Development and application of novel high‐efficiency composite ultrafine cement grouts for roadway in fractured surrounding rocks

The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of this study is to develop highly efficient composite ultrafine cement(CUC)grouts to reinforce the roadway in fractured surrounding rocks.The materials used are ultrafine cement(UC),ultrafine fly ash(UF),ultrafine slag(US),and additives(superplasticizer[SUP],aluminate ultrafine expansion agent[AUA],gypsum,and retarder).The fluidity,bleeding,shrinkage,setting time,chemical composition,microstructure,degree of hydration,and mechanical property of grouting materials were evaluated in this study.Also,a suitable and effective CUC grout mixture was used to reinforce the roadway in the fractured surrounding rock.The results have shown that the addition of UF and US reduces the plastic viscosity of CUC,and the best fluidity can be obtained by adding 40%UF and 10%US.Since UC and UF particles are small,the pozzolanic effect of UF promotes the hydration reaction,which is conductive to the stability of CUC grouts.In addition,fine particles of UC,UF,and US can effectively fill the pores,while the volumetric expansion of AUA and gypsum decreases the pores and thus affects the microstructure of the solidified grout.The compressive test results have shown that the addition of specific amounts of UF and US can ameliorate the mechanical properties of CUC grouts.Finally,the CUC22‐8 grout was used to reinforce the No.20322 belt roadway.The results of numerical simulation and field monitoring have indicated that grouting can efficaciously reinforce the surrounding rock of the roadway.In this research,high‐performance CUC grouts were developed for surrounding rock reinforcement of underground engineering by utilizing UC and some additives.

A new clay-cement composite grouting material for tunnelling in underwater karst area

A new clay-cement composite grouting material (CCGM) for tunnelling in underwater karst area was developed through the excellent synergistic interactions among cement, clay, meta-aluminate and lignin. The probable formation mechanism of the material was proposed based on a series of experimental tests. The results show that with an optimal mass ratio (2:1:1:0.024) for water, cement, clay and additives, the obtained CCGM displayed an excellent grouting performance for karst in an underwater condition. Compared with neat cement grouts and clay-cement grouts, CCGM has faster gel time, lower bleeding rate and bulk shrinkage rate, greater initial viscosity, and a strong resistance to water dispersion. A successful engineering application indicates that CCGM not only fulfils a better grouting performance for karst in underwater conditions but also reduces the engineering cost and environmental pollution.

Development of the nano-composite cement:Application in regulating grouting in complex ground conditions

Improvement of the fluidity and setting time of grouting materials has been recognized as an effective approach of seepage prevention in foundation works, and it is quite common to be used for handling severe leakages in complex ground conditions, such as loose, broken and fully fissured stratum. For the purposed of better meeting the engineering requirements, experimental studies were conducted in this study with focus on the nanocomposite grouting materials and the related controlled grouting technology. As compared with the commonly used silicate-sulpho-aluminate composite cement, which is characterized by relatively poor rheological property, quick setting time and low strength, the most suitable nano-material with proper reactants were selected intentionally to improve the mentioned attributes of composite cement. Due to the setting time and strength of the targeted cement slurry behaving with poor performance of harmonization to engineering construction problems, hydration synergistic effect of these composites were investigated in our experiments. Results showed that the properties of grouting materials, including initial fluidity, setting time, ideal right-angle thickening, and early strength and late strength were sufficient to produce an expected grouting application. It is therefore advocated that the refined grouting material could provide a better solution to fix grouting problems in complex ground cementing operations.

Numerical Analysis of the Settlement of Composite Foundation Reinforced with Crushed Stone Grouting Pile and Rigid Bearing Plate

This paper deals with a new type of crushed stone grouting pile with a rigid bearing plate. The load transfer characteristics were analyzed, and a settlement model of the composite foundation reinforced with crushed stone grouting pile and rigid bearing plate was built by FEM program. The effects of replacement ratio of capping plate, replacement ratio of pile, replacement ratio of grout diffusion zone, pile-soil modulus ratio, and serous-soil modulus ratio, on the composite foundation settlement were discussed. It is concluded that the proposed crushed stone grouting pile with a rigid bearing plate is effective in decreasing the settlement of composite foundation.

Calculation method of composite foundation sedimentation of grouting pile with cover plate under embankment load

Grouting pile is a new soft soil foundation treatment method with characteristics such as no vibration, no noise, no soil compaction, light construction machines and quick construction velocity and so on. At present, study on reinforcement mechanism and design calculation method of composite foundation of grouting pile is initially started without design specifications, so it is usually required to draw on design specifications of stump pile when designing composite foundation of grouting pile while grouting pile has its characteristics and difference although reinforcement mechanisms and construction processes of two types of piles are similar. Sedimentation formula of composite foundation of grouting pile with cover plate is educed and a suitable deformation mode is proposed by aiming to deformation characteristics of composite foundation of grouting pile with cover plate under embankment load on basis of relevant sedimentation theories of composite foundation by combination of characteristics of composite foundation of grouting pile. The sedimentation calculation formula of grouting pile with cover plate under embankment load is educed according to balance relation of force and displacement coordination conditions by elastic theory and sedimentation calculation model established is validated by sedimentation monitoring documents of one expressway in China.

Mechanical properties of anti-seepage grouting materials for heavy metal contaminated soil

Cement-based composite grouting materials were used to construct grouting cutoff wall for heavy metal contaminated soil in non-ferrous metal mining areas. Cement, fly ash, and slag as principal ingredients were mixed with water glass in different ways to produce three composite grouting materials. In order to investigate the effect of water glass mixing ratio, Baume degree, fly ash and slag contents on the mechanical properties of the composite grouting materials, particularly their gel time and compressive strength, the beaker-to-beaker method of gel time test and unconfined compressive strength test were conducted. In addition, the phase composition and microstructure of the composite grouting materials were analyzed by the X-ray diffraction（XRD） and scanning electron microscope（SEM） techniques. The test results show that their gel time increases when water glass mixing ratio and Baume degree increase. The gel time increases dramatically when fly ash is added, but decreases slightly if fly ash is partly replaced by slag. When the mixing ratio of water glass is below 20%, their compressive strength increases with the increases of the ratio; when the ratio is above 20%, it significantly decreases. The compressive strength also tends to increase as Baume degree increases, and improves if fly ash and slag are added.

Reinforcement of Clay Soils through Fracture Grouting

Fracture grouting is widely used for building foundation reinforcement,however the underpinning mechanisms are still not clear.Using numerical results about a single-hole fracture grouting process as a basis,a model composed of soil and grouting veins has been created to analyze the reinforcement mechanism.The influence weights of the grouting vein skeleton and compaction effect have been studied,thereby obtaining relevant information on the compressive modulus of the considered composite soil.The research results show that the compaction effect plays a leading role in the soil fracture grouting reinforcement.The grouting pressure,the hardened grouting vein modulus,and the shape of the grouting veins all influence the compressive modulus of the composite soil.

Engineering study on roadway support in high-stress composite soft rock

The present study is focused on the roadway support in high stress composite soft rock. This paper expounds the two main features of roadway in soft rock, i.e., great deformation of surrounding rock and remarkable rheological deformation. Furthermore, on the basis of analyzing physico chemical component of surrounding rock and the situation of the damaged roadway, the method of adopting strong bolting and shotcreting mesh for the primary support, bolting and grouting for the secondary support is put forward in light of the on the spot investigation of stress tension, mechanical parameter and engineering geology. The application reveals the method facilitates the continuation of west main roadway and the restoration of shaft station and chambers. Consequently, better techno economic results have been achieved.

Seismic performance of fabricated continuous girder bridge with grouting sleeve-prestressed tendon composite connections

The seismic performance of a fully fabricated bridge is a key factor limiting its application.In this study,a fiber element model of a fabricated concrete pier with grouting sleeve-prestressed tendon composite connections was built and verified.A numerical analysis of three types of continuous girder bridges was conducted with different piers:a cast-in-place reinforced concrete pier,a grouting sleeve-fabricated pier,and a grouting sleeve-prestressed tendon composite fabricated pier.Furthermore,the seismic performance of the composite fabricated pier was investigated.The results show that the OpenSees fiber element model can successfully simulate the hysteresis behavior and failure mode of the grouted sleeve-fabricated pier.Under traditional non-near-fault ground motions,the pier top displacements of the grouting sleeve-fabricated pier and the composite fabricated pier were less than those of the cast-in-place reinforced concrete pier.The composite fabricated pier had a good self-centering capability.In addition,the plastic hinge zones of the grouting sleeve-fabricated pier and the composite fabricated pier shifted to the joint seam and upper edge of the grouting sleeve,respectively.The composite fabricated pier with optimal design parameters has good seismic performance and can be applied in high-intensity seismic areas;however,the influence of pile-soil interaction on its seismic performance should not be ignored.

黏土矿物材料在煤矿注浆领域的研究进展与前景展望

我国煤炭资源的开采将进入深部开采阶段,传统的无机和有机注浆材料难以应对深部开采高应力、高地温、高岩溶水压的工程条件。黏土矿物具有特殊的层状结构及高膨胀性、良好的热稳定性、高火山灰活性等理化特征,已被广泛用于煤矿注浆材料领域。近年来,国内外学者开发了纯黏土注浆材料、水泥-黏土复合注浆材料以及有机物-黏土复合注浆材料,并阐明了各类材料的用途及黏土矿物作为外加填料的强化机理。本文基于对黏土矿物结构、特性、表征及应用的阐述,综合近年来国内外科研人员对煤矿含黏土注浆材料的研究,归纳了含黏土注浆材料的开发现状,探讨了黏土矿物用于煤矿注浆的必要条件和共性特征,指出了当前煤矿含黏土注浆材料研究中存在的问题,并对今后含黏土注浆材料的开发提出了展望。

机场道面水平钻孔注浆材料的制备与性能研究

为满足机场不停航施工道面下基层水平注浆工程对材料的需求,开展了复合硅酸盐水泥和硫铝酸盐水泥复配试验。制备出符合施工要求的硅酸盐-硫铝酸盐复合水泥砂浆,并使用维卡仪、截锥圆模、压力试验机等设备研究了材料的凝结时间、流动性、1d抗压强度等。结果表明:硫铝酸盐水泥掺加比例越高,凝结时间越短;水灰比及减水剂掺量对流动性影响较大,同时对其他性能有一定影响。在确认最佳配合比时,经圆柱体强度试件模拟的钻孔注浆和现场试验段重锤式弯沉仪及探地雷达实测结果表明:复合水泥砂浆具有良好的工作性能,道面强度及结构恢复至钻孔前水平,能满足机场不停航施工要求。

组合膨胀剂对风电灌浆料早期膨胀性能的影响

基于改进的竖向膨胀率(εv)测试方法,获得了高强风电灌浆料0~24 h、1~7 d的εv发展全曲线;并研究了掺合料比例及组合膨胀剂比例对灌浆料εv、流动度、力学强度的影响.结果表明:灌浆料0~24 h竖向膨胀率曲线呈“四阶段”特征;在0%~20%掺量范围内提高硅灰掺量,灌浆料流动度下降,0~24 h内εv曲线峰值先增大后减小;塑性膨胀剂(PEA)对24 h内εv发展起主导作用,复掺氧化钙-硫铝酸钙双源膨胀剂(HP-CSA)后,εv峰值减小,24 hεv下降、3 hεv增大,有利于控制24 h与3 h的εv差值;在1~7 d内,0.03%掺量的PEA即可促进HP-CSA膨胀效能的发挥,6%以上掺量的HP-CSA可较好补偿竖向自收缩变形而获得净膨胀灌浆料;PEA与HP-CSA组合,可发挥时间上接力、效果上协同的膨胀调控作用,可分阶段、按需设计,从而实现对灌浆料7 d内竖向膨胀率的精细调控;随组合膨胀剂掺量增加,灌浆料初始和30 min流动度无明显变化,28 d抗压强度先增大后减小;在本文研究范围内,0.06%PEA+6%HP-CSA是最优掺量组合.

叠合板式综合管廊侧墙连接节点面外抗震性能试验研究

叠合板式综合管廊属于半装配式结构,其接缝数量少,抗渗性能优越,应用前景广泛。为了研究采用灌浆套筒连接和浆锚搭接连接两种连接方式的叠合板式综合管廊侧墙在面外荷载作用下的抗震性能,该文开展了采用两类连接方式的足尺侧墙模型的面外低周反复试验,并与管廊现浇侧墙构件作对比。通过分析试件破坏模式、裂缝分布以及受力性能指标,初步揭示了不同连接方式对叠合板式侧墙面外抗震性能的影响。研究表明:叠合板式试件与现浇试件抗震性能基本一致,滞回曲线均较饱满,极限承载力与刚度退化规律基本一致,满足装配式结构等同现浇的抗震设计要求;两类叠合板式管廊侧墙试件延性系数分别为7.05和8.50,均具有良好的面外延性,满足我国抗震设计规范中变形能力要求;采用浆锚搭接连接的叠合板式试件与采用灌浆套筒连接的叠合板式试件相比,滞回曲线更加饱满,变形能力好,但峰值抗侧承载力低,相同侧向位移下损伤破坏严重;两种连接方式的均可有效传递钢筋应力直至构件破坏。

水泥基灌浆材料制备和基本性能研究评述

基于国内外研究现状,介绍了水泥基灌浆材料的基本原材料组成,并综述了其流动性能、凝结特性、膨胀性能、力学性能以及长期性能和耐久性能的研究成果,总结了研究中发现的基本规律并分析了其中存在的局限性,同时结合工程需求和建材行业发展趋势,对其未来的研究方向进行了展望并给出若干建议。

深部煤巷掘锚一体化支护优化及安全保障技术

为提高掘锚护一体机组在深部复杂条件的适用性,以丁集矿1242(3)试验巷道为研究背景,提出取消锚杆、锚索组合构件思路以解决钻机对孔困难难题,进一步提升掘支效率,并提出了掘锚机组条件下的巷道围岩“护表刚化-锚固强化-应力优化”一体化协同控制技术措施。巷道顶板采用钢筋网护表内衬10#菱形金属网,走向线性锚索束安全保障支护技术,煤柱帮采用关键部位补强、注浆加固等方案,并进行了数值模拟验证。现场应用结果表明,巷道平均圆班进尺由原来的6排增加至8排,显著提升了巷道掘支效率,减人增效效果显著,实现了丁集煤矿掘锚一体机组条件下的深井煤巷掘支优化及安全有效支护。

超深基坑施工对既有地铁车站变形的控制研究

基坑施工对邻近地铁车站运营安全的影响较大。依托成都地铁18号线某车站基坑,研究超深基坑在不同施工环境中的开挖变形规律,根据围护结构变形及地表沉降判断基坑施工稳定性及安全性。对新旧车站间侧向与底部土体进行注浆加固,以保障基坑和既有车站的安全。注浆加固后围护结构桩体水平位移和地表沉降最大值均较加固前减小。

新型竖缝互锁灌孔复合砌块墙体抗压及抗震性能试验研究

新型竖缝互锁灌孔复合砌块墙体是一种绿色、环保且低碳的新型砌体结构,为研究其抗压性能与抗震性能,分别对墙体进行轴压试验与拟静力试验,分析灌孔方式与构造柱类型对该墙体抗压承载力、荷载分配与变形协调等方面的影响,以及不同构造柱类型对墙体抗震性能的影响。结果表明,随着现浇构造柱与复合砌体部分强度差的减小,墙体整体变形协调能力有所提升;提出了适用于设置构造柱的新型墙体的抗压承载力计算公式,计算值与试验值吻合度较好;芯柱构造柱对墙体延性的提升效率高于现浇构造柱墙体,而现浇构造柱墙体的抗震承载力、极限位移等指标优于芯柱构造柱墙体。研发绿色、环保、低碳的新型砌体结构是助力国家乡村振兴战略和改善村镇建筑抗灾能力的有效途径,该新型墙体结构为新疆地区村镇建筑提供了一种新的选择。

浅埋富水砂层隧道复合注浆治理技术研究

青岛地铁四号线张村站横通道为浅埋富水砂层,为了解决开挖过程中面临的涌水涌砂问题,采用多方法复合注浆加固技术进行治理。模袋桩布置于重点加固区外轮廓,模袋桩工法能起到桩体加固作用,同时可以控制注浆扩散,抑制地表抬升;分段钢管桩布置于重点加固区域内部,采用分段注入的方式,均匀扩散有利于加固效果,且能避免局部不均匀注浆造成的抬升问题;在中粗砂地层中,水泥浆液的渗滤效应是不可忽视的,注浆扩散半径按1.2m进行考虑,实践证明是合理的。浅埋富水砂层注浆结束后,配合真空降水,实现了隧道内的无水施工环境。钢管桩、模袋桩和注浆三种方法构成了复合加固技术,配合其他辅助工艺方法,有效解决了浅埋富水砂层的治理难题,对类似工程具有借鉴意义。

第三系半成岩富水砂岩隧道水平高压旋喷桩复合结构超前预加固研究

在诸如第三系半成岩地层等富水软弱均质地层的隧道建设中,常采用水平高压旋喷桩进行洞内超前预加固,但水平旋喷桩往往因自身抗拉强度低在承受较大荷载时容易发生断裂破坏。依托云南临沧至清水河高速公路王家寨隧道工程,提出了一种在桩体内插入小直径钢管的水平高压旋喷复合结构。通过力学理论分析、数值模拟与现场监测,对比分析了水平高压旋喷桩素桩与复合结构的力学机制与对围岩加固作用,并对钢管布置形式及直径进行优化设计。研究表明:在300 kPa水压下,复合结构相比素桩的挠度值降低了34.8%,最大拉应力降低了37.5%,受力模式明显改善,承受的极限水压力荷载大幅提升至700 kPa,对围岩拱顶沉降、应力也有一定削减作用;增加拱顶钢管布置密度可有效降低桩体拉应力,而减少钢管直径则会导致钢管拉应力增大;建议实际工程中拱顶间隔1根桩体布置108 mm钢管,拱肩间隔2~3根布置89 mm钢管,边墙可不设钢管。

低净空环境旋喷静压复合桩的试验研究

在既有建筑的加固改造过程中,桩基础是既有建筑地基基础加固改造或托换的重要手段,但是常规的设备和工艺往往无法满足在既有建筑内部低净空条件下大桩径、大桩长、高承载力桩基础的施工要求。针对此类需求,将锚杆静压桩技术和水泥土复合桩技术相结合,提出低净空下旋喷静压复合桩技术,并研发了旋喷静压一体化成套设备。通过现场足尺试验,验证了该项技术施工工艺的可行性,并通过现场试验对旋喷静压复合桩、旋喷桩及静压桩的施工工艺、单桩承载力、桩身内力等进行了对比分析,试验证明:与传统的静压桩、旋喷桩相比,旋喷静压复合桩的承载力大幅提高。