Effects of Surface-activated Coal Gangue Aggregates on Properties of Cement-based Materials

Effects of calcined coal gangue （CG） aggregates treated by the surface thermal activation on the flowability and strength, and paste-CG aggregate interfaces of the cement-based material were investigated. The experimental results show that the compressive and flexural strength of the cement-based material with the calcined CG aggregates is much higher than that of the material with the natural CG aggregates, but the flowability of the material with calcined CG is significantly reduced with the calcined time. The strength of the material with the calcined CG aggregates only increases little with the calcined time at the same w/c ratio, but is reduced with the calcined time at the same flowability. The CG aggregates calcined by the surface thermal activation obviously overcomes the disadvantages of fully calcined CG.

Self-healing Action of Permeable Crystalline Coating on Pores and Cracks in Cement-based Materials

The self-healing action of a permeable crystalline coating on the po rous mortar was investigated by two times impermeability test. Moreover, the sel f-healing mechanism of cement-based materials with the permeable crystalline c oating was studied by SEM. The results indicate that the permeable crystalline c oating not only seals the pores and cracks in mortar during its curing process, but also heals the permeable pathway caused by first impermeability test or crac ks produced by freeze-thaw cycles. Therefore, cement-based materials can be im proved by the permeable crystalline coating for the self-healing function. SEM images prove that the self-healing function is realized by generating a great q uantity of non-soluble dendritic crystalline within the pores and cracks, which prevents the penetration of water and other liquids.

Effects of the Component and Fiber Gradient Distributions on the Strength of Cement-based Composite Materials

The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive strength of the mortar and concrete with interface component and fiber gradient distributions are obviously improved. The strengthes of the fiber gradient distributed mortar and concrete (FGDM/C) are higher than those of fiber homogeneously distributed mortar and concrete (FHDM/C). To obtain the same strength, therefore, a smaller fiber volume content in FGDM/C is needed than that in FHDM/C. The results also show that the component gradient distribution of the concrete can be obtained by means of multi-layer vibrating formation.

Influence of Water Content on Conductivity and Piezoresistivity of Cement-based Material with both Carbon Fiber and Carbon Black

The influence of water content on the conductivity and piezoresistivity of cement-based material with carbon fiber （CF） and carbon black （CB） was investigated. The piezoresistivity of cement-based material with both CF and CB was compared with that of cement-based material with CF only, and the changes in electrical resistivity of cement-based material with both CF and CB under static and loading conditions in different drying and soaking time were studied. It is found that the piezoresistivity of cement-based material with both CF and CB has better repeatability and linearity than that of cement-based material with CF only. The conductivity and the sensitivity of piezoresistive cement-based material with both CF and CB are enhanced as the water content in piezoresistive cement-based material increases.

Effects of Specimen Shape and Size on Water Loss and Drying Shrinkage of Cement-based Materials

The effects of specimen size and shape on development of water loss and shrinkage of mortar and concrete respectively were investigated. The experimental results showed that the effects of specimen size and shape on water loss ratio were consistent with those on drying shrinkage strain. It is also indicated that drying shrinkage strain has obvious linear correlation with water loss ratios independent of specimen size and shape. The effects of specimen size and shape on the water loss ratio were embodied in established model of averaged relative humidity improved by considering effects of sequential hydration and calculated by finite difference method. Furthermore, the effects of specimen size and shape on drying shrinkage strain of concrete were experimentally deduced and applied to modify criterion EB-FIP1990. The comparison between experimental and calculated results shows that the modified EB-FIP1990 can be adopted to predict drying shrinkage strain of concrete with reasonable accuracy.

Effects of an AMPS-Modified Polyacrylic Acid Superplasticizer on the Performance of Cement-based Materials

A self-made AMPS-modified polyacrylic acid superplasticizer and two others of the same type but with different molecular structures, which are commercially available, are used in this study to investigate the effect of a 2-acrylamide-2-methyl propylene sulfonic （AMPS）-modified polyacrylic acid superplasticizer on the properties of cement-based materials. In the experiments, initial fluidity, 1 and 2 h fluidity over time after admixtion, bleeding rate of the net cement mortar, and adsorption capacity and rate of cement particles are determined by adding different dosages of the three superplasticizers into the cement paste to characterize the dispersivity and the dispersion retention capability of each superplasticizer. Water-reducing rates of three kinds of mortars are simultaneously determined to characterize the water-reducing capacity of each superplasticizer, as well as the 3 and 28 d compressive strengths to characterize the compression resistance. Results show that water-reducing effect and fluidity better maintain the capability of the AMPS-modified polyacrylic acid superplasticizer than the two commercially available polyacrylic acid superplasticizers, and the compressive strengths after 3 and 28 d show significant growth. In conclusion, the effects of water reduction and strengthening of the AMPS-modified polyacrylic acid superplasticizer are evidently better than those of the two commercially available polyacrylic acid superplasticizers.

High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of R_a 2.4?nm can be achieved.

Optimization of Abrasive Water Jet Cutting of Ductile Materials

Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials： AISI 4340 （high strength low alloy steel, hardened to 49HRc） and Aluminum 2219. Analysis of Variance （ANOVA） was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material. Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

Hydration mechanism of low quality fly ash in cement-based materials

The hydration mechanism of low quality fly ash in cement-based materials was investigated. The hydration heat of the composite cementitious materials was determined by isothermal calorimetry, and the hydration products, quantity, pore structure and morphology were measured by X-ray diffraction(XRD), thermalgravity-differential thermal analysis(TG-DTA), mercury intrusion porosimetry(MIP) and scanning electron microscopy(SEM), respectively. The results indicate that grinding could not only improve the physical properties of the low quality fly ash on particle effect, but also improve hydration properties of the cementitious system from various aspects compared with raw low quality fly ash(RLFA). At the early stage of hydration, the low quanlity fly ash acts as almost inert material; but then at the later stage, high chemical activity, especially for ground low quality fly ash(GLFA), could be observed. It can accelerate the formation of hydration products containing more chemical bonded water, resulting in higher degree of cement hydration, thus denser microstructure and more reasonable pore size distribution, but the hydration heat in total is reduced. It can also delay the induction period, but the accelerating period is shortened and there is little influence on the second exothermic peak.

Long-term Durability of Cement-based Materials with Very Low w/b

To investigate the durability, especially the long-term stability of cement-based materials with very low w/b, the air permeability test, carbonation test, capillary absorption rate test and dilation potential test were adopted under long-term heat treatment condition. Microstructure of these materials is also analyzed by scanning electronic microscopy （SEM） and mercury intrusion porosimeter （MIP） in order to further unveil its mechanism and interrelation between microstructure and its properties. The results indicate that in the area investigated, cement-based material with w/b 0.17, like RPC, possesses low porosity and excellent durability. Moreover, its porosity will further decrease under long-term heat treatment compared with normal heat treatment. Its long-term durability is much superior to that of other cement-based materials with w/b 0.25 or 0.35 as high strength concrete（HSC）.

Real-time in situ visualization of internal relative humidity in fluorescence embedded cement-based materials

The transmission and distribution of moisture in cement-based materials are of great significance to the properties and durability of materials. Traditional macro-humidity monitoring equipment in civil engineering cannot capture the microscale humidity inside cement-based materials in situ. In this paper, a method of using rhodamine 6G fluorescence to characterize the change in relative humidity in cement-based materials is proposed. Two kinds of moulding processes are designed, which are premixed and smeared after moulding, and the optimal preparation concentration is explored. The results showed that rhodamine 6G can reflect the relative humidity of cement-based materials in situ by its fluorescence intensity and had little effect on the hydration heat release and hydration products of cement-based materials;the fluorescence intensity was much higher when the internal relative humidity was 63% and 75%. The research results lead the application of polymer materials in the field of traditional building materials, help to explore the performance evolution law of cement-based materials in micro scale, and have important significance for the evolution from single discipline to interdisciplinary.

Properties of Bamboo Charcoal and Cement-based Composite Materials and Their Microstructure

The objective of this work was to study the properties of bamboo charcoal and cement-based composite materials and their microstructure. The pastes with various bamboo charcoals were prepared and the relative properties such as setting times and strength were tested and the microstructures and pore characteristics of pastes with various bamboos were also studied. The experimental results indicated that bamboo charcoal affects the setting times of cement paste, but the introduction of water reducer relieves this condition. Bamboo charcoal also poses an impact on the hardened paste strength. The prominent strength decrease is found when more and larger size bamboo charcoal is mixed into the cement paste. Bamboo charcoal alters the paste microstructure and increases the porosity and pore volume, but it increases the pores with the diameter of less than 50 μm. The pastes with various bamboo charcoals are given with the good functions such as adjusting humidity and adsorption.

Effect of Fly Ash on TSA Resistance of Cement-based Material

Thaumasite form of sulfate attack（TSA）is a major concern in evaluating durability of concrete structures subjected to sulfate and carbonate ions.By means of Fourier transform infrared spectroscopy （FT-IR）,X-ray diffraction（XRD）,scanning electron microscopy（SEM）,and energy dispersive spectrum（EDS） as well as Raman spectra of erosion substances,effect of fly ash on TSA resistance of Portland cement-based material were investigated.Immersed in magnesium sulfate solution with 33 800 ppm mass concentration of SO 4 2-at 5±2℃for 15 weeks,ratio of compressive strength loss decreased as binder replacement ratio of fly ash increased.Furthermore,when binder replacement of fly ash was 60%,compressive strength increased.When thaumasite came into being in samples with 0,15%binder replacement ratio of fly ash,ettringite and gypsum appeared in those with 30%,45%,60%binder replacement ratio of fly ash.Results mentioned above showed that fly ash can restrain formation of thaumasite and improve TSA resistance of Portland cement-based material sufficiently.

Analytical Methods for Prediction of Water Absorption in Cement-Based Material

The capillary absorption of water by unsaturated cement-based material is the main reason of degradation of the structures subjected to an aggressive environment since water often acts as the transporting medium for damaging contaminants. It is well known that the capillarity coefficient and sorptivity are two important parameters to characterize the water absorption of porous materials. Generally, the former is used to describe the penetration depth or height of water transport, which must be measured by special and advanced equipment. In contrast, the sorptivity represents the relationship between cumulative volume of water uptake and the squareroot of the elapsed time, which can be easily measured by the gravimetric method in a normal laboratory condition. In the present study, an analytical method is developed to build up a bridge between these two parameters, with the purpose that the sorptivity or the gravimetric method can be used to predict the penetration depth of water absorption. Additionally, a new model to explain the dependence of sorptivity on initial water content of the material is developed in order to fit the in situ condition. The comparison of predicted results by the analytical method with experimental data or numerical calculation results, as well as some previous models, validates the feasibility of the methods presented in this paper.

M-T Scheme for Predicting Effective Diffusion Coefficient of Chloride Ions in Cement-based Materials

To investigate the transport characteristics of chloride ions in cement-based materials, the Mori-Tanaka (M-T) prediction scheme of the effective diffusion coefficient in composites containing single-phase and multi-phase inclusions is systematically deduced based on the theory of composite mechanics and porous medium. The volume fraction, morphology and distribution of aggregates, as well as the interfacial transition zone (ITZ) are fully taken into consideration in this proposed model. The results show that the algorithm of M-T prediction scheme with high accuracy is relatively simple.

Influence of Silica Fume on the Reflectivity and Transmission Efficiency of Cement-Based Materials

As a kind of mineral admixture, silica fume has low permittivity, which will affect the electromagnetic properties of cement-based materials. To study the effect of silica fume on the properties of cement-based materials, the reflectivity, transmission efficiency and pore structure were analyzed by using the vector network analyzer and mercury injection apparatus. Results show that silica fume can make the mortar more compact and the porosity of sample with 9% silica fume is only 17.8%, which is far lower than the control sample;With the increase of the silica fume content, the peak of reflectivity curve increases from -23.2 dB to -16.0 dB, and then decreases from -16.04 dB to -28.7 dB in the frequency range of 6 – 18 GHz. Reflectivity of sample with 3% content of silica fume is lower than other samples within 26.5 - 40 GHz;Transmission efficiency of samples shows the trend of increase with silica fume content increases from 0% to 6% within 8.2 - 12.4 GHz, 12 - 18 GHz and 26.5 - 40 GHz, but when the content increases from 6% to 9%, the transmission efficiency of samples reduces.

Effect of Glutinous Rice Flour on Mechanical Properties and Microstructure of Cement-based Materials

The mechanism of glutinous rice flour,a kind of natural admixture,on the hydration process,setting time,and microstructure of the Portland cement was investigated.The experimental results show that the glutinous rice flour has an obvious setting retarding effect on cement pastes.The optimal dosage of the glutinous rice flour is 3wt%.In this case,the initial and final setting time of the paste are delayed by 140 and185 min,respectively.The flexural and compressive strengths of the hardened paste are increased by 0.35%and 0.07%after 56 d of curing.The glutinous rice flour hinders the mineral dissolution process and decreases the concentration of calcium ion at the initial stage of hydration due to the complexation effect,thereby hindering the nucleation and growth of CH and C-S-H phases and prolonging the hydration process.However,C-S-H phases combine with the glutinous rice flour to contribute the bonding effect together,which compacts the microstructure of hardened cement pastes at the later hydration stage of cement pastes.Thus,in-depth investigation on the utilization of glutinous rice flour as the admixture for the Portland cement is expected to be meaningful for the control of hydration exothermic rate and setting time.

Form and Mechanism of Sulfate Attack on Cement-based Material Made of Limestone Powder at Low Water-binder Ratio under Low Temperature Conditions

The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when water-binder ratio is lower than 0.40, the cement-based material with limestone powder has insignificant change in appearance after being soaked in 10% magnesium sulfate solution at low temperature for 120 d, and has significant change in appearance after being soaked at the age of 200 d. Expansion damage and exfoliation occur on the surface of concrete test cube at different levels. When limestone powder accounts for about 28 percent of cementitious material, with the decrease of water-binder ratio, the compressive strength loss has gradually decreased after the material is soaked in the magnesium sulfate solution at low temperature at the age of 200 d. After the specimen with the water-binder ratio of less than 0.4 and the limestone powder volume of greater than 20% is soaked in 10% magnesium sulfate solution at low temperature at the age of 200 d, gypsum attack-led destruction is caused to the concrete test cube, without thaumasite sulfate attack.

Multi-scale Modeling of the Effective Chloride Ion Diffusion Coefficient in Cement-based Composite Materials

N-layered spherical inclusions model was used to calculate the effective diffusion coefficient of chloride ion in cement-based materials by using multi-scale method and then to investigate the relationship between the diffusivity and the microstructure of cement-basted materials where the microstructure included the interfacial transition zone （ITZ） between the aggregates and the bulk cement pastes as well as the microstructure of the bulk cement paste itself. For the convenience of applications, the mortar and concrete were considered as a four-phase spherical model, consisting of cement continuous phase, dispersed aggregates phase, interface transition zone and their homogenized effective medium phase. A general effective medium equation was established to calculate the diffusion coefficient of the hardened cement paste by considering the microstructure. During calculation, the tortuosity （n） and constrictivity factors （Ds/Do） of pore in the hardened pastes are n^3.2, Ds/Do=l.Ox 10-4 respectively from the test data. The calculated results using the n-layered spherical inclusions model are in good agreement with the experimental results; The effective diffusion coefficient of ITZ is 12 times that of the bulk cement for mortar and 17 times for concrete due to the difference between particle size distribution and the volume fraction of aggregates in mortar and concrete.

A review on the erosion mechanisms in abrasive waterjet micromachining of brittle materials

The fabrication of miniature structures on components with high-integrity surface quality represents one of the cutting edge technologies in the 21st century.The materials used to construct such small structures are often difficult-to-machine.Many other readily available technologies either cannot realise necessary precision or are costly.Abrasive waterjet(AWJ)is a favourable technology for the machining of difficult-to-machine materials.However,this technology is generally aimed at large stock removal.A reduction in the scale of this technology is an attractive avenue for meeting the pressing need of industry in the production of damage-free micro features.This paper reviews some of the work that has been undertaken at UNSW Sydney about the development of such an AWJ technology,focusing on the system design currently employed to generate a micro abrasive jet,the erosion mechanisms associated with processing some typical brittle materials of both single-and two-phased.Processing models based on the findings are also presented.The review concludes on the viability of the technology and the prevailing trend in its development.