviewed to identify key influencing parameters.Limited research available on the shear performance of FRP reinforced timber beams have been analyzed to determine the influencing factors of the shear performance in timber-FRP beams.The paper finally presents an overall summary of the current-state-of-the-art and proposes some future research directions in the field.

Strengthening reinforced concrete beams using prestressed glass fiber-reinforced polymer-Part I: Experimental study

This work is aimed at studying the strengthening of reinforced concrete (R. C.) beams using prestressed glass fi- ber-reinforced polymer (PGFRP). Carbon fiber-reinforced polymer (CFRP) has recently become popular for use as repair or rehabilitation material for deteriorated R. C. structures, but because CFRP material is very stiff, the difference in CFRP sheet and concrete material properties is not favorable for transferring the prestress from CFRP sheets to R. C. members. Glass fi- ber-reinforced polymer (GFRP) sheets with Modulus of Elasticity quite close to that of concrete was chosen in this study. The load-carrying capacities (ultimate loads) and the deflections of strengthened R. C. beams using GFRP and PGFRP sheets were tested and compared. T- and ⊥-shaped beams were used as the under-strengthened and over-strengthened beams. The GFRP sheets were prestressed to one-half their tensile capacities before being bonded to the T- and ⊥-shaped R. C. beams. The prestressed tension in the PGFRP sheets caused cambers in the R. C. beams without cracks on the tensile faces. The PGFRP sheets also enhanced the load-carrying capacity. The test results indicated that T-shaped beams with GFRP sheets increased in load-carrying capacity by 55% while the same beams with PGFRP sheets could increase load-carrying capacity by 100%. The ⊥-shaped beams with GFRP sheets could increase load-carrying capacity by 97% while the same beams with PGFRP sheets could increase the loading-carrying capacity by 117%. Under the same external loads, beams with GFRP sheets underwent larger deflections than beams with PGFRP sheets. While GFRP sheets strengthen R. C. beams, PGFRP sheets decrease the beams’ ductility, especially for the over-strengthened beams (⊥-shaped beams).

Strengthening reinforced concrete beams using prestressed glass fiber-reinforced polymer-Part II:Analytical study

Strengthening reinforced concrete (R. C.) beams using prestressed glass fiber-reinforced polymer (PGFRP) was studied experimentally as described in Part I of this paper (Huang et al., 2005). In that paper, R. C. beams, R. C. beams with GFRP (glass fiber-reinforced polymer) sheets, and R. C. beams with PGFRP sheets were tested in both under-strengthened and over-strengthened cases. The test results showed that the load-carrying capacities (ultimate loads) of the beams with GFRP sheets were greater than those of the beams without polymer sheets. The load-carrying capacities of beams with PGFRP sheets were greater than those of beams with GFRP sheets. The objective of this work is to develop an analytical method to compute all of these load-carrying capacities. This analytical method is independent of the experiments and based only on the traditional R. C. and P. C. (prestressed concrete) theory. The analytical results accorded with the test results. It is suggested that this analytical method be used for analyzing and designing R. C. beams strengthened using GFRP or PGFRP sheets.

Compressive Strength Estimation for the Fiber-Reinforced Polymer (FRP)-Confined Concrete Columns with Different Shapes Using Artificial Neural Networks

An evaluation of existing strength of concrete columns confined with fiber-reinforced polymer( FRP) was presented with extensive collection of experimental data. According to the evaluation results, artificial neural networks( ANNs) model to predict the ultimate strength of FRP confined column with different shapes was proposed. The models had seven inputs including the column length,the tensile strength of the FRP in the hoop direction,the total thickness of FRP,the diameter of the concrete specimen,the elastic modulus of FRP,the corner radius and the concrete compressive strength. The compressive strength of the confined concrete was the output data. The results reveal that the proposed models have good prediction and generalization capacity with acceptable errors.

Nonlinear stability of timber column strengthened with fiber reinforced polymer

By taking into account the effect of the bi-modulus for tension and compression of the fiber reinforced polymer （FRP） sheet in the reinforcement layer, a general mathematical model for the nonlinear bending of a slender timber beam strengthened with the FRP sheet is established under the hypothesis of the large deflection deformation of the beam. Nonlinear governing equations of the second order effect of the beam bending are derived. The nonlinear stability of a simply-supported slender timber column strengthened with the FRP sheet is then investigated. An expression of the critical load of the simply-supported FRP-strengthened timber beam is obtained. The existence of postbuckling solution of the timber column is proved theoretically, and an asymptotic analytical solution of the postbuckling state in the vicinity of the critical load is obtained using the perturbation method. Parameters are studied showing that the FRP reinforcement layer has great influence on the critical load of the timber column, and has little influence on the dimensionless postbuckling state.

THE EFFECT OF POLYMER IN STEEL FIBER REINFORCED CEMENT COMPOSITES

Three kinds of polymers, polymethyl acrylate emulsion (POLYVINYLformal solution (PV- FO), styrene acrylate copolymer emulsion (SA)are chosen To study the effect of polymer in steel fiber rein forcedce- Ment composites (SFRCC). The experimental results show That thebonding properties in SFRCC are remarkably im- Proved after theaddition of three kinds of polymer.

Anisotropic Thermal Diffusivity Measurements in High-Thermal-Conductive Carbon-Fiber-Reinforced Plastic Composites

This paper presents the temperature dependence of in-plane thermal diffusivity and anisotropy distribution for pitch-based carbon-fiber-reinforced polymers (CFRPs). The measurement was performed using the laser-spot periodic heating method. The samples were unidirectional (UD) and crossply (CP) CFRPs. All carbon fibers of the UD samples ran in one direction, while those of the CP samples ran in two directions. In both UD and CP CFRPs, from -80°C to +80°C, temperature dependence of thermal diffusivity values increased as temperature decreased. In this temperature range, the anisotropic ratio between the fiber direction and its perpendicular direction of the UD CFRP was 106 - 124. During the anisotropy distribution measurement, it was found that thermal anisotropy can be visualized by scanning the laser in a circle on the sample. The thermal diffusivity of the UD CFRP in the fiber direction was 17 times larger than that in the 15°direction, and the thermal diffusivity in the other directions was lower than that in the 15°direction. The anisotropy distribution for the CP CFRP reflected its inhomogeneous structure.

Study of the reinforced mechanism of fly ash on amphiphilic polymer gel

Amphiphilic polymer gels are widely used in heterogeneous reservoirs for conformance control technology.However,in high temperature and high salinity of calcium and magnesium reservoirs,amphiphilic polymer gels cannot maintain effective performance.In this work,a novel reinforced amphiphilic polymer gel(F-PADC gel)was prepared by physically mixing polymer solution and fly ash(FA),which is an extremely low cost material.The viscoelasticity and stability of the F-PADC gel were studied by rheometry and micro-rheometry.The reinforced mechanism of FA on amphiphilic polymer gels was revealed.The results show that the addition of FA can make the gel more robust with a denser network structure.On the fifth day,the elastic modulus(G’)increases from 5.2 to 7.0 Pa and the viscosity modulus(G")increases from 0.4 to 0.6 Pa at the frequency of 1 Hz,which improves the viscoelasticity of the gel system.More importantly,the F-PADC gel does not degrade after aging at 85℃for 180 d.And its viscoelasticity increases obviously,G′and G"increase to 110.0 Pa and 3.5 Pa,respectively,showing excellent anti-aging stability.Moreover,FA amphiphilic polymer gels have a good injectivity and a perfect plugging rate of 98.86%,which is better than that of sole amphiphilic polymer gels.This novel mixed FA amphiphilic polymer gels can prove to be a better alternative to conventional polymer gels to enhance oil recovery in high temperature and high salinity reservoirs.

Mechanical joint performances of friction self-piercing riveted carbon fiber reinforced polymer and AZ31B Mg alloy

Carbon fiber reinforced polymer(CFRP) and AZ31B Mg alloy were joined by the friction self-piercing riveting(F-SPR) with different steel rivet shank sizes. With the increase of rivet shank size, lap shear fracture load and mechanical interlock distance increased. Ultrafine grains were formed at the joint in AZ31B as a result of dynamic recrystallization, which contributed to the higher hardness. Fatigue life of the CFRP-AZ31B joint was studied at various peak loads of 0.5, 1, 2, and 3 kN and compared with the resistance spot welded AZ31B-AZ31B from the open literature. The fatigue performance was better at higher peak load(>2 kN) and comparable to that of resistance spot welding of AZ31B to AZ31B at lower peak loads(<1 kN). From fractography, the crack initiation for lower peak load(<1 kN) case was observed at the fretting positions on the top and bottom surfaces of AZ31B sheet. When peak load was increased, fretting between the rivet and the top of AZ31B became more dominant to initiate a crack during fatigue testing.

Experimental Investigation of Natural Fiber Reinforced Polymers

The potential usage of virgin Low density polyethelyne (LDPE) reinforced with different concentrations (2%, 5% and 6% by weight) of treated rice straw with different lengths (2 mm, 4 mm and 6 mm) is investigated to produce high value products that have technical and environmental demand. The two treatment methods used for rice straw are alkali and acidic treatments of rice straw. The removal of impurities and waxy substances from fiber surface avoid creation of rougher topography after treatment and improves the quality of fiber, also content of hemi cellulose and lignin decrease so increase effectiveness of fiber due to dispersing of fiber in matrix. The reinforcing material is embedded in the matrix material to enhance tensile and flexural behaviors of the synthesized composite. The result of investigating these two mechanical properties, using statistical analysis & design of experiments, showed an enhancement in the mechaniccal properties of the virgin polymer composite compared to the virgin polymer. The flexural stress of the composite increased three times the virgin flexural stress, while the tensile stress increased eight times the original tensile stress.