Investigation of hydroxyl-terminated polybutadiene propellant breaking characteristics and mechanism impacted by submerged cavitation water jet

A submerged cavitation water jet(SCWJ)is an effective method to recycle solid propellant from obsolete solid engines by the breaking method.Solid propellant's breaking modes and mechanical process under SCWJ impact are unclear.This study aims to understand those impact breaking mechanisms.The hydroxyl-terminated polybutadiene(HTPB)propellant was chosen as the research material,and a self-designed test system was used to conduct impact tests at four different working pressures.The high-speed camera characterized crack propagation,and the DIC method calculated strain change during the impact process.Besides,micro and macro fracture morphologies were characterized by scanning electron microscope(SEM)and computed tomography(CT)scanning.The results reveal that the compressive strain concentration region locates right below the nozzle,and the shear strain region distributes symmetrically with the jet axis,which increases to 4% at first 16th ms,the compressive strain rises to 2% and 6% in the axial and transverse direction,respectively.The two tensile cracks formed first at the compression strain concentrate region,and there generate many shear cracks around the tensile cracks,and those shear cracks that develop and aggregate cause the cracks to become wider and cut through the tensile cracks,forming the tensile-shear cracks and the impact parts eventually fail.The HTPB propellant forms a breaking hole shaped conical after impact 10 s.The mass loss increases by 17 times at maximum,with the working pressure increasing by three times.Meanwhile,the damage value of the breaking hole remaining on the surface increases by 7.8 times while 2.9 times in the depth of the breaking hole.The breaking efficiency is closely affected by working pressures.The failure modes of HTPB impacted by SCWJ are classified as tensile crack-dominated and tensile-shear crack-dominated damage mechanisms.

Research on Cavitation Characteristics and Influencing Factors of Herringbone Gear Pump

Cavitation is a common issue in pumps,causing a decrease in pump head,a fall in volumetric efficiency,and an intensification of outlet flow pulsation.It is one of the main hazards that affect the regular operation of the pump.Research on pump cavitation mainly focuses on mixed flow pumps,jet pumps,external spur gear pumps,etc.However,there are few cavitation studies on external herringbone gear pumps.In addition,pumps with different working principles significantly differ in the flow and complexity of the internal flow field.Therefore,it is urgent to study the cavitation characteristics of external herringbone gear pumps.Compared with experimentalmethods,visual research and cavitation area identification are achieved through computation fluid dynamic(CFD),and changing the boundary conditions and shape of the gear rotor is easier.The simulation yields a head error of only 0.003%under different grid numbers,and the deviation between experimental and simulation results is less than 5%.The study revealed that cavitation causes flow pulsation at the outlet,and the cavitation serious area is mainly distributed in the meshing gap and meshing area.Cavitation can be inhibited by reducing the speed,increasing the inlet pressure,and changing the helix angle can be achieved.For example,when the inlet pressure is 5 bar,the maximumgas volume fraction in themeshing area is less than 50%.These results provide a reference for optimizing the design and finding the optimal design parameters to reduce or eliminate cavitation.

Experimental and Numerical Evaluation of the Cavitation Performances of Self-Excited Oscillating Jets

Self-excited oscillating jets(SOJ)are used in several practical applications.Their performances are significantly affected by structural parameters and the target distance.In this study,a geometric model of the SOJ nozzle accounting for multiple structural parameters is introduced,then the related cavitation performances and the optimal target distance are investigated using a Large-Eddy Simulation(LES)approach.Results are also provided about an experiment,which was conducted to validate the simulation results.By analyzing the evolution of the vapor volume fraction at the nozzle outlet,a discussion is presented about the effect of the aforementioned structural parameters on the cavitation performances and the target distance.It is shown that the distribution of cavitation clouds at the outlet of the SOJ nozzle displays a non-monotonic trend(first increasing,then decreasing).Under working conditions with an inlet pressure of 4 MPa,a SOJ nozzle outlet/inlet diameter ratio(D_(1)/D_(2))of 1.2,and a chamber diameter ratio(D/L)close to 1.8,the nozzle outlet cavitation performance attains a maximum.The optimal structural parameters correspond to the optimal target distance,which is near 50 mm.The experiments have revealed that the SOJ nozzle with the above parameters displays a good cavitation erosion effect at the target distance of 50 mm,in satisfactory agreement with the numerical simulation results.

Numerical Investigation of the Angle of Attack Effect on Cloud Cavitation Flow around a Clark-Y Hydrofoil

Cavitation is a prevalent phenomenon within the domain of ship and ocean engineering,predominantly occurring in the tail flow fields of high-speed rotating propellers and on the surfaces of high-speed underwater vehicles.The re-entrant jet and compression wave resulting from the collapse of cavity vapour are pivotal factors contributing to cavity instability.Concurrently,these phenomena significantly modulate the evolution of cavitation flow.In this paper,numerical investigations into cloud cavitation over a Clark-Y hydrofoil were conducted,utilizing the Large Eddy Simulation(LES)turbulence model and the Volume of Fluid(VOF)method within the OpenFOAM framework.Comparative analysis of results obtained at different angles of attack is undertaken.A discernible augmentation in cavity thickness is observed concomitant with the escalation in attack angle,alongside a progressive intensification in pressure at the leading edge of the hydrofoil,contributing to the suction force.These results can serve as a fundamental point of reference for gaining a deeper comprehension of cloud cavitation dynamics.

New proposals for coupling cavitation models with laminar/turbulent transition models:application to a cavitation sheet over a NACA 16012

Since 1970s,several experimental works revealed that the cavitation sheet inception does not occur at the minimum pressure location but further downstream at the location of a laminar/turbulent transition.Most of the cavitation models use the saturation vapour pressure as a threshold to initiate the production of vapour and therefore,are not able to capture such flows.In this paper,three modifications of the Schnerr and Sauer cavitation model are proposed and coupled with an algebraic laminar/turbulent transition model.Application to a NACA 16012 profile shows the ability of the modifications to move the cavitation inception at the right location compared with the experiment.One of them,based on the multiplication of the evaporation term by the square of the turbulent intensity seems promising.

Hydrodynamic Cavitation Enhanced SR-Aops Degradation of Organic Pollutants in Water:A Review

SR-AOP(sulfate radical advanced oxidation process)is a novel water treatment method able to eliminate refractory organic pollutants.Hydrodynamic cavitation(HC)is a novel green technology,that can effectively produce strong oxidizing sulfate radicals.This paper presents a comprehensive review of the research advancements in these fields and a critical discussion of the principal factors influencing HC-enhanced SR-AOP and the mechanisms of synergistic degradation.Furthermore,some insights into the industrial application of HC/PS are also provided.Current research shows that this technology is feasible at the laboratory stage,but its application on larger scales requires further understanding and exploration.In this review,some attention is also paid to the design of the hydrodynamic cavitation reactor and the related operating parameters.

Behaviors of cavitation bubbles driven by high-intensity ultrasound

In a multi-bubble system, the bubble behavior is modulated by the primary acoustic field and the secondary acoustic field. To explore the translational motion of bubbles in cavitation liquids containing high-concentration cavitation nuclei,evolutions of bubbles are recorded by a high-speed camera, and translational trajectories of several representative bubbles are traced. It is found that translational motion of bubbles is always accompanied by the fragmentation and coalescence of bubbles, and for bubbles smaller than 10 μm, the possibility of bubble coalescence is enhanced when the spacing of bubbles is less than 30 μm. The measured signals and their spectra show the presence of strong negative pressure, broadband noise,and various harmonics, which implies that multiple interactions of bubbles appear in the region of high-intensity cavitation.Due to the strong coupling effect, the interaction between bubbles is random. A simplified triple-bubble model is developed to explore the interaction patterns of bubbles affected by the surrounding bubbles. Patterns of bubble interaction, such as attraction, repulsion, stable spacing, and rebound of bubbles, can be predicted by the theoretical analysis, and the obtained results are in good agreement with experimental observations. Mass exchange between the liquid and bubbles as well as absorption in the cavitation nuclei also plays an important role in multi-bubble cavitation, which may account for the weakening of the radial oscillations of bubbles.

Morphological analysis for thermodynamics of cavitation collapse near fractal solid wall

A fractal geometric boundary with natural wall features is introduced into a hybrid lattice-Boltzmann-method(LBM)multiphase model. The physical model of cavitation bubble collapse near the irregular geometric wall is established to study the thermodynamic characteristics of the bubble collapse. Due to the lack of periodicity, symmetry, spatial uniformity and obvious correlation in the LBM simulation of the bubble collapse near the fractal wall, the morphological analysis based on Minkowski functional is introduced into the thermodynamic investigation of cavitation bubble so as to analyze and obtain the effective information. The results show that the Minkowski functional method can employed to study the temperature information in complex physical fields hierarchically and quantitatively. The high/low temperature region of the cavitation flow is explored, and thermal effect between irregular and fractal geometric wall and cavitation bubble can be revealed. It illustrates that LBM and morphological analysis complement each other, and morphological analysis can also be used as an optional and potential tool in research field of complex multiphase flows.

Investigation of Cavitation in NaCl Solutions in a Sonochemical Reactor Using the Foil Test Method

Ultrasonic baths and sonochemical reactors are widely used in industrial applications dealing with surface cleaningand chemical synthesis. The processes of erosion, cleaning and structuring of the surface can be typically controlledby changing relevant influential parameters. In particular, in this work, we experimentally investigate theeffect of NaCl concentration (0–5.5 mol/L) on the erosion of an aluminum foil under ultrasonic exposure at afrequency of 28 kHz. Special attention is paid to the determination of cavitation zones and their visualizationusing heat maps. It is found that at low NaCl concentration (0.3 mol/L), the foil destruction rate is higher thanin distilled water. At higher concentrations of salt, cavitation takes place mainly in the upper part of the container.

Jet Characteristics and Optimization of a Cavitation Nozzle for Hydraulic Fracturing Applications

Hydraulic jetting is a form of fracturing that involves using a high-pressure jet of water to create fractures in the reservoir rock with a nozzle serving as the central component of the hydraulic sandblasting perforation tool.In this study,the flow behavior of the nozzle is simulated numerically in the framework of a SST k-ωturbulence model.The results show that the nozzle structure can significantly influence the jet performance and related cavitation effect.Through orthogonal experiments,the nozzle geometric parameters are optimized,and the following configuration is found accordingly:contraction angle 20°,contraction segment length 6 mm,cylindrical segment diameter 6 mm,cylindrical segment length 12 mm,spread segment length 10 mm,and spread angle 55°.

Generation and Evolution of Cavitation Bubbles in Volume Alternate Cavitation(VAC)

Cavitation generation methods have been used in multifarious directions because of their diversity,and numerous studies and discussions have been conducted on cavitation generation methods.This study aims to explore the generating mechanism and evolution law of volume alternate cavitation(VAC).In the VAC,liquid water is placed in an airtight container with a variable volume.As the volume alternately changes,the liquid water inside the container continues to cavitate.Then,the mixture turbulence model and in-cylinder dynamic grid model are adopted to conduct computational fluid dynamics simulation of volume alternate cavitation.In the simulation,the cloud images at seven heights on the central axis are monitored,and the phenomenon and mechanism of height and eccentricity are analyzed in detail.By employing the cavitation flow visualization method,the generating mechanism and evolution law of cavitation are revealed.The synergistic effects of experiments and high-speed camera capturing confirm the correctness of the simulation results.In the experiment,the volume change stroke of the airtight container is set to 20 mm,the volume change frequency is 18 Hz,and the shooting frequency of the high-speed camera is set to 10000 FPS.The experimental results indicate that the position of the cavitation phenomenon has a reasonable law during the whole evolution cycle of the cavitation cloud.Also,the volume alternation cycle corresponds to the generation,development,and collapse stages of cavitation bubbles.

Experimental Study on Ultrasonic Cavitation Intensity Based on Fluorescence Analysis

The Ultrasonic cavitation effect has been widely used in mechanical engineering,chemical engineering,biomedicine,and many other fields.The quantitative characterization of ultrasonic cavitation intensity has always been a difficulty.Based on this,a fluorescence analysis method has been adopted to explore ultrasonic cavitation intensity in this paper.In the experiment of fluorescence intensity measurement,terephthalic acid(TA)was used as the fluorescent probe,ultrasonic power,ultrasonic frequency,and irradiation time were independent variables,and fluorescence intensity and fluorescence peak area were used as experimental results.The collapse of cavitation bubble will cause molecular bond breakage and release·OH,and the non-fluorescent substance TA will form the strong fluorescent substance TAOH with·OH.The spectra of the treated samples were measured by a F-7000 fluorescence spectrophotometer.The results showed that the fluorescence intensity and fluorescence peak area increased rapidly after ultrasonic cavitation treatment,and then increased slowly with the increase of ultrasonic power,which gradually increased with the increase of irradiation time.They first decreased and then increased with the increase of ultrasonic frequency from 20 kHz to 40 kHz.The irradiation time was the most influential factor,and the cavitation intensity of low frequency was higher overall.The fluorescence intensity and fluorescence peak area of the samples increased by 2-20 times after ultrasonic treatment,which could increase from 69 and 5238 to 1387 and 95451,respectively.After the irradiation time exceeded 25 min,the growth rate of fluorescence intensity slowed down,which was caused by the decrease of gas content and TA concentration in the solution.The study quantitatively characterized the cavitation intensity,reflecting the advantages of fluorescence analysis,and provided a basis for the further study of ultra-sonic cavitation.

Influence of Cavitation on Unsteady Vortical Flows in a Side Channel Pump

Previous investigation on side channel pump mainly concentrates on parameter optimization and internal unsteady vortical flows.However,cavitation is prone to occur in a side channel pump,which is a challenging issue in promoting performance.In the present study,the cavitating flow is investigated numerically by the turbulence model of SAS combined with the Zwart cavitation model.The vapors inside the side channel pump firstly occur in the impeller passage near the inlet and then spread gradually to the downstream passages with the decrease of NPSHa.Moreover,a strong adverse pressure gradient is presented at the end of the cavity closure region,which leads to cavity shedding from the wall.The small scaled vortices in each passage reduce significantly and gather into larger vortices due to the cavitation.Comparing the three terms of vorticity transport equation with the vapor volume fraction and vorticity distributions,it is found that the stretching term is dominant and responsible for the vorticity production and evolution in cavitating flows.In addition,the magnitudes of the stretching term decrease once the cavitation occurs,while the values of dilatation are high in the cavity region and increase with the decreasing NPSHa.Even though the magnitude of the baroclinic torque term is smaller than vortex stretching and dilatation terms,it is important for the vorticity production along the cavity surface and near the cavity closure region.The pressure fluctuations in the impeller and side channel tend to be stronger due to the cavitation.The primary frequency of monitor points in the impeller is 24.94 Hz and in the side channel is 598.05 Hz.They are quite corresponding to the shaft frequency of 25 Hz(fshaft=1/n=25 Hz)and the blade frequency of 600 Hz(fblade=Z/n=600 Hz)respectively.This study complements the investigation on cavitation in the side channel pump,which could provide the theoretical foundation for further optimization of performance.

Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel

The corrosion behavior of 304L stainless steel(SS)in 3.5wt%NaCl solution after different cavitation erosion(CE)times was mainly evaluated using electrochemical noise and potentiostatic polarization techniques.It was found that the antagonism effect resulting in the passivation and depassivation of 304L SS had significant distinctions at different CE periods.The passive behavior was predominant during the incubation period of CE where the metastable pitting initiated at the surface of 304L SS.Over the rising period of CE,the 304L SS experienced a transition from passivation to depassivation,leading to the massive growth of metastable pitting and stable pitting.The depassivation of304L SS was found to be dominant at the stable period of CE where serious localized corrosion occurred.

Comparison of the effects of submerged laser peening,cavitation peening and shot peening on the improvement of the fatigue strength of magnesium alloy AZ31

To investigate the improvement in the fatigue strength of magnesium alloy by peening methods,magnesium alloy AZ31 was treated by submerged laser peening(SLP),cavitation peening(CP),and shot peening(SP),and the fatigue properties were evaluated by a plane bending fatigue test.In the case of SLP,both the impact induced by laser ablation(LA)and that caused by laser cavitation(LC),which developed after LA,were used.In the present study,the fatigue life at a constant bending stress was examined to determine the suitable coverage.It was found that the fatigue strengths at N=10^(7)for the SLP,CP,and SP specimens treated by each optimum condition were 56%,18%,and 16%higher,respectively,than that of the non-peened(NP)specimen,which was 97 MPa.The key factors in the improvement of fatigue strength by peening methods were work hardening and the introduction of compressive residual stress.

Cavitation Diagnostics Based on Self-Tuning VMD for Fluid Machinery with Low-SNR Conditions

Variational mode decomposition(VMD)is a suitable tool for processing cavitation-induced vibration signals and is greatly affected by two parameters:the decomposed number K and penalty factorαunder strong noise interference.To solve this issue,this study proposed self-tuning VMD(SVMD)for cavitation diagnostics in fluid machinery,with a special focus on low signal-to-noise ratio conditions.A two-stage progressive refinement of the coarsely located target penalty factor for SVMD was conducted to narrow down the search space for accelerated decomposition.A hybrid optimized sparrow search algorithm(HOSSA)was developed for optimalαfine-tuning in a refined space based on fault-type-guided objective functions.Based on the submodes obtained using exclusive penalty factors in each iteration,the cavitation-related characteristic frequencies(CCFs)were extracted for diagnostics.The power spectrum correlation coefficient between the SVMD reconstruction and original signals was employed as a stop criterion to determine whether to stop further decomposition.The proposed SVMD overcomes the blindness of setting the mode number K in advance and the drawback of sharing penalty factors for all submodes in fixed-parameter and parameter-optimized VMDs.Comparisons with other existing methods in simulation signal decomposition and in-lab experimental data demonstrated the advantages of the proposed method in accurately extracting CCFs with lower computational cost.SVMD especially enhances the denoising capability of the VMD-based method.

Cavitation recognition of axial piston pumps in noisy environment based on Grad-CAM visualization technique

The cavitation in axial piston pumps threatens the reliability and safety of the overall hydraulic system.Vibration signal can reflect the cavitation conditions in axial piston pumps and it has been combined with machine learning to detect the pump cavitation.However,the vibration signal usually contains noise in real working conditions,which raises concerns about accurate recognition of cavitation in noisy environment.This paper presents an intelligent method to recognise the cavitation in axial piston pumps in noisy environment.First,we train a convolutional neural network(CNN)using the spectrogram images transformed from raw vibration data under different cavitation conditions.Second,we employ the technique of gradient-weighted class activation mapping(Grad-CAM)to visualise class-discriminative regions in the spectrogram image.Finally,we propose a novel image processing method based on Grad-CAM heatmap to automatically remove entrained noise and enhance class features in the spectrogram image.The experimental results show that the proposed method greatly improves the diagnostic performance of the CNN model in noisy environments.The classification accuracy of cavitation conditions increases from 0.50 to 0.89 and from 0.80 to 0.92 at signal-to-noise ratios of 4 and 6 dB,respectively.

Recent Developments in Hydrodynamic Cavitation Reactors:Cavitation Mechanism,Reactor Design,and Applications

Hydrodynamic cavitation is considered to be a promising technology for process intensification,due to its high energy efficiency,cost-effective operation,ability to induce chemical reactions,and scale-up possibilities.In the past decade,advancements have been made in the fundamental understanding of hydrodynamic cavitation and its main variables,which provide a basis for applications of hydrodynamic cavitation in radical-induced chemical reaction processes.Here,we provide an extensive review of these research efforts,including the fundamentals of hydrodynamic cavitation,the design of cavitation reactors,cavitation-induced reaction enhancement,and relevant industrial applications.Two types of hydrodynamic cavitation reactors—namely,stationary and rotational—are compared.The design parameters of a hydrodynamic cavitation reactor and reactor performance at the laboratory and pilot scales are discussed,and recommendations are made regarding optimal operation and geometric conditions.The commercial cavitation reactors that are currently on the market are reviewed here for the first time.The unique features of hydrodynamic cavitation have been widely applied to various chemical reactions,such as oxidization reactions and wastewater treatment,and to physical processes,such as emulsion generation and component extraction.The roles of radicals and gas bubble implosion are also thoroughly discussed.

Effect of multifunction cavitation using phosphoric acid on fatigue and surface properties of AZ31 magnesium alloy

Magnesium alloy is attractive for lightweight construction but often suffers from poor corrosion resistance and low strength.Cavitation processing with chemicals,i.e.,multifunction cavitation(MFC),was introduced to form a high-corrosion film and improve the fatigue properties of an AZ31 magnesium alloy.Surface analysis and plane bending fatigue tests were conducted for the MFC-treated magnesium alloy at a stress ratio,R,of-1.The mechanical action of cavitation bubbles improved the fatigue life of magnesium alloys due to increasing the surface hardness and generating compressive residual stress.However,the combined mechanical and electrochemical action during MFC formed pits on the surface.These pits were large enough to easily nucleate an initial fatigue crack.In addition,the magnesium alloys without pit formation,for which a coating process using phosphoric acid was conducted after MFC using water,showed superior fatigue properties.

Corneal endothelial cells and acoustic cavitation in phacoemulsification

Postoperative complications of phacoemulsification,such as corneal edema caused by human corneal endothelial cell(CEC)injury,are still a matter of concern.Although several factors are known to cause CEC damage,the influence of ultrasound on the formation of free radicals during surgery should be considered.Ultrasound in aqueous humor induces cavitation and promotes the formation of hydroxyl radicals or reactive oxygen species(ROS).ROS-induced apoptosis and autophagy in phacoemulsification have been suggested to significantly promote CEC injury.CEC cannot regenerate after injury,and measures must be taken to prevent the loss of CEC after phacoemulsification or other CEC injuries.Antioxidants can reduce the oxidative stress injury of CEC during phacoemulsification.Evidence from rabbit eye studies shows that ascorbic acid infusion during operation or local application of ascorbic acid during phacoemulsification has a protective effect by scavenging free radicals or reducing oxidative stress.Both in experiments and clinical practice,hydrogen dissolved in the irrigating solution can also prevent CEC damage during phacoemulsification surgery.Astaxanthin(AST)can inhibit oxidative damage,thereby protecting different cells from most pathological conditions,such as myocardial cells,luteinized granulosa cells of the ovary,umbilical vascular endothelial cells,and human retina pigment epithelium cell line(ARPE-19).However,existing research has not focused on the application of AST to prevent oxidative stress during phacoemulsification,and the related mechanisms need to be studied.The Rho related helical coil kinase inhibitor Y-27632 can inhibit CEC apoptosis after phacoemulsification.Rigorous experiments are required to confirm whether its effect is realized through improving the ROS clearance ability of CEC.