Effect of screw casing structure on descending of burdens in COREX shaft furnace

COREX shaft furnace（SF）is a typical screw feeder with a storage container coupled with eight screw casings and screws.The structure of screw casing plays an important role in the moving behavior of burdens,stress distribution,abrasive wear of screws,and energy consumption during the operation of SF.Therefore,a three-dimensional semi-cylindrical model of actual size of COREX-3000 SF was established based on discrete element method to investigate the influences of screw casing structure.The results show that the increase in the gap between the outside of screw flight and screw casing is beneficial for the smooth operation of SF,resulting in uniform descending velocity along the radius of SF in the lower part,decreasing the size of recirculation region,and alleviating stress concentration in the screw casing.Moreover,raising the gap appropriately is also beneficial to weaken screw abrasive wear,decrease energy consumption,and then prolong the service life of the screws.However,enlarging the gap also leads to more undesired high temperature reduction gas into the SF from melter gasifier,thereby deteriorating the operation of SF.Thus,an ideal distance exists between the outside of the screw flight and the screw casing,which is suggested to be equal to the average of particle diameter.

Feasibility Study on Welding Structure of the HT-7U Toroidal Field Coil Case

The Toroidal Field (TF) coil case of the HT-7U superconducting tokamak device is made of austenitic stainless steel 316LN and is designed to operate at cryogenic temperature (4 K). 316LN can retain high strength and fracture toughness at 4 K. Feasibility study on technical process of welding has been experimentally considered as a hopeful joint method for suppression of post-welding deformation and reduction of over-heating. Meanwhile the final range of stress intensity and the stress intensity factor (K) for pre-cracks of welding structure have been determined by using J-integral. These related results are optimistic and have shown that there's no problem in strength and fracture toughness at the vicinity of the pre-crack tip. This paper introduces the welding structure of TF coil case in detail.

Structural optimization for multiple structure cases and multiple payload cases with a two-level multipoint approximation method

This paper is to address structural optimization problems where multiple structure cases or multiple payload cases can be considered simultaneously. Both types of optimization problems involve multiple finite element models at each iteration step, which draws high demands in opti- mization methods. Considering the common characteristic for these two types of problems, which is that the design domain keeps the same no matter what the structure cases or payload cases are, both problems can be formulated into the unified expressions. A two-level multipoint approxima- tion （TMA） method is firstly improved with the use of analytical sensitivity analysis for structural mass, and then this improved method is utilized to tackle these two types of problems. Based on the commercial finite element software MSC.Patran/Nastran, an optimization system for multiple structure cases and multiple payload cases is developed. Numerical examples are conducted to verify its feasibility and efficiency, and the necessity for the simultaneous optimizations of multiple structure cases and multiple payload cases are illustrated as well.