Severe plastic deformation of commercially pure aluminum using novel equal channel angular expansion extrusion with spherical cavity

Equal channel angular expansion extrusion with spherical cavity(ECAEE-SC)was introduced as a novel severe plastic deformation(SPD)technique,which is capable of imposing large plastic strain and intrinsic back-pressure on the processed billet.The plastic deformation behaviors of commercially pure aluminum during ECAEE-SC process were investigated using finite element analysis DEFORM-3D simulation software.The material flow,the load history,the distribution of effective strain and mean stress in the billet were analyzed in comparison with conventional equal channel angular extrusion(ECAE)process.In addition,single-pass ECAEE-SC was experimentally conducted on commercially pure aluminum at room temperature for validation,and the evolution of microstructure and microhardness of as-processed material was discussed.It was shown that during the process,the material is in the ideal hydrostatic stress state and the load requirement for ECAEE-SC is much more than that for ECAE.After a single-pass ECAEE-SC,an average strain of 3.51 was accumulated in the billet with homogeneous distribution.Moreover,the microstructure was significantly refined and composed of equiaxed ultrafine grains with sub-micron size.Considerable improvement in the average microhardness of aluminum was also found,which was homogenized and increased from HV 36.61 to HV 70.20,denoting 91.75%improvement compared with that of the as-cast billet.

Modeling of Mass Transfer in Cavity Limited by a Semi Permeable Membrane （Simulation of Spiral Wound Module）

The reverse osmosis process has been applied in large industrial fields （water treatment, food industry, biotechnology, and ect.）. Despite, this progress more investigation are required to optimize the reverse osmosis process. The present paper deals the modeling of mass transfer in a cavity limited by a semi-permeable membrane. Mass conservation and momentum balances are developed, dimensionless and control volume method has been applied. The velocity and concentration profiles versus the Reynolds number and Sherwood are studied. The results show that the permeability of the membrane decreases as function of the transversal （radial） component of the velocity. The axial （tangential） component of the velocity presents a good stability along the thickness of the cavity; this phenomenon can be attributed to the zero gradient of the tangential velocity. These preliminary results show that the phenomenon of the concentration polarization affects the mass transfer coefficient in a channel. Current study has considered the cavity without a promoter of the turbulence; whereas, the design of the spacer has an important role on mass transfer coefficient in the reverse osmosis module. Our next interest is the integration of the spacer in the cavity, and the study of the effect of its design on the concentration and velocity profiles and the mass transfer coefficient through the reverse osmosis membrane.