In the nondestructive testing and evaluation area,magnetic major hysteresis loop measurement technology are widely applied for ferromagnetic material evaluation.However the characterization ability of major hysteresis...In the nondestructive testing and evaluation area,magnetic major hysteresis loop measurement technology are widely applied for ferromagnetic material evaluation.However the characterization ability of major hysteresis loop measurement technology greatly varies as the evaluated target properties.To solve this limitation,magnetic minor hysteresis loops,which reflect the responses of ferromagnetic material magnetization in a systematic way,is recommend.Inspired by plenty of information carried by the minor loops,the sensitivity mapping technique was developed to achieve the highest sensitivity of minor-loop parameters to the nondestructively evaluated targets.In this study,for the first time,the sensitivity mapping technique is used to measure the tensile force in a steel strand and evaluate the effective case depth in induction-hardened steel rods.The method and procedures for the sensitivity mapping technique are given before experimental detection.The obtained experimental results indicate that the linear correlation between the induced voltage(or the magnetic induction intensity)and the tensile force(or effective case depth)exists at most of the locations in the cluster of minor loops.The obtained sensitivity maps can be used to optimize the applied magnetic field(or excitation current)and the analyzed locations at the minor loops for achieving the highest sensitivity.For the purpose of tensile force measurement,it is suggested that the strand should be firstly magnetized to the near-saturation state and then restored to the remanent state.In this way,the highest sensitivity is obtained as about 15.26 mV/kN.As for the induction-hardened steel rods,the highest sensitivity of magnetic induction intensity to the effective case depth occurs under low magnetic field conditions and the absolute value of the highest sensitivity is about 0.1110 T/mm.This indicates that if the highest sensitivity is required in the case depth evaluation,the induction-hardened steel rods are only required to be weakly magnetized.The proposed sensitivity mapping technique shows the good performance in the high-sensitivity evaluation of tensile force and case depth in ferromagnetic materials and its application scope can be extended to other nondestructive detection fields.展开更多
Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time ...Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time consuming one and it requires expensive equipment. The aim of this study is to develop a different method to determine the case depth using image processing. The surface hardened steel samples were cross cut, ground and etched with Nital. The etched macrosectioned specimens were scanned by a scanner. The scanned images were evaluated by the developed software. The principle of the software is to identify the gray level difference. The effective case depths of the surface hardened specimens obtained by Vickers microhardness test and the developed method were compared. It was found that the deviation of the developed method was ±0.12 mm at the case depth range of 0.6 - 2.0 mm and mm at the case depth range of 2.1 - 4.3 mm. The measuring time was only 20% of Vickers microhardness test. The deviation range is much lower than the tolerance case depth specification for induction hardening in general.展开更多
Laser heat treatment is considered to be one of best-performing manufacturing processes used currently due to its flexibility and its ability to develop parts with complex geometries. In fact, this process is able to ...Laser heat treatment is considered to be one of best-performing manufacturing processes used currently due to its flexibility and its ability to develop parts with complex geometries. In fact, this process is able to produce reliable parts with hard, thin martensite and compressive residual stresses. This paper explores the heat treatment applied to 4340 cylindrical parts heated using a Nd: Yag 3 kW laser source. In this case, the hardness profile is correlated to process parameters such as the laser source power, the beam scanning speed and the revolution speed of the part during heating. Based on preliminary tests stipulating that each parameter is varied alone within a specific range, a systematic design of final tests is performed using Taguchi matrix. The obtained results are analyzed using ANOVA method to extract the effects, the contributions and the interaction between the factors. The results are then exploited to study the sensitivity of the case depth according the variation of the process parameters. The developed model exhibits good potential for converging towards a robust model able to predict the hardness curve and to generalize it for other dimensions of cylindrical parts.展开更多
The carburizing process is the enrichment of the depth of low carbon steels with carbon. It leads to samples with a combination of high surface hardness and high core toughness and to an impact strength that is requir...The carburizing process is the enrichment of the depth of low carbon steels with carbon. It leads to samples with a combination of high surface hardness and high core toughness and to an impact strength that is required for many engineering parts. The material studied is a low carbon steel. The carbon content is little in this type of steel (wC=0.2%). The calculation of case depth is very important for cementation steels that are hardened in the carburizing process. The effective case depth is defined as the perpendicular distance from the surface to a place at which the hardness is HV 550. Nowadays, a great number of studies have been carried out on the simulation of effective case depth, but no studies have been conducted to determine the numerical relation between the total case depth on one hand and the carburizing time and the effective case depth on the other hand. The steel specimens were subjected to graphite powder. Then, they were heat treated at 925 ℃ for about 3, 5, 8 and 12 h, respectively. Then, these parts were quenched in oil. To determine the effective case depth, the microhardness test was performed on the cross-section of specimens. Plotting the case depth vs carburizing time, the required conditions for obtaining the specified case depth were determined. Also, the comparison between the case depths in numerical solution and the actual position in pack carburizing was performed.展开更多
In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current t...In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.展开更多
基金Supported by National Key R&D Program of China(Grant No.2018YFF01012300)National Natural Science Foundation of China(Grant No.11527801).
文摘In the nondestructive testing and evaluation area,magnetic major hysteresis loop measurement technology are widely applied for ferromagnetic material evaluation.However the characterization ability of major hysteresis loop measurement technology greatly varies as the evaluated target properties.To solve this limitation,magnetic minor hysteresis loops,which reflect the responses of ferromagnetic material magnetization in a systematic way,is recommend.Inspired by plenty of information carried by the minor loops,the sensitivity mapping technique was developed to achieve the highest sensitivity of minor-loop parameters to the nondestructively evaluated targets.In this study,for the first time,the sensitivity mapping technique is used to measure the tensile force in a steel strand and evaluate the effective case depth in induction-hardened steel rods.The method and procedures for the sensitivity mapping technique are given before experimental detection.The obtained experimental results indicate that the linear correlation between the induced voltage(or the magnetic induction intensity)and the tensile force(or effective case depth)exists at most of the locations in the cluster of minor loops.The obtained sensitivity maps can be used to optimize the applied magnetic field(or excitation current)and the analyzed locations at the minor loops for achieving the highest sensitivity.For the purpose of tensile force measurement,it is suggested that the strand should be firstly magnetized to the near-saturation state and then restored to the remanent state.In this way,the highest sensitivity is obtained as about 15.26 mV/kN.As for the induction-hardened steel rods,the highest sensitivity of magnetic induction intensity to the effective case depth occurs under low magnetic field conditions and the absolute value of the highest sensitivity is about 0.1110 T/mm.This indicates that if the highest sensitivity is required in the case depth evaluation,the induction-hardened steel rods are only required to be weakly magnetized.The proposed sensitivity mapping technique shows the good performance in the high-sensitivity evaluation of tensile force and case depth in ferromagnetic materials and its application scope can be extended to other nondestructive detection fields.
文摘Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time consuming one and it requires expensive equipment. The aim of this study is to develop a different method to determine the case depth using image processing. The surface hardened steel samples were cross cut, ground and etched with Nital. The etched macrosectioned specimens were scanned by a scanner. The scanned images were evaluated by the developed software. The principle of the software is to identify the gray level difference. The effective case depths of the surface hardened specimens obtained by Vickers microhardness test and the developed method were compared. It was found that the deviation of the developed method was ±0.12 mm at the case depth range of 0.6 - 2.0 mm and mm at the case depth range of 2.1 - 4.3 mm. The measuring time was only 20% of Vickers microhardness test. The deviation range is much lower than the tolerance case depth specification for induction hardening in general.
文摘Laser heat treatment is considered to be one of best-performing manufacturing processes used currently due to its flexibility and its ability to develop parts with complex geometries. In fact, this process is able to produce reliable parts with hard, thin martensite and compressive residual stresses. This paper explores the heat treatment applied to 4340 cylindrical parts heated using a Nd: Yag 3 kW laser source. In this case, the hardness profile is correlated to process parameters such as the laser source power, the beam scanning speed and the revolution speed of the part during heating. Based on preliminary tests stipulating that each parameter is varied alone within a specific range, a systematic design of final tests is performed using Taguchi matrix. The obtained results are analyzed using ANOVA method to extract the effects, the contributions and the interaction between the factors. The results are then exploited to study the sensitivity of the case depth according the variation of the process parameters. The developed model exhibits good potential for converging towards a robust model able to predict the hardness curve and to generalize it for other dimensions of cylindrical parts.
文摘The carburizing process is the enrichment of the depth of low carbon steels with carbon. It leads to samples with a combination of high surface hardness and high core toughness and to an impact strength that is required for many engineering parts. The material studied is a low carbon steel. The carbon content is little in this type of steel (wC=0.2%). The calculation of case depth is very important for cementation steels that are hardened in the carburizing process. The effective case depth is defined as the perpendicular distance from the surface to a place at which the hardness is HV 550. Nowadays, a great number of studies have been carried out on the simulation of effective case depth, but no studies have been conducted to determine the numerical relation between the total case depth on one hand and the carburizing time and the effective case depth on the other hand. The steel specimens were subjected to graphite powder. Then, they were heat treated at 925 ℃ for about 3, 5, 8 and 12 h, respectively. Then, these parts were quenched in oil. To determine the effective case depth, the microhardness test was performed on the cross-section of specimens. Plotting the case depth vs carburizing time, the required conditions for obtaining the specified case depth were determined. Also, the comparison between the case depths in numerical solution and the actual position in pack carburizing was performed.
文摘In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.
