1 Scope This standard specifies the definition, classifica- tion, technical requirements, test methods, quality ap- praisal procedure, packing, marking, transportation, stroage and quality certificate of carbon rammi...1 Scope This standard specifies the definition, classifica- tion, technical requirements, test methods, quality ap- praisal procedure, packing, marking, transportation, stroage and quality certificate of carbon ramming mate- rials for blast furnace construction. This standard is applicable to carbon ramming materials for construction in leveling layer of blast furnace bottom, ramming layer upper or lower the cen- tral line of water cooling pipes, joints between carbon bricks, or joints between carbon bricks and cooling equipment.展开更多
Reasonable control on CRI（coke reaction index）is one of the key factors for BF（blast furnace）low-carbon smelting.However,there are contrary opinions.One is increasing CRI to improve reaction efficiency in BF and t...Reasonable control on CRI（coke reaction index）is one of the key factors for BF（blast furnace）low-carbon smelting.However,there are contrary opinions.One is increasing CRI to improve reaction efficiency in BF and the other is decreasing CRI to suppress coke degradation in furnace.Different methods are adopted to realize effective catalysis（increasing CRI）and passivation（decreasing CRI）of coke.Simulation tests of coke in BF lumpy zone under gradual temperature rising have been done.Effect of CRI on gas composition,ore reduction,burden column permeability and heat reserve zone′s temperature under non-isothermal condition are studied.Then combined with iron making calculations,a novel BF operation suggestion is proposed as coke nut with small size be catalyzed and mixed with ore while skeletal coke with large size be passivated and separately charged into BF.展开更多
Top gas recycling oxygen blast furnace（TGR-OBF）process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume（per ton hot metal）,which once l...Top gas recycling oxygen blast furnace（TGR-OBF）process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume（per ton hot metal）,which once led to hanging-up and shutdowns in practice of the Toulachermet.In order to avoid this weakness,the strategy of medium oxygen blast furnace was presented.The maneuverable zone of the TGR-OBF was determined by the top gas volume,which should not be far from the data of the traditional blast furnace.The deviation of ±12.5% was used,and then the maneuverable blast oxygen content is from 0.30 to 0.47 according to the calculation.The flame temperature and the top gas volume have no much difference compared to those of the traditional blast furnace.The minimum carbon consumption of 357 kg per ton hot metal in the maneuverable zone occurs at the oxygen content of 0.30（fuel saving of 14%）.In the unsteady evolution,the N2 accumulation could approach nearly zero after the recycling reached 6 times.Thus far,some TGR-OBF industrial trials have been carried out in different countries,but the method of medium oxygen enriched TGR-OBF has not been implemented,because the accumulation of N2 was worried about.The presented strategy of medium oxygen enriched TGR-OBF is applicable and the strategy with good operational performance is strongly suggested as a forerunner of the full oxygen blast furnace.展开更多
文摘1 Scope This standard specifies the definition, classifica- tion, technical requirements, test methods, quality ap- praisal procedure, packing, marking, transportation, stroage and quality certificate of carbon ramming mate- rials for blast furnace construction. This standard is applicable to carbon ramming materials for construction in leveling layer of blast furnace bottom, ramming layer upper or lower the cen- tral line of water cooling pipes, joints between carbon bricks, or joints between carbon bricks and cooling equipment.
基金Sponsored by National Natural Science Foundation of China(61271303)Fundamental Research Funds for CentralUniversities of China(FRF-TP-12-029A)
文摘Reasonable control on CRI（coke reaction index）is one of the key factors for BF（blast furnace）low-carbon smelting.However,there are contrary opinions.One is increasing CRI to improve reaction efficiency in BF and the other is decreasing CRI to suppress coke degradation in furnace.Different methods are adopted to realize effective catalysis（increasing CRI）and passivation（decreasing CRI）of coke.Simulation tests of coke in BF lumpy zone under gradual temperature rising have been done.Effect of CRI on gas composition,ore reduction,burden column permeability and heat reserve zone′s temperature under non-isothermal condition are studied.Then combined with iron making calculations,a novel BF operation suggestion is proposed as coke nut with small size be catalyzed and mixed with ore while skeletal coke with large size be passivated and separately charged into BF.
基金supported by the National Key Technologies R&D Program of China(Grant No.2011BAE04B02)Key Technologies R&D Program of Beijing(Grant No.Z161100000716002)
文摘Top gas recycling oxygen blast furnace（TGR-OBF）process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume（per ton hot metal）,which once led to hanging-up and shutdowns in practice of the Toulachermet.In order to avoid this weakness,the strategy of medium oxygen blast furnace was presented.The maneuverable zone of the TGR-OBF was determined by the top gas volume,which should not be far from the data of the traditional blast furnace.The deviation of ±12.5% was used,and then the maneuverable blast oxygen content is from 0.30 to 0.47 according to the calculation.The flame temperature and the top gas volume have no much difference compared to those of the traditional blast furnace.The minimum carbon consumption of 357 kg per ton hot metal in the maneuverable zone occurs at the oxygen content of 0.30（fuel saving of 14%）.In the unsteady evolution,the N2 accumulation could approach nearly zero after the recycling reached 6 times.Thus far,some TGR-OBF industrial trials have been carried out in different countries,but the method of medium oxygen enriched TGR-OBF has not been implemented,because the accumulation of N2 was worried about.The presented strategy of medium oxygen enriched TGR-OBF is applicable and the strategy with good operational performance is strongly suggested as a forerunner of the full oxygen blast furnace.
