An improved wax based multi component binder and a new debinding method termed high pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate ...An improved wax based multi component binder and a new debinding method termed high pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate that a critical powder loading of 65% (volume fraction) and an ideal rheological properties were obtained by the feedstock based on the binder. High debinding rate and specimens with high strength were obtained by the debinding method. Moreover, by making high temperature holding time adjustable, it makes the subsequent thermal degradation process more flexible to debinding atmosphere and carbon content of the as debinded specimens controllable. The transverse rupture strength, hardness and density of the as sintered specimens made by an optimized PIM process are 2.48 GPa, HRA90 and 14.72 g/cm 3, respectively. Good shape retention and about 0.02% dimension deviation were achieved.展开更多
The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when wat...The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when water-binder ratio is lower than 0.40, the cement-based material with limestone powder has insignificant change in appearance after being soaked in 10% magnesium sulfate solution at low temperature for 120 d, and has significant change in appearance after being soaked at the age of 200 d. Expansion damage and exfoliation occur on the surface of concrete test cube at different levels. When limestone powder accounts for about 28 percent of cementitious material, with the decrease of water-binder ratio, the compressive strength loss has gradually decreased after the material is soaked in the magnesium sulfate solution at low temperature at the age of 200 d. After the specimen with the water-binder ratio of less than 0.4 and the limestone powder volume of greater than 20% is soaked in 10% magnesium sulfate solution at low temperature at the age of 200 d, gypsum attack-led destruction is caused to the concrete test cube, without thaumasite sulfate attack.展开更多
The thermal debinding of new binder in cemented carbide's extruding compacts and its debinding mechanism have been studied here. When the low molecular mass components (LMMC) in these new binder systems are change...The thermal debinding of new binder in cemented carbide's extruding compacts and its debinding mechanism have been studied here. When the low molecular mass components (LMMC) in these new binder systems are changed, their thermogravimetric analysis (TGA) curves are very different. As the paraffin wax is the main LMMC, the new binder has been removed in two different temperature zones; while the temperature is at 240 ℃, the LMMC have been almost totally debinded. When a kind of short time polymer X is the main LMMC, there are no zones of low temperature debinding in the TGA curves. The differential thermal analysis curves show that a new single phase microstructural material composing with X and polymer A has been made in these cases.展开更多
Sustainable concepts and practices have taken a centre-stage in different fields of studies and professions. This is because human activities continue to threaten the carrying capacity of earth resources as well as li...Sustainable concepts and practices have taken a centre-stage in different fields of studies and professions. This is because human activities continue to threaten the carrying capacity of earth resources as well as life basic needs such as shelter. Ghana, a developing nation, has been characterized with a boom in construction activities. In almost every constructional work, Portland cement remains the main binding agent that is used to bind aggregates together in a monolithic unit. The overdependence of the Ghanaian construction industry on Portland cement has contributed to huge sums of foreign exchange used to import cement ingredients, high cost of buildings and annual artificial shortages of cement which leads to high cost of the product. In this work, alternative binding agent—pozzolana cement, is reported with regards to the theory behind its utilization, laboratory results and practical applications. Results obtained from both the laboratory and the field works have shown that the future binder for the Ghanaian construction industry is pozzolana cement. CSIR-Building and Road Research Institute recommends it for the construction industry for use in various forms of construction such as block making, concrete and mortar works.展开更多
文摘An improved wax based multi component binder and a new debinding method termed high pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate that a critical powder loading of 65% (volume fraction) and an ideal rheological properties were obtained by the feedstock based on the binder. High debinding rate and specimens with high strength were obtained by the debinding method. Moreover, by making high temperature holding time adjustable, it makes the subsequent thermal degradation process more flexible to debinding atmosphere and carbon content of the as debinded specimens controllable. The transverse rupture strength, hardness and density of the as sintered specimens made by an optimized PIM process are 2.48 GPa, HRA90 and 14.72 g/cm 3, respectively. Good shape retention and about 0.02% dimension deviation were achieved.
文摘The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when water-binder ratio is lower than 0.40, the cement-based material with limestone powder has insignificant change in appearance after being soaked in 10% magnesium sulfate solution at low temperature for 120 d, and has significant change in appearance after being soaked at the age of 200 d. Expansion damage and exfoliation occur on the surface of concrete test cube at different levels. When limestone powder accounts for about 28 percent of cementitious material, with the decrease of water-binder ratio, the compressive strength loss has gradually decreased after the material is soaked in the magnesium sulfate solution at low temperature at the age of 200 d. After the specimen with the water-binder ratio of less than 0.4 and the limestone powder volume of greater than 20% is soaked in 10% magnesium sulfate solution at low temperature at the age of 200 d, gypsum attack-led destruction is caused to the concrete test cube, without thaumasite sulfate attack.
文摘The thermal debinding of new binder in cemented carbide's extruding compacts and its debinding mechanism have been studied here. When the low molecular mass components (LMMC) in these new binder systems are changed, their thermogravimetric analysis (TGA) curves are very different. As the paraffin wax is the main LMMC, the new binder has been removed in two different temperature zones; while the temperature is at 240 ℃, the LMMC have been almost totally debinded. When a kind of short time polymer X is the main LMMC, there are no zones of low temperature debinding in the TGA curves. The differential thermal analysis curves show that a new single phase microstructural material composing with X and polymer A has been made in these cases.
文摘Sustainable concepts and practices have taken a centre-stage in different fields of studies and professions. This is because human activities continue to threaten the carrying capacity of earth resources as well as life basic needs such as shelter. Ghana, a developing nation, has been characterized with a boom in construction activities. In almost every constructional work, Portland cement remains the main binding agent that is used to bind aggregates together in a monolithic unit. The overdependence of the Ghanaian construction industry on Portland cement has contributed to huge sums of foreign exchange used to import cement ingredients, high cost of buildings and annual artificial shortages of cement which leads to high cost of the product. In this work, alternative binding agent—pozzolana cement, is reported with regards to the theory behind its utilization, laboratory results and practical applications. Results obtained from both the laboratory and the field works have shown that the future binder for the Ghanaian construction industry is pozzolana cement. CSIR-Building and Road Research Institute recommends it for the construction industry for use in various forms of construction such as block making, concrete and mortar works.
