The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(...The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.展开更多
The modification effect of La addition on the microstructural characteristics of hypereutectic Al 17%Si alloys was studied. Microstructures were examined using conventional optical microscopy and electron probe X ray ...The modification effect of La addition on the microstructural characteristics of hypereutectic Al 17%Si alloys was studied. Microstructures were examined using conventional optical microscopy and electron probe X ray microanalyzer. The morphology of Si crystal was evaluated by quantitative metallographical analysis. The results indicate that simultaneous modification to both primary and eutectic Si crystals is obtained by the addition of pure rare earth metal La in the hypereutectic Al 17%Si alloys while the optimal effect of La is obtained at a rather large scale. La begins to form intermetallic compound when its concentration exceeds approximately 1%, which appears as dark platelets in etched specimens. Electron probe X ray microanalysis experiment shows that La rich platelet could be represented as Al 1Si 2La 2 consisting of LaSi 2 and some unknown ternary Al x Si y La phase.展开更多
The effects of trace elements Cd and Sn on precipitation process of Al-Si-Cu-Mg cast alloys were investigated in the present research.It is shown that the addition of Cd and Sn not only increases remarkably the aging ...The effects of trace elements Cd and Sn on precipitation process of Al-Si-Cu-Mg cast alloys were investigated in the present research.It is shown that the addition of Cd and Sn not only increases remarkably the aging peak hardness and reduces the time to reach aging peak,but also eliminates the double-aging-peak phenomenon which appears in Al-Si-Cu-Mg alloys.In Al-Si-Cu-Mg alloys the first aging peak corresponds to GP zones(especially GPⅡ) ,and the second one is caused by metastable phases.The obvious time interval of transition from GPⅡ to metastable phases associates with the double-aging-peak phenomenon.The results of DSC and TEM show that Cd/Sn elements suppress the formation of GPⅠzone,stimulate the formation of θ",θ' and θ phases,and then shorten remarkably the temperature intervals of each exothermic peak.Because the transition interval between GPⅡzone and metastable phases is shortened by Cd/Sn in Al-Si-Cu-Mg cast alloys,θ' phase coexists with θ" phase in matrix of ageing peak condition,which causes effective hardening on the alloys,and at the same time,eliminates the double-aging-peak phenomenon.展开更多
The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements,such as iron accumulated from recycled scraps.It is strongly required that coarse plate-like iron compo...The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements,such as iron accumulated from recycled scraps.It is strongly required that coarse plate-like iron compound of β-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots.The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification.Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 oC,the microstructure and tensile properties were evaluated in the thixocast components.Globular primary α-Al is required to fill up a thin cavity in thixocasting,so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets.With ultrasonic melt-treatment in the temperature range of 630 oC to 605 oC,the primary α-Al transforms itself from dendrite into fine globular in morphology.The coarse plate-like β-Al5FeSi compound becomes markedly finer compared with those in non-treated billets.Semisolid soaking up to 583 oC,does not appreciably affect the size of β-Al5FeSi compounds;however,it affects the solid primary α-Al morphology to be more globular,which is convenient for thixocasting.After thixocasting with preheated billets,eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature.The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron,when thixocast with ultrasonically melt-treated billets.However,thixocast Al-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80MPa,compared with 180MPa with ultrasonically melt-treated billets.The elongation is also improved by about a factor of two in thixocastings with ultrasonically melt-treated billets for all iron contents of Al-7mass%Si alloys,for example,the elongation of 11% in thixocast of Al-7mass%Si-0.5mass%Fe alloy with ultrasonically melt-treated billets,5% in that with non-treated billets.展开更多
The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treat...The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treatments was conducted to design an optimized T6 heat treatment process for both Al-10%Si-0.3%Mg-Mn and Al-11%Si-0.6%Mg-Mn alloys. The results demonstrate that no obvious blisters and warpage were observed in these two alloys with solid solution treatment. After the optimal T6 heat treatment of 530°C×3 h + 165°C×6 h, Al-11%Si-0.6%Mg-Mn alloy has better mechanical properties, of which tensile strength, yield strength and elongation reached 377.3 MPa, 307.8 MPa and 9%, respectively. The improvement of mechanical properties can be attributed to the high density of needle-like β″(Mg_5Si_6) precipitation after aging treatment and the fine and spherical eutectic Si particles uniformly distributed in the α-Al matrix.展开更多
微观结构和水花扔制作的高级低共熔体的 Al-Si 合金的机械性质被调查然后这些结果与那些由相比压榨演员组。水花演员组标本被发现有更好的 Si 粒子(~ 5 亩 m ) 与压榨演员组标本(10-25 亩 m ) 相比。水花演员组标本的张力的力量和延伸...微观结构和水花扔制作的高级低共熔体的 Al-Si 合金的机械性质被调查然后这些结果与那些由相比压榨演员组。水花演员组标本被发现有更好的 Si 粒子(~ 5 亩 m ) 与压榨演员组标本(10-25 亩 m ) 相比。水花演员组标本的张力的力量和延伸比那些 squeeze 扔一个也高。水花演员组标本的增加的机械性质主要由于在艾尔矩阵散布的 Si 粒子的更好的尺寸,这被考虑。展开更多
In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in th...In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L) interface and then grow and coagulate during solidification.Some pores can float and escape from the solidifying melt front at a relatively high velocity.At the end of solidification,the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy.This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys.The mechanism of the porosity formation is briefly discussed in this paper.展开更多
The effects of Mg content and cooling rate on the solidification behaviour of Al-7%Si-Mg(mass fraction) casting alloys have been investigated using differential scanning calorimetry, differential thermal analysis an...The effects of Mg content and cooling rate on the solidification behaviour of Al-7%Si-Mg(mass fraction) casting alloys have been investigated using differential scanning calorimetry, differential thermal analysis and microscopy. The Mg contents were selected as respectively 0.00%, 0.35% and 0.70%(mass fraction). DTA curves of Al-7%Si-0.55%Mg(mass fraction) alloy at various cooling rates were accomplished and the alloy melt was cast in different cooling rates. The results indicate that increasing Mg content can lower the liquidus and binary Al-Si eutectic transformation temperatures. Large Fe-rich π-phases (Al8FeMg3Si6) are found in the 0.70% Mg alloys together with some small β-phases (Al5FeSi); in contrast, only β-phases are observed in the 0.35% Mg alloys. The test results of the Al-7%Si-0.55%Mg alloys identify that the liquidus and binary Al-Si eutectic transformation temperatures decrease, and the quantity of ternary Al-Si-Mg2Si eutectic phase decreases as the cooling rate increases.展开更多
The effect of the Mg/Si ratio of Al-2.5Li-1Cu-0.8Mg-0.8Si,Al-2.5Li-1Cu-1.6Mg-0.8Si,and Al-2.5Li-1Cu-2.4Mg-0.8Si alloys on the microstructure evolution and mechanical properties was investigated.The results show that t...The effect of the Mg/Si ratio of Al-2.5Li-1Cu-0.8Mg-0.8Si,Al-2.5Li-1Cu-1.6Mg-0.8Si,and Al-2.5Li-1Cu-2.4Mg-0.8Si alloys on the microstructure evolution and mechanical properties was investigated.The results show that the primary phases and their morphologies in the as-cast alloys are found to vary with the Mg/Si ratio.The improvement of Mg/Si ratio of as-cast alloys promotes the formation of Mg_(2)Si primary phase at the expense of the AlLiSi primary phase.Moreover,a tiny amount of T_(B)-Al_(7.5)Cu_(4)Li phase transforms into S-Al_(2)CuMg phase with the increase of Mg content.In addition,the increase of Mg/Si ratio also causes the Cu-rich intergranular phase distributed along crystal boundary to Si-rich intergranular phase.After ageing treatment,the precipitation sequence as a function of Mg/Si ratio is as follows:δ/δ'+AlLiSi(Mg/Si is~1)→δ/δ'+β'-Mg_(2)Si+AlLiSi(Mg/Si is~2)→δ/δ'+β'-Mg_(2)Si(Mg/Si is~3).A good combination of strength and ductility can be obtained in Al-2.5Li-1Cu-2.4Mg-0.8Si alloy after solution and ageing.The rod-likeβ'-Mg_(2)Si precipitate has a positive influence on the comprehensive mechanical properties of the alloy.展开更多
Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed an...Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed and the effects of the used process factors on these characteristics were analyzed. The results of observations shows that, in thickness, the components possess microstructures accumulating lots of Mg2Si particles and a portion of primary silicon particles in the inner layer, a little MgzSi and primary silicon particles in the outer layer, and without any Mg2Si and primary silicon particle in the middle layer. The results of the analysis indicate that the rotation rate of centrifugal casting, mould temperature, and melt pouring temperature have evidently affected the accumulation of the second phase particles. Also, the higher the centrifugal rotation rate, mould temperature, and melt pouring temperature are, the more evident in the inner layer the degree of accumulation of Mg2Si and primary silicon particles is.展开更多
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
基金financially supported by the Fundamental Research Funds for the Central Universities,China(No.2020CDJDPT001)the Chongqing Natural Science Foundation,China(No.cstc2021jcyj-msxm X0699)。
基金financially supported by the National Natural Science Foundation of China (No. 51605342)the China Postdoctoral Science Foundation (No. 2015M572135)the Open Research Fund Program of Hubei Provincial Key Laboratory of Chemical Equipment Intensification and Intrinsic Safety (No. 2016KA01)
文摘The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.
文摘The modification effect of La addition on the microstructural characteristics of hypereutectic Al 17%Si alloys was studied. Microstructures were examined using conventional optical microscopy and electron probe X ray microanalyzer. The morphology of Si crystal was evaluated by quantitative metallographical analysis. The results indicate that simultaneous modification to both primary and eutectic Si crystals is obtained by the addition of pure rare earth metal La in the hypereutectic Al 17%Si alloys while the optimal effect of La is obtained at a rather large scale. La begins to form intermetallic compound when its concentration exceeds approximately 1%, which appears as dark platelets in etched specimens. Electron probe X ray microanalysis experiment shows that La rich platelet could be represented as Al 1Si 2La 2 consisting of LaSi 2 and some unknown ternary Al x Si y La phase.
文摘The effects of trace elements Cd and Sn on precipitation process of Al-Si-Cu-Mg cast alloys were investigated in the present research.It is shown that the addition of Cd and Sn not only increases remarkably the aging peak hardness and reduces the time to reach aging peak,but also eliminates the double-aging-peak phenomenon which appears in Al-Si-Cu-Mg alloys.In Al-Si-Cu-Mg alloys the first aging peak corresponds to GP zones(especially GPⅡ) ,and the second one is caused by metastable phases.The obvious time interval of transition from GPⅡ to metastable phases associates with the double-aging-peak phenomenon.The results of DSC and TEM show that Cd/Sn elements suppress the formation of GPⅠzone,stimulate the formation of θ",θ' and θ phases,and then shorten remarkably the temperature intervals of each exothermic peak.Because the transition interval between GPⅡzone and metastable phases is shortened by Cd/Sn in Al-Si-Cu-Mg cast alloys,θ' phase coexists with θ" phase in matrix of ageing peak condition,which causes effective hardening on the alloys,and at the same time,eliminates the double-aging-peak phenomenon.
基金financially supported by the Grants-in Aid for Scientific Research from the Ministry of Education,Science,Sports and Culture (No.23560898)
文摘The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements,such as iron accumulated from recycled scraps.It is strongly required that coarse plate-like iron compound of β-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots.The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification.Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 oC,the microstructure and tensile properties were evaluated in the thixocast components.Globular primary α-Al is required to fill up a thin cavity in thixocasting,so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets.With ultrasonic melt-treatment in the temperature range of 630 oC to 605 oC,the primary α-Al transforms itself from dendrite into fine globular in morphology.The coarse plate-like β-Al5FeSi compound becomes markedly finer compared with those in non-treated billets.Semisolid soaking up to 583 oC,does not appreciably affect the size of β-Al5FeSi compounds;however,it affects the solid primary α-Al morphology to be more globular,which is convenient for thixocasting.After thixocasting with preheated billets,eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature.The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron,when thixocast with ultrasonically melt-treated billets.However,thixocast Al-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80MPa,compared with 180MPa with ultrasonically melt-treated billets.The elongation is also improved by about a factor of two in thixocastings with ultrasonically melt-treated billets for all iron contents of Al-7mass%Si alloys,for example,the elongation of 11% in thixocast of Al-7mass%Si-0.5mass%Fe alloy with ultrasonically melt-treated billets,5% in that with non-treated billets.
基金financially supported by the Jiangsu province transformation of scientific and technological achievements program(BA2015041)the Jiangsu key laboratory for advanced metallic materials(BM2007204)
文摘The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treatments was conducted to design an optimized T6 heat treatment process for both Al-10%Si-0.3%Mg-Mn and Al-11%Si-0.6%Mg-Mn alloys. The results demonstrate that no obvious blisters and warpage were observed in these two alloys with solid solution treatment. After the optimal T6 heat treatment of 530°C×3 h + 165°C×6 h, Al-11%Si-0.6%Mg-Mn alloy has better mechanical properties, of which tensile strength, yield strength and elongation reached 377.3 MPa, 307.8 MPa and 9%, respectively. The improvement of mechanical properties can be attributed to the high density of needle-like β″(Mg_5Si_6) precipitation after aging treatment and the fine and spherical eutectic Si particles uniformly distributed in the α-Al matrix.
文摘微观结构和水花扔制作的高级低共熔体的 Al-Si 合金的机械性质被调查然后这些结果与那些由相比压榨演员组。水花演员组标本被发现有更好的 Si 粒子(~ 5 亩 m ) 与压榨演员组标本(10-25 亩 m ) 相比。水花演员组标本的张力的力量和延伸比那些 squeeze 扔一个也高。水花演员组标本的增加的机械性质主要由于在艾尔矩阵散布的 Si 粒子的更好的尺寸,这被考虑。
基金funded by the Natural Science Foundation of China under grant No:50771031GM Research Funding under contract No:GM-RP-07-211
文摘In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L) interface and then grow and coagulate during solidification.Some pores can float and escape from the solidifying melt front at a relatively high velocity.At the end of solidification,the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy.This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys.The mechanism of the porosity formation is briefly discussed in this paper.
基金Project (G2000067202) supported by the National Major Basic Research Program of China
文摘The effects of Mg content and cooling rate on the solidification behaviour of Al-7%Si-Mg(mass fraction) casting alloys have been investigated using differential scanning calorimetry, differential thermal analysis and microscopy. The Mg contents were selected as respectively 0.00%, 0.35% and 0.70%(mass fraction). DTA curves of Al-7%Si-0.55%Mg(mass fraction) alloy at various cooling rates were accomplished and the alloy melt was cast in different cooling rates. The results indicate that increasing Mg content can lower the liquidus and binary Al-Si eutectic transformation temperatures. Large Fe-rich π-phases (Al8FeMg3Si6) are found in the 0.70% Mg alloys together with some small β-phases (Al5FeSi); in contrast, only β-phases are observed in the 0.35% Mg alloys. The test results of the Al-7%Si-0.55%Mg alloys identify that the liquidus and binary Al-Si eutectic transformation temperatures decrease, and the quantity of ternary Al-Si-Mg2Si eutectic phase decreases as the cooling rate increases.
基金financially supported by the National Natural Science Foundation of China(51774105)Touyan Innovation Team Program(XNAUEA5640208420)。
文摘The effect of the Mg/Si ratio of Al-2.5Li-1Cu-0.8Mg-0.8Si,Al-2.5Li-1Cu-1.6Mg-0.8Si,and Al-2.5Li-1Cu-2.4Mg-0.8Si alloys on the microstructure evolution and mechanical properties was investigated.The results show that the primary phases and their morphologies in the as-cast alloys are found to vary with the Mg/Si ratio.The improvement of Mg/Si ratio of as-cast alloys promotes the formation of Mg_(2)Si primary phase at the expense of the AlLiSi primary phase.Moreover,a tiny amount of T_(B)-Al_(7.5)Cu_(4)Li phase transforms into S-Al_(2)CuMg phase with the increase of Mg content.In addition,the increase of Mg/Si ratio also causes the Cu-rich intergranular phase distributed along crystal boundary to Si-rich intergranular phase.After ageing treatment,the precipitation sequence as a function of Mg/Si ratio is as follows:δ/δ'+AlLiSi(Mg/Si is~1)→δ/δ'+β'-Mg_(2)Si+AlLiSi(Mg/Si is~2)→δ/δ'+β'-Mg_(2)Si(Mg/Si is~3).A good combination of strength and ductility can be obtained in Al-2.5Li-1Cu-2.4Mg-0.8Si alloy after solution and ageing.The rod-likeβ'-Mg_(2)Si precipitate has a positive influence on the comprehensive mechanical properties of the alloy.
文摘Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed and the effects of the used process factors on these characteristics were analyzed. The results of observations shows that, in thickness, the components possess microstructures accumulating lots of Mg2Si particles and a portion of primary silicon particles in the inner layer, a little MgzSi and primary silicon particles in the outer layer, and without any Mg2Si and primary silicon particle in the middle layer. The results of the analysis indicate that the rotation rate of centrifugal casting, mould temperature, and melt pouring temperature have evidently affected the accumulation of the second phase particles. Also, the higher the centrifugal rotation rate, mould temperature, and melt pouring temperature are, the more evident in the inner layer the degree of accumulation of Mg2Si and primary silicon particles is.