Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selectio...Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selection function,Bond work index,residence time distribution parameters,and Whiten's model parameters for air separators and diaphragms between the two compartments of tube ball mills,performance of the circuits was simulated for given throughputs and feed particle size distribution.Whiten's model parameters were determined by GA(genetic algorithm) toolbox of MATLAB software.Based on implemented models for modeling and simulation,optimization of circuits was carried out.It increased nearly 10.5% and 15.8% in fresh feed capacity input to each tube ball mill.In addition,circulating load ratios of circuits are modified to 118% and 127% from low level of 57% and 22%,respectively,and also cut points of air separators are adjusted at 30 and 40 μm from high range of 53 and 97 μm,respectively.All applications helped in well-operation and energy consumption reduction of equipments.展开更多
Demand of cement in developing countries is directly proportional to the development rate of that country. But increasing input cost of cement manufacturing, decreasing margin of profit, scarcity of raw coal availabil...Demand of cement in developing countries is directly proportional to the development rate of that country. But increasing input cost of cement manufacturing, decreasing margin of profit, scarcity of raw coal availability and emission of greenhouse gases are some constraints, which restrict the growth of cement industry. Hence to combat with all these adverse situations simultaneously, this project report introduces and efforts to generate clean and green energy with the help of combination of preheater tower, which is available in all integrated cement plants and an augmented wind turbine. Hence, the technology is named as “Power Producing Preheaters” or 3P.H. Introduction of 3P.H. in cement industry, generates a definite amount of clean and green energy (as per site conditions), which is directly used in cement production to avoid grid connectivity cost of wind turbine output. Calculations are done to show the overall cost of project, its payback period and reduction in emission of greenhouse gases along with its benefits in cement industry.展开更多
The paper first introduces the background and the mechanism of secondary pollution from desulfurization in cement plant. Then, take plant A as an example, using MGGH (media gas-gas heater) to control “white smoke”. ...The paper first introduces the background and the mechanism of secondary pollution from desulfurization in cement plant. Then, take plant A as an example, using MGGH (media gas-gas heater) to control “white smoke”. MGGH uses heat medium water to heat transfer between the original flue gas and the clean flue gas, without additional heat source, and has obvious economic benefits, which is the inevitable development direction of desulfurization reform of cement kiln system in the future.展开更多
This paper combined with the actual case of flue gas desulfurization (FGD) system in cement Plant, analyzes the corrosion environment in each area of the FGD system, and selects appropriate anticorrosive materials for...This paper combined with the actual case of flue gas desulfurization (FGD) system in cement Plant, analyzes the corrosion environment in each area of the FGD system, and selects appropriate anticorrosive materials for different corrosion environment, so as to provide operating experience and reference for the safe, stable and efficient operation of the FGD system.展开更多
This paper aimed to improve the water-retention performance and basic physical properties of sulfoaluminate cement（SAC）-based planting cementitious material. The effect of natural zeolite on the performance of SAC-b...This paper aimed to improve the water-retention performance and basic physical properties of sulfoaluminate cement（SAC）-based planting cementitious material. The effect of natural zeolite on the performance of SAC-based planting material was investigated. The water-retention performance, porosity, compressive strength, and alkalinity had been tested and TG-DSC analysis had been adopted in this paper. Experimental results showed that zeolite was effective to improve the water-retention capacity and 10%, 20% and 30% natural zeolite increased the pore volume of the hardened pastes by 10.6%, 26.0%, and 38.6%, especially pore size below 0.1 μm was increased by 9.7%, 26.2% and 17.5%. And 10% zeolite was beneficial to the compressive strengths of cementitious material and 1, 3, and 28 d compressive strength reached up to 35.9, 55.0, 80.3 MPa. Furthermore zeolite decreased the alkalinity of pore fluid of hardened cementitious material, while the addition of zeolite reached up to 30%, the alkalinity of pore fluid of hardened cementitious material decreased by 8.9%. Therefore zeolite was suitable for improving the performance of SAC-based planting cementitious material.展开更多
An ecotypic revetment material consisting of nutrition-expansive perlitic-cement composites is introduced. This planting material can combine vegetation recovery with slope protection. The XRD, SEM and image analysis ...An ecotypic revetment material consisting of nutrition-expansive perlitic-cement composites is introduced. This planting material can combine vegetation recovery with slope protection. The XRD, SEM and image analysis techniques were used to study its composition and microstructure. Its strength was measured by an electro-hydraulic servo-controlled testing machine. The results show the unconfined compressive strength is about 393.6 kPa, and the average elastic modulus is about 47.0 MPa. The quartz, felspar, chlorite and calcite are the main non-clay minerals in the planting material. Its particles are mainly spherical,and the range of the equivalent diameter is 1.83 to 15.96 μm. The results also show the planting material contains a large amount of micro non-capillary and capillary pores, and has a microstructure characteristic of honeycomb and coralline. CSH gel produced by hydration of cement increases the strength and water stability of the particles. The anisotropy and slight orientation of the particles increase the void cross-section area,providing an explanation of the high permeability for the planting material.The better porosity of the planting material is apt tokeep moisture and nutriment, provides oxygen for plant root breathing, and aids to exhaust the carbon dioxide by means of exchanging with atmosphere, hence it can facilitate vegetation.展开更多
This paper covers the detailed version of the potential raw material deposits at Darukhula and the adjacent areas of Nizampur, the manufacturing of high-strength Portland cement samples from the same material and comp...This paper covers the detailed version of the potential raw material deposits at Darukhula and the adjacent areas of Nizampur, the manufacturing of high-strength Portland cement samples from the same material and comparison of the physical and chemical parameters for resulting cement with British and Pakistan standard specifications, which include compressive strength, setting time, consistency, lechatelier expansion, Blaine and insoluble residue. It was found that the raw material available in the study area meets the standard specifications and the area is feasible for the cement plant installation. The area can provide raw material which is quite sufficient for the running of a cement plant.展开更多
基金financially supported by University of Tehran under contract number 450/51027041 with Iran Ministry of Industries and Mines
文摘Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selection function,Bond work index,residence time distribution parameters,and Whiten's model parameters for air separators and diaphragms between the two compartments of tube ball mills,performance of the circuits was simulated for given throughputs and feed particle size distribution.Whiten's model parameters were determined by GA(genetic algorithm) toolbox of MATLAB software.Based on implemented models for modeling and simulation,optimization of circuits was carried out.It increased nearly 10.5% and 15.8% in fresh feed capacity input to each tube ball mill.In addition,circulating load ratios of circuits are modified to 118% and 127% from low level of 57% and 22%,respectively,and also cut points of air separators are adjusted at 30 and 40 μm from high range of 53 and 97 μm,respectively.All applications helped in well-operation and energy consumption reduction of equipments.
文摘Demand of cement in developing countries is directly proportional to the development rate of that country. But increasing input cost of cement manufacturing, decreasing margin of profit, scarcity of raw coal availability and emission of greenhouse gases are some constraints, which restrict the growth of cement industry. Hence to combat with all these adverse situations simultaneously, this project report introduces and efforts to generate clean and green energy with the help of combination of preheater tower, which is available in all integrated cement plants and an augmented wind turbine. Hence, the technology is named as “Power Producing Preheaters” or 3P.H. Introduction of 3P.H. in cement industry, generates a definite amount of clean and green energy (as per site conditions), which is directly used in cement production to avoid grid connectivity cost of wind turbine output. Calculations are done to show the overall cost of project, its payback period and reduction in emission of greenhouse gases along with its benefits in cement industry.
文摘The paper first introduces the background and the mechanism of secondary pollution from desulfurization in cement plant. Then, take plant A as an example, using MGGH (media gas-gas heater) to control “white smoke”. MGGH uses heat medium water to heat transfer between the original flue gas and the clean flue gas, without additional heat source, and has obvious economic benefits, which is the inevitable development direction of desulfurization reform of cement kiln system in the future.
文摘This paper combined with the actual case of flue gas desulfurization (FGD) system in cement Plant, analyzes the corrosion environment in each area of the FGD system, and selects appropriate anticorrosive materials for different corrosion environment, so as to provide operating experience and reference for the safe, stable and efficient operation of the FGD system.
基金Funded by the National Natural Science Foundation of China(Nos.51302104,51472109)Science and Technology Development Plan of Shandong Province(No.2014G-ZX208001)the Program for Scientific Research Innovation Team in Colleges and Universities of Shandong Province
文摘This paper aimed to improve the water-retention performance and basic physical properties of sulfoaluminate cement（SAC）-based planting cementitious material. The effect of natural zeolite on the performance of SAC-based planting material was investigated. The water-retention performance, porosity, compressive strength, and alkalinity had been tested and TG-DSC analysis had been adopted in this paper. Experimental results showed that zeolite was effective to improve the water-retention capacity and 10%, 20% and 30% natural zeolite increased the pore volume of the hardened pastes by 10.6%, 26.0%, and 38.6%, especially pore size below 0.1 μm was increased by 9.7%, 26.2% and 17.5%. And 10% zeolite was beneficial to the compressive strengths of cementitious material and 1, 3, and 28 d compressive strength reached up to 35.9, 55.0, 80.3 MPa. Furthermore zeolite decreased the alkalinity of pore fluid of hardened cementitious material, while the addition of zeolite reached up to 30%, the alkalinity of pore fluid of hardened cementitious material decreased by 8.9%. Therefore zeolite was suitable for improving the performance of SAC-based planting cementitious material.
文摘An ecotypic revetment material consisting of nutrition-expansive perlitic-cement composites is introduced. This planting material can combine vegetation recovery with slope protection. The XRD, SEM and image analysis techniques were used to study its composition and microstructure. Its strength was measured by an electro-hydraulic servo-controlled testing machine. The results show the unconfined compressive strength is about 393.6 kPa, and the average elastic modulus is about 47.0 MPa. The quartz, felspar, chlorite and calcite are the main non-clay minerals in the planting material. Its particles are mainly spherical,and the range of the equivalent diameter is 1.83 to 15.96 μm. The results also show the planting material contains a large amount of micro non-capillary and capillary pores, and has a microstructure characteristic of honeycomb and coralline. CSH gel produced by hydration of cement increases the strength and water stability of the particles. The anisotropy and slight orientation of the particles increase the void cross-section area,providing an explanation of the high permeability for the planting material.The better porosity of the planting material is apt tokeep moisture and nutriment, provides oxygen for plant root breathing, and aids to exhaust the carbon dioxide by means of exchanging with atmosphere, hence it can facilitate vegetation.
文摘This paper covers the detailed version of the potential raw material deposits at Darukhula and the adjacent areas of Nizampur, the manufacturing of high-strength Portland cement samples from the same material and comparison of the physical and chemical parameters for resulting cement with British and Pakistan standard specifications, which include compressive strength, setting time, consistency, lechatelier expansion, Blaine and insoluble residue. It was found that the raw material available in the study area meets the standard specifications and the area is feasible for the cement plant installation. The area can provide raw material which is quite sufficient for the running of a cement plant.
