The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied.The experimental results show that the microstructure and properties of high carbonic-c...The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied.The experimental results show that the microstructure and properties of high carbonic-chromium cast steel are obviously improved after hot deformation,and the best mechanical properties of the cast steel can be obtained under hot deformation ratio of 40 %-50 %,which leads to the morphology change of eutectic carbide and the precipitation of granular carbides.展开更多
Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel st...Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.展开更多
The suitability of carbide-free bainite steel as railway wheel materials was investigated. The low-medium carbon Si-Mn- Mo-V steel was designed to make railway wheels by forging and rolling. The slack quenching with w...The suitability of carbide-free bainite steel as railway wheel materials was investigated. The low-medium carbon Si-Mn- Mo-V steel was designed to make railway wheels by forging and rolling. The slack quenching with water was conducted on the tread of rim section by programmed control to simulate isothermal heat treatment after being austenitized. Microstructures and mechanical properties have been studied. The results indicate that the microstructure of the rim is mainly carbide-free bainite, and the mixed microstructure of bainitic ferrite and granular bainite is observed in web and hub. The mechanical properties are superior to both the standard requirements and the commercial production, such as CL60 plain carbon. The Charpy impact energy is relatively high at room and/or subzero temperatures. The force-displacement curves and fractographies reveal the excellent ability of resistance to crack initiation and propagation.展开更多
The microstructure and mechanical properties of cast inserted dies for automobile covering components were studied. The results show that the as-cast microstructures of cast inserted dies are composed of pearlite, mar...The microstructure and mechanical properties of cast inserted dies for automobile covering components were studied. The results show that the as-cast microstructures of cast inserted dies are composed of pearlite, martensite, bainite, and austenite; and that the annealed microstructure is granular pearlite. The mechanical properties of cast inserted dies approach that of forged inserted dies. The tensile strength is 855 MPa, the elongation is 16%, the impact toughness is 177 J/cm2, and the hardness after annealing and quenching are HRC 19 and HRC 60-62. In addition, the cast inserted dies have good hardenability. The depth of the hardening zone and the hardness after flame quenching satisfy the operating requirements. The cast inserted dies could completely replace the forged inserted dies for making the dies of automobile covering components.展开更多
A new type of Nb-V-Ti microalloyed cast steel was produced. Computer simulation was adopted to optimize the content of alloying elements. The microstructure of the microalloyed steel was analyzed. The fatigue property...A new type of Nb-V-Ti microalloyed cast steel was produced. Computer simulation was adopted to optimize the content of alloying elements. The microstructure of the microalloyed steel was analyzed. The fatigue property, wear and friction properties and rupture toughness of the steel were investigated. The service and operating properties of Nb-V-Ti microalloyed cast steel coupler were also examined. The results show that the steel has excellent comprehensive mechanical properties. The granular bainite structure and precipitation strengthening are the primary strengthening mechanism. The fine grain brings the steel good plasticity and excellent toughness. Various service and operating properties of Nb-V-Ti microalloyed cast steel automatic coupler are excellent.展开更多
The cooling rate of casting has a significant effect on microstructure and mechanical properties of castings.The 9Cr-1.5Mo-1Co cast steel,referred to as CB2,is one of the most promising alloys for various cast compone...The cooling rate of casting has a significant effect on microstructure and mechanical properties of castings.The 9Cr-1.5Mo-1Co cast steel,referred to as CB2,is one of the most promising alloys for various cast components to be used under ultrasupercritical conditions.In this study,HRTEM,SEM,and XRD methods were used for qualitative and quantitative analyses of contents,phases,and sizes of the inclusions and precipitates,as well as microstructure observation of the tempered martensitic steel at different cooling rates.Traditional tensile tests were conducted to characterize the material mechanical properties.Results show that the size of the boron nitride and precipitate,the width of the martensite lath and the content of theδ-ferrite are reduced as the cooling rate increases from 5-8℃·min^-1(CB2-S steel)to 50-60℃·min^-1(CB2-F steel).The precipitates are mainly composed of M23C6 and a small amount of M3C.The average diameters of the M23C6 precipitates in CB2-F and CB2-S are 202 nm and 209 nm,respectively.The inclusions are mainly composed of BN,Al2O3 and MnO2,and the inclusion ratios are 0.1969%for the CB2-F and 0.06556%for CB2-S steel.The average martensite lath widths of CB2-F and CB2-S steels are 289 nm and 301 nm,respectively.Furthermore,the M3C having a diameter of about 150 nm and a thickness of 20 nm is observed in theδ-ferrite of the tempered CB2-S steel.The presence of theδ-ferrite reduces the precipitation strengthening and dislocation density in CB2-S steel.In addition,the lower cooling rate stabilizes theδ-ferrite structure at room temperature.展开更多
In this study, two types of as-cast microstructure produced by strip casting were cold rolled and annealed to investigate the effect of initial microstructure on the textural evolution and magnetic properties of non-o...In this study, two types of as-cast microstructure produced by strip casting were cold rolled and annealed to investigate the effect of initial microstructure on the textural evolution and magnetic properties of non-oriented silicon steel. The results indicated that the cold-rolled sheets of coarse-grained strip with pronounced {100} components exhibited stronger 入 fiber(<100>//ND) and weaker γ fiber(<111>//ND)texture as composed to the fine-grained strip with strong Goss({110}(001)) texture. After annealing, the former was dominated by η fiber(<001>//RD) texture with a peak at {110}<001)orientation, while the latter consisted of strong {111}(112) and relatively weak {110}(001) texture. In addition, a number of precipitates of size ～30-150 nm restricted the grain growth during annealing, resulting in recrystallization of grain size of ～46 μm in the coarse-grained specimen and ～41μm in the fine-grained specimen.Ultimately, higher magnetic induction(～1.72 T) and lower core loss(～4.04 W/kg) were obtained in the final annealed sheets of coarse-grained strip with strong {100} texture.展开更多
The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron ...The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron microscopy （SEM）, X-ray diffraction （XRD）, hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few （Cr, Fe）_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic （Fe, Cr）2B, （Cr, Fe）7 （C, B）a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many （Cr,Fe）_23 （C,B）_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.展开更多
High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machi...High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.展开更多
The development and research of titanium cast alloy and its casting technology, especially its application in aeronautical industry in China are presented. The technology of molding, melting and casting of titanium al...The development and research of titanium cast alloy and its casting technology, especially its application in aeronautical industry in China are presented. The technology of molding, melting and casting of titanium alloy, casting quality control are introduced. The existing problems and development trend in titanium alloy casting technology are also discussed.展开更多
Advanced oxide metallurgy technique was adopted to produce 100-kg Y-bearing 12Cr ferritic/martensitic steel via vacuum induction melting and casting route. Subsequently, nine specimens at top, middle and bottom region...Advanced oxide metallurgy technique was adopted to produce 100-kg Y-bearing 12Cr ferritic/martensitic steel via vacuum induction melting and casting route. Subsequently, nine specimens at top, middle and bottom regions of the sheet were char-acterized to evaluate the homogeneity of chemical composition, microstructure and mechanical properties. The small vibra-tion of hardness (200–220 HBW), ultimate tensile strength (672–678 MPa), yield strength (468–480 MPa), total elongation (26.2%–30.5%) and Charpy energy at room temperature (98–133 J) and at ??40 ℃ (12–40 J) demonstrated that mechanical properties’ homogeneity of Y-bearing steel was acceptable although slight Y segregation and inhomogeneous microstructure occurred at the bottom. Furthermore, the effect of Y content on microstructure characteristics and mechanical properties was explained and the comparison of failure mechanism for the dual-phase steel between tensile test (i.e., quasi-static loading) and Charpy test (i.e., dynamic loading) was discussed in detail.展开更多
基金Item Sponsored by Guiding Program of Science and Technology Research of Hebei Province of China(94122123)
文摘The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied.The experimental results show that the microstructure and properties of high carbonic-chromium cast steel are obviously improved after hot deformation,and the best mechanical properties of the cast steel can be obtained under hot deformation ratio of 40 %-50 %,which leads to the morphology change of eutectic carbide and the precipitation of granular carbides.
文摘Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.
基金This work was financially supported by the Ministry of Railway of Chinathe National High-Tech Research and Development Program of China (863 Program, No. 2003AA331160).
文摘The suitability of carbide-free bainite steel as railway wheel materials was investigated. The low-medium carbon Si-Mn- Mo-V steel was designed to make railway wheels by forging and rolling. The slack quenching with water was conducted on the tread of rim section by programmed control to simulate isothermal heat treatment after being austenitized. Microstructures and mechanical properties have been studied. The results indicate that the microstructure of the rim is mainly carbide-free bainite, and the mixed microstructure of bainitic ferrite and granular bainite is observed in web and hub. The mechanical properties are superior to both the standard requirements and the commercial production, such as CL60 plain carbon. The Charpy impact energy is relatively high at room and/or subzero temperatures. The force-displacement curves and fractographies reveal the excellent ability of resistance to crack initiation and propagation.
文摘The microstructure and mechanical properties of cast inserted dies for automobile covering components were studied. The results show that the as-cast microstructures of cast inserted dies are composed of pearlite, martensite, bainite, and austenite; and that the annealed microstructure is granular pearlite. The mechanical properties of cast inserted dies approach that of forged inserted dies. The tensile strength is 855 MPa, the elongation is 16%, the impact toughness is 177 J/cm2, and the hardness after annealing and quenching are HRC 19 and HRC 60-62. In addition, the cast inserted dies have good hardenability. The depth of the hardening zone and the hardness after flame quenching satisfy the operating requirements. The cast inserted dies could completely replace the forged inserted dies for making the dies of automobile covering components.
文摘A new type of Nb-V-Ti microalloyed cast steel was produced. Computer simulation was adopted to optimize the content of alloying elements. The microstructure of the microalloyed steel was analyzed. The fatigue property, wear and friction properties and rupture toughness of the steel were investigated. The service and operating properties of Nb-V-Ti microalloyed cast steel coupler were also examined. The results show that the steel has excellent comprehensive mechanical properties. The granular bainite structure and precipitation strengthening are the primary strengthening mechanism. The fine grain brings the steel good plasticity and excellent toughness. Various service and operating properties of Nb-V-Ti microalloyed cast steel automatic coupler are excellent.
文摘The cooling rate of casting has a significant effect on microstructure and mechanical properties of castings.The 9Cr-1.5Mo-1Co cast steel,referred to as CB2,is one of the most promising alloys for various cast components to be used under ultrasupercritical conditions.In this study,HRTEM,SEM,and XRD methods were used for qualitative and quantitative analyses of contents,phases,and sizes of the inclusions and precipitates,as well as microstructure observation of the tempered martensitic steel at different cooling rates.Traditional tensile tests were conducted to characterize the material mechanical properties.Results show that the size of the boron nitride and precipitate,the width of the martensite lath and the content of theδ-ferrite are reduced as the cooling rate increases from 5-8℃·min^-1(CB2-S steel)to 50-60℃·min^-1(CB2-F steel).The precipitates are mainly composed of M23C6 and a small amount of M3C.The average diameters of the M23C6 precipitates in CB2-F and CB2-S are 202 nm and 209 nm,respectively.The inclusions are mainly composed of BN,Al2O3 and MnO2,and the inclusion ratios are 0.1969%for the CB2-F and 0.06556%for CB2-S steel.The average martensite lath widths of CB2-F and CB2-S steels are 289 nm and 301 nm,respectively.Furthermore,the M3C having a diameter of about 150 nm and a thickness of 20 nm is observed in theδ-ferrite of the tempered CB2-S steel.The presence of theδ-ferrite reduces the precipitation strengthening and dislocation density in CB2-S steel.In addition,the lower cooling rate stabilizes theδ-ferrite structure at room temperature.
基金support from the National Natural Science Foundation of China(Nos.51674080,51404155 and U1260204)the National Key R&D Program of China(No.2017YFB0304105)
文摘In this study, two types of as-cast microstructure produced by strip casting were cold rolled and annealed to investigate the effect of initial microstructure on the textural evolution and magnetic properties of non-oriented silicon steel. The results indicated that the cold-rolled sheets of coarse-grained strip with pronounced {100} components exhibited stronger 入 fiber(<100>//ND) and weaker γ fiber(<111>//ND)texture as composed to the fine-grained strip with strong Goss({110}(001)) texture. After annealing, the former was dominated by η fiber(<001>//RD) texture with a peak at {110}<001)orientation, while the latter consisted of strong {111}(112) and relatively weak {110}(001) texture. In addition, a number of precipitates of size ～30-150 nm restricted the grain growth during annealing, resulting in recrystallization of grain size of ～46 μm in the coarse-grained specimen and ～41μm in the fine-grained specimen.Ultimately, higher magnetic induction(～1.72 T) and lower core loss(～4.04 W/kg) were obtained in the final annealed sheets of coarse-grained strip with strong {100} texture.
基金Item Sponsored by National Natural Science Foundation of China(51274016)Natural Science Foundation of Beijing of China(2142009)Plan Item of Beijing Education Committee of China(KM201310005003)
文摘The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron microscopy （SEM）, X-ray diffraction （XRD）, hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few （Cr, Fe）_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic （Fe, Cr）2B, （Cr, Fe）7 （C, B）a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many （Cr,Fe）_23 （C,B）_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.
文摘High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.
基金The paper is support by Foundation Key Project of Yunnan:The Study on inoculated theory and reliability of low carbonductile iron, NO. 1999E0004Z
文摘The development and research of titanium cast alloy and its casting technology, especially its application in aeronautical industry in China are presented. The technology of molding, melting and casting of titanium alloy, casting quality control are introduced. The existing problems and development trend in titanium alloy casting technology are also discussed.
基金This work was supported by the National Key Research and Development Program of China(2017YFB0702400).
文摘Advanced oxide metallurgy technique was adopted to produce 100-kg Y-bearing 12Cr ferritic/martensitic steel via vacuum induction melting and casting route. Subsequently, nine specimens at top, middle and bottom regions of the sheet were char-acterized to evaluate the homogeneity of chemical composition, microstructure and mechanical properties. The small vibra-tion of hardness (200–220 HBW), ultimate tensile strength (672–678 MPa), yield strength (468–480 MPa), total elongation (26.2%–30.5%) and Charpy energy at room temperature (98–133 J) and at ??40 ℃ (12–40 J) demonstrated that mechanical properties’ homogeneity of Y-bearing steel was acceptable although slight Y segregation and inhomogeneous microstructure occurred at the bottom. Furthermore, the effect of Y content on microstructure characteristics and mechanical properties was explained and the comparison of failure mechanism for the dual-phase steel between tensile test (i.e., quasi-static loading) and Charpy test (i.e., dynamic loading) was discussed in detail.
