The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catal...The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catalytic distillation process,the classical ethyl acetate reactive distillation system was utilized,and a supported catalytic packing(SCP)was prepared in comparison with the conventional tea-bag catalytic packing(TBP).Laboratory scale experiments showed that the ethyl acetate conversion of the SCP was superior to the TBP at a low catalyst loading.The effects of reaction kinetics,mass transfer performance and actual catalytic efficiency of the packings on this process were regarded as reasons and studied by combining the experiments and numerical simulation.Results suggested that the relatively immediate“in-situ separation”caused by the rapid reaction kinetics and better mass transfer performance of SCP may be a main reason for the difference of the conversion.展开更多
Liquid phase synthesis of one of the important fuel oxygenate, ethyl tert-butyl ether （ETBE）, from etha-nol and tert-butyl alcohol （TBA） has been studied in catalytic distillation column （CDC） using ion exchange...Liquid phase synthesis of one of the important fuel oxygenate, ethyl tert-butyl ether （ETBE）, from etha-nol and tert-butyl alcohol （TBA） has been studied in catalytic distillation column （CDC） using ion exchange resin catalyst CT-145H. A packed CDC of 1.2 m height and 50 mm diameter with indigenously developed reactive sec-tion packing was used to generate experimental data. Effect of different key variables on product purity in distillate, was investigated to find the optimum operating conditions for ETBE synthesis. The optimum conditions for 0.2 kg·s-1 of ethanol feed were found：reboiler duty of 375 W, molar feed ratio of 1︰1.3 of reactants, and reflux ratio of 7. Concentration profiles for each component along each column section at optimum conditions were also drawn. Neither output nor input multiplicity was observed at experimental conditions.展开更多
A detailed investigation of a thermodynamic process in a structured packing distillation column is of great impor- tance in prediction of process efficiency. In order to keep the simplicity of an equilibrium stage mod...A detailed investigation of a thermodynamic process in a structured packing distillation column is of great impor- tance in prediction of process efficiency. In order to keep the simplicity of an equilibrium stage model and the accu- racy of a non-equilibrium stage model, a hybrid model is developed to predict the structured packing column in cryogenic air separation. A general solution process for the equilibrium stage model is developed to solve the set of equations of the hybrid model, in which a separation efficiency function is introduced to obtain the resulting tri-diagonal matrix and its solution by the Thomas algorithm. As an example, the algorithm is applied to analyze an upper column of a cryogenic air separation plant with the capacity of 17000 m3·h-1. Rigorous simulations are conducted using Aspen RATEFRAC module to validate the approach. The temperature and composition distributions are in a good agreement with the two methods. The effects of inlet/outlet position and flow rate on the temperature and composition distributions in the column are analyzed. The results demonstrate that the hybrid model and the solution algorithms are effective in analvzin~ the distillation process for a a cryogenic structured packing column.展开更多
Both distillation performance and hydrodynamic study for backmixing by tracer technique were carried out in a high-pressure packed column with 0.15 m inner diameter over a wide range of operating conditions. Isobutane...Both distillation performance and hydrodynamic study for backmixing by tracer technique were carried out in a high-pressure packed column with 0.15 m inner diameter over a wide range of operating conditions. Isobutane and n-pentane are employed as test mixture in the distillation experiment and air/water is used for the hydrodynamic study. The column is installed with Mellapak 350Y structured packing and the total packing height is 2.0 m. With the increasing operating pressure, the separation efficiency increases slightly while the F-factor corresponding to the maximum efficiency at each pressure is descending. It is noted that, at all operating pressures, with the increase of F-factor, the packing efficiency is slightly higher up to the flooding point. The application of SRP model to high-pressure distillation gives much lower values of HTUOG than those obtained experimentally. An additional term, the height of mixing unit, is introduced to correct the SRP model and improve its accuracy at high pressure. From the tracer experiments, the height of mixing unit for gas phase was found to be larger than that for the liquid phase. From this viewpoint, it is believed that the gas phase backmixing gives more unfavorable influence on the separation efficiency in comparison with liquid phase.展开更多
The separation efficiency of a representative sheet metal structured packing (Mellapak 350Y) in experimental columns (0.15?m i.d.) is presented at high-pressure and total reflux distillation conditions. N -butane and ...The separation efficiency of a representative sheet metal structured packing (Mellapak 350Y) in experimental columns (0.15?m i.d.) is presented at high-pressure and total reflux distillation conditions. N -butane and n -pentane is used as the testing system.Pressures span the range of 0.7-1.9?MPa.With the increase of F -factor,the HETP values decrease slightly in the loading area at all test pressure but increase before flooding point.By comparing the experiment data with the predictions of SRP model,it is found that SRP model performance deteriorates at a high pressure.展开更多
基金support provided by National Natural Science Foundation of China(21978243).
文摘The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catalytic distillation process,the classical ethyl acetate reactive distillation system was utilized,and a supported catalytic packing(SCP)was prepared in comparison with the conventional tea-bag catalytic packing(TBP).Laboratory scale experiments showed that the ethyl acetate conversion of the SCP was superior to the TBP at a low catalyst loading.The effects of reaction kinetics,mass transfer performance and actual catalytic efficiency of the packings on this process were regarded as reasons and studied by combining the experiments and numerical simulation.Results suggested that the relatively immediate“in-situ separation”caused by the rapid reaction kinetics and better mass transfer performance of SCP may be a main reason for the difference of the conversion.
基金Part of this paper was included in the proceedings of World Congress on Engineering and Computer Science,San Francisco,USA,22-24 October,2008,pp.79-84(ISBN 978-988-98671-0-2)The first author is grateful to Higher Education Commission of Pakistan for funding this research under indigenous scheme
文摘Liquid phase synthesis of one of the important fuel oxygenate, ethyl tert-butyl ether （ETBE）, from etha-nol and tert-butyl alcohol （TBA） has been studied in catalytic distillation column （CDC） using ion exchange resin catalyst CT-145H. A packed CDC of 1.2 m height and 50 mm diameter with indigenously developed reactive sec-tion packing was used to generate experimental data. Effect of different key variables on product purity in distillate, was investigated to find the optimum operating conditions for ETBE synthesis. The optimum conditions for 0.2 kg·s-1 of ethanol feed were found：reboiler duty of 375 W, molar feed ratio of 1︰1.3 of reactants, and reflux ratio of 7. Concentration profiles for each component along each column section at optimum conditions were also drawn. Neither output nor input multiplicity was observed at experimental conditions.
基金Supported by the Major State Basic Research Development Program of China(2011CB706501)the National Natural Science Foundation of China(51276157)
文摘A detailed investigation of a thermodynamic process in a structured packing distillation column is of great impor- tance in prediction of process efficiency. In order to keep the simplicity of an equilibrium stage model and the accu- racy of a non-equilibrium stage model, a hybrid model is developed to predict the structured packing column in cryogenic air separation. A general solution process for the equilibrium stage model is developed to solve the set of equations of the hybrid model, in which a separation efficiency function is introduced to obtain the resulting tri-diagonal matrix and its solution by the Thomas algorithm. As an example, the algorithm is applied to analyze an upper column of a cryogenic air separation plant with the capacity of 17000 m3·h-1. Rigorous simulations are conducted using Aspen RATEFRAC module to validate the approach. The temperature and composition distributions are in a good agreement with the two methods. The effects of inlet/outlet position and flow rate on the temperature and composition distributions in the column are analyzed. The results demonstrate that the hybrid model and the solution algorithms are effective in analvzin~ the distillation process for a a cryogenic structured packing column.
基金the National Natural Science Foundation of China (No. 20136010).
文摘Both distillation performance and hydrodynamic study for backmixing by tracer technique were carried out in a high-pressure packed column with 0.15 m inner diameter over a wide range of operating conditions. Isobutane and n-pentane are employed as test mixture in the distillation experiment and air/water is used for the hydrodynamic study. The column is installed with Mellapak 350Y structured packing and the total packing height is 2.0 m. With the increasing operating pressure, the separation efficiency increases slightly while the F-factor corresponding to the maximum efficiency at each pressure is descending. It is noted that, at all operating pressures, with the increase of F-factor, the packing efficiency is slightly higher up to the flooding point. The application of SRP model to high-pressure distillation gives much lower values of HTUOG than those obtained experimentally. An additional term, the height of mixing unit, is introduced to correct the SRP model and improve its accuracy at high pressure. From the tracer experiments, the height of mixing unit for gas phase was found to be larger than that for the liquid phase. From this viewpoint, it is believed that the gas phase backmixing gives more unfavorable influence on the separation efficiency in comparison with liquid phase.
文摘The separation efficiency of a representative sheet metal structured packing (Mellapak 350Y) in experimental columns (0.15?m i.d.) is presented at high-pressure and total reflux distillation conditions. N -butane and n -pentane is used as the testing system.Pressures span the range of 0.7-1.9?MPa.With the increase of F -factor,the HETP values decrease slightly in the loading area at all test pressure but increase before flooding point.By comparing the experiment data with the predictions of SRP model,it is found that SRP model performance deteriorates at a high pressure.
