Bainite microstructures have become increasingly attractive for the development of advanced high-strength steel owing to their balanced strength-plasticity properties.In this study, the final microstructure and mechan...Bainite microstructures have become increasingly attractive for the development of advanced high-strength steel owing to their balanced strength-plasticity properties.In this study, the final microstructure and mechanical properties of a quenching and partitioning(QP) steel sample after two distinct QP processes were analyzed.The results reveal that martensite transformation after quenching resulted in a lathed morphology with higher yield strength and hole expansion ratio.In contrast, bainite transformation after quenching resulted in the formation of a blocky microstructure composed of bainitic ferrite retained austenite and nanoscale precipitates during the subsequent phase transformation at a higher temperature.This kind of final microstructure is beneficial to the elongation of QP steel but detrimental to the hole expansion ratio.展开更多
Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short ti...Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.展开更多
Optical microscope, stereomicroscope, scanning electronic microscope （SEM） and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical p...Optical microscope, stereomicroscope, scanning electronic microscope （SEM） and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical properties of the H13 mandrel steel. The results indicate that following an increase in the quenching ,the degree of alloying is enhanced due to the carbides dissolving gradually in austenite, which improves the hardenability of the specimens, as well as their room and high-temperature strength. At the same time, the fracture toughness increases due to the increment of the martensite number and the interparticle distance of impact toughness. Optimal performance Consequently,the service life of the H13 the carbides. However, extremely coarse grain and martensite can decrease the can be obtained after quenching at 1 060℃ and double tempering at 620℃mandrel steel is extended significantly.展开更多
Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses...Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses in object. It also provides theoretical basis for optimizing and controlling the course of laser quenching technology. In this paper, the difference between finite element method and finite differential method, which are two methods to calculate the laser quenching temperature field and calculation precision are studied. The unstable temperature field is solved and the configure and time are discretizcd simultaneously. About time discrete, two kinds of differential pattern are discussed. Compared the calculation results with measurement values, it shows that the differential method adopting in the paper is feasible and the calculation precision and calculation velocity can be increased to use variable step-size about time. Also, the result testifies that different calculation methods can be employed in case of variable application situation and calculation precision.展开更多
The critical points and time-temperature-transformation(TTT)curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentall...The critical points and time-temperature-transformation(TTT)curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study.The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel(HSS)roll has been investigated using scanning electron microscopy(SEM), light optical microscopy(LOM)and X-ray diffraction(XRD)as well as using tensile,impact,and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution.The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃.The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃to 1,040℃. However,the tensile strength and impact toughness have no significant change when the quenching temperature exceeds 1,040℃.The HSS roll quenched at 1,040℃exhibits excellent comprehensive mechanical properties.展开更多
This study aims to investigate the effect of the 1-step quenching and partitioning （Q＆P） process on the microstructure and the resulting Vicker＇ s hardness of 0.3C-1.5Si-1.5Mn steel by using in-situ dilatometry ,o...This study aims to investigate the effect of the 1-step quenching and partitioning （Q＆P） process on the microstructure and the resulting Vicker＇ s hardness of 0.3C-1.5Si-1.5Mn steel by using in-situ dilatometry ,optical microscopy （ OM ）, scanning electron microscopy （ SEM ）, X-ray diffractometry （ XRD ）, and Vicker ＇ s hardness measurement. Systematic analyses indicate that the microstructure of the specimens quenched and partitioned at 150℃ ,200 ℃ ,250℃ ,and 300℃ mainly comprises lath martensite and retained austenite. The dilatometry curve of the specimen partitioned at 150℃ is presumably ascribed to the formation of isothermal martensite. In the early stages of partitioning at 200℃,the nearly unchanged dilatation curve is closely related to the synergistic effect of isothermal martensite formation and transitional epsilon carbide precipitation. In the later stages of partitioning at 200 ℃ ,the slight increase in the dilatation curve is due to the continuous isothermal martensite formation. With further increase in partitioning temperature to 250℃, the dilatation increases gradually up to 3600 s, which is related to carbon partitioning and lower bainite formation. Partitioning at a higher temperature of 300 ℃ causes a rapid increase in the dilatation curve during the initial stages, which subsequently levels off upon prolonging the partitioning time. This is mainly attributed to the rapid diffusion of carbon from athermal martensite to retained austenite and continuous formation of lower bainite.展开更多
In the H2SO4 medium and in the presence of dodecylbenzene sulfonic acid sodiumsalt (DBS), dimethyl yellow (R) could emit strong and stable solid substrate room temperature phosphorescence (RTP) on filter paper. And Na...In the H2SO4 medium and in the presence of dodecylbenzene sulfonic acid sodiumsalt (DBS), dimethyl yellow (R) could emit strong and stable solid substrate room temperature phosphorescence (RTP) on filter paper. And NaIO4 could oxidize R to cause the RTP quenching. Arsenic(V) could catalyze the reaction of NaIO4 oxidizing R, which caused the RTP sharply quenching. The reducing value of phosphorescence intensity (ΔIp) for the system with DBS is 3.3 times higher than that without DBS. Moreover, the ΔIp is proportional to the concentration of As(V). Based on the facts above, a new RTP quenching method for the determination of trace As(V) has been established.展开更多
Temperature-time curves were measured for the air cooling and laminar cooling of a steel plate.Convective heat transfer coefficients of steel plate and air as well as steel plate and laminar cooling water were compute...Temperature-time curves were measured for the air cooling and laminar cooling of a steel plate.Convective heat transfer coefficients of steel plate and air as well as steel plate and laminar cooling water were computed inversely. Therefore,the temperature field in the single-face quenching process of a steel pipe was simulated using ABAQUS finite element softw are,and the relationships betw een the temperatures and quenching time at different positions of the steel pipe were obtained. In addition,the relationships betw een the cooling rates and quenching time,as w ell as betw een cooling rates and temperatures,were obtained. The simulation quickly produced accurate results,and it can be used to optimize the quenching process. In addition,the results provide a basis for rationally designing the composition of a single-face quenching steel pipe.展开更多
The correlation between the internal friction behaviour of Zr55 Al10 Ni5 Cu30 BMG samples and their quenching temperatures was investigated. It was found that, below the glass transition temperature, the activation en...The correlation between the internal friction behaviour of Zr55 Al10 Ni5 Cu30 BMG samples and their quenching temperatures was investigated. It was found that, below the glass transition temperature, the activation energy decreased with increasing quenching temperature, but in the surpercooled liquid region the activation energy tended to be enhanced with a further increase in the quenching temperature. Besides, there were both anelastic and viscoelastic relaxation for the amorphous alloys. The anelastic behaviour would change into viscoelastic relaxation easily for the samples prepared at higher temperature.展开更多
By means of the microstructure observation and creep properties measurement, an investigation has been made into the influence of the salt quenching temperatures on the microstructure and creep property of FGH95 super...By means of the microstructure observation and creep properties measurement, an investigation has been made into the influence of the salt quenching temperatures on the microstructure and creep property of FGH95 superalloy. The results shown that, after full heat treatment, a high volume of g￠ phase and some granular carbide dispersedly precipitate in the matrix. Thereinto, as the molten salt temperature decreases from 650℃to520℃, the size of fine g￠ phase in the alloy decrease gradually and the amount of carbides increase in the alloy. And the alloy quenched in molten salt at520℃possesses better creep resistance due to the fact that there are more granular carbides precipitating in the alloy to enhance the grain strength. During creep, the deformation features of the alloy are that the configurations of stacking fault and slipping dislocations are activated in the alloy.展开更多
文摘Bainite microstructures have become increasingly attractive for the development of advanced high-strength steel owing to their balanced strength-plasticity properties.In this study, the final microstructure and mechanical properties of a quenching and partitioning(QP) steel sample after two distinct QP processes were analyzed.The results reveal that martensite transformation after quenching resulted in a lathed morphology with higher yield strength and hole expansion ratio.In contrast, bainite transformation after quenching resulted in the formation of a blocky microstructure composed of bainitic ferrite retained austenite and nanoscale precipitates during the subsequent phase transformation at a higher temperature.This kind of final microstructure is beneficial to the elongation of QP steel but detrimental to the hole expansion ratio.
文摘Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.
文摘Optical microscope, stereomicroscope, scanning electronic microscope （SEM） and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical properties of the H13 mandrel steel. The results indicate that following an increase in the quenching ,the degree of alloying is enhanced due to the carbides dissolving gradually in austenite, which improves the hardenability of the specimens, as well as their room and high-temperature strength. At the same time, the fracture toughness increases due to the increment of the martensite number and the interparticle distance of impact toughness. Optimal performance Consequently,the service life of the H13 the carbides. However, extremely coarse grain and martensite can decrease the can be obtained after quenching at 1 060℃ and double tempering at 620℃mandrel steel is extended significantly.
文摘Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses in object. It also provides theoretical basis for optimizing and controlling the course of laser quenching technology. In this paper, the difference between finite element method and finite differential method, which are two methods to calculate the laser quenching temperature field and calculation precision are studied. The unstable temperature field is solved and the configure and time are discretizcd simultaneously. About time discrete, two kinds of differential pattern are discussed. Compared the calculation results with measurement values, it shows that the differential method adopting in the paper is feasible and the calculation precision and calculation velocity can be increased to use variable step-size about time. Also, the result testifies that different calculation methods can be employed in case of variable application situation and calculation precision.
基金supported by the innovation fund of small and medium-sized enterprise of Science&Technology Ministry of China under grant(07C26215110842).
文摘The critical points and time-temperature-transformation(TTT)curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study.The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel(HSS)roll has been investigated using scanning electron microscopy(SEM), light optical microscopy(LOM)and X-ray diffraction(XRD)as well as using tensile,impact,and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution.The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃.The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃to 1,040℃. However,the tensile strength and impact toughness have no significant change when the quenching temperature exceeds 1,040℃.The HSS roll quenched at 1,040℃exhibits excellent comprehensive mechanical properties.
文摘This study aims to investigate the effect of the 1-step quenching and partitioning （Q＆P） process on the microstructure and the resulting Vicker＇ s hardness of 0.3C-1.5Si-1.5Mn steel by using in-situ dilatometry ,optical microscopy （ OM ）, scanning electron microscopy （ SEM ）, X-ray diffractometry （ XRD ）, and Vicker ＇ s hardness measurement. Systematic analyses indicate that the microstructure of the specimens quenched and partitioned at 150℃ ,200 ℃ ,250℃ ,and 300℃ mainly comprises lath martensite and retained austenite. The dilatometry curve of the specimen partitioned at 150℃ is presumably ascribed to the formation of isothermal martensite. In the early stages of partitioning at 200℃,the nearly unchanged dilatation curve is closely related to the synergistic effect of isothermal martensite formation and transitional epsilon carbide precipitation. In the later stages of partitioning at 200 ℃ ,the slight increase in the dilatation curve is due to the continuous isothermal martensite formation. With further increase in partitioning temperature to 250℃, the dilatation increases gradually up to 3600 s, which is related to carbon partitioning and lower bainite formation. Partitioning at a higher temperature of 300 ℃ causes a rapid increase in the dilatation curve during the initial stages, which subsequently levels off upon prolonging the partitioning time. This is mainly attributed to the rapid diffusion of carbon from athermal martensite to retained austenite and continuous formation of lower bainite.
文摘In the H2SO4 medium and in the presence of dodecylbenzene sulfonic acid sodiumsalt (DBS), dimethyl yellow (R) could emit strong and stable solid substrate room temperature phosphorescence (RTP) on filter paper. And NaIO4 could oxidize R to cause the RTP quenching. Arsenic(V) could catalyze the reaction of NaIO4 oxidizing R, which caused the RTP sharply quenching. The reducing value of phosphorescence intensity (ΔIp) for the system with DBS is 3.3 times higher than that without DBS. Moreover, the ΔIp is proportional to the concentration of As(V). Based on the facts above, a new RTP quenching method for the determination of trace As(V) has been established.
文摘Temperature-time curves were measured for the air cooling and laminar cooling of a steel plate.Convective heat transfer coefficients of steel plate and air as well as steel plate and laminar cooling water were computed inversely. Therefore,the temperature field in the single-face quenching process of a steel pipe was simulated using ABAQUS finite element softw are,and the relationships betw een the temperatures and quenching time at different positions of the steel pipe were obtained. In addition,the relationships betw een the cooling rates and quenching time,as w ell as betw een cooling rates and temperatures,were obtained. The simulation quickly produced accurate results,and it can be used to optimize the quenching process. In addition,the results provide a basis for rationally designing the composition of a single-face quenching steel pipe.
基金Funded by the National Natural Science Foundation of China(No.50971053)the National Natural Science Foundation of Jiangsu Province(No.BK20160279)
文摘The correlation between the internal friction behaviour of Zr55 Al10 Ni5 Cu30 BMG samples and their quenching temperatures was investigated. It was found that, below the glass transition temperature, the activation energy decreased with increasing quenching temperature, but in the surpercooled liquid region the activation energy tended to be enhanced with a further increase in the quenching temperature. Besides, there were both anelastic and viscoelastic relaxation for the amorphous alloys. The anelastic behaviour would change into viscoelastic relaxation easily for the samples prepared at higher temperature.
文摘By means of the microstructure observation and creep properties measurement, an investigation has been made into the influence of the salt quenching temperatures on the microstructure and creep property of FGH95 superalloy. The results shown that, after full heat treatment, a high volume of g￠ phase and some granular carbide dispersedly precipitate in the matrix. Thereinto, as the molten salt temperature decreases from 650℃to520℃, the size of fine g￠ phase in the alloy decrease gradually and the amount of carbides increase in the alloy. And the alloy quenched in molten salt at520℃possesses better creep resistance due to the fact that there are more granular carbides precipitating in the alloy to enhance the grain strength. During creep, the deformation features of the alloy are that the configurations of stacking fault and slipping dislocations are activated in the alloy.
