2D Finite Element Computer Analysis of Strength for Brazed Joint of Cemented Carbide and Silver Brazing Filler Metal

Brazing has a wide acceptance in industries and its simplicity in variety of application attracts more and more patronage. The strength of brazing joint determines the reliability of brazed engineering components. So the need to ascertain the reliability or to predict its failure （without some destructive testing） becomes high even with a computer aided analysis using the Finite Element Analysis. Here, we have employed the services of FEA software, Abaqus CAE, as a tool for the computer calculation to investigate a joint case of cemented carbide brazed with silver-based filler metal. In this paper, 2D analysis has been adopted because the thickness of the material （in 2D） does not influence the final calculation results. We have applied constant loading and constant boundary condition to explore data from the elastic and plastic strain analysis through which we were able to predict the maximum joint strength with respect to the joint thickness. The pattern of the meshing was also significant. And the result could be transferable to a real-life field situation. The final results showed that there is an optimum thickness of the filler metal with the maximum strength which matches that obtained from experiment.

Novel cemented carbide produced with TiN_(0.3) and high-entropy alloys

High-entropy alloys are suitable for use as a binder for cemented carbides duo to outstanding mechanical, oxidation and wear behavior. Therefore, high-entropy alloy was selected to replace Co and Ni metal bond in this study. The results of X-ray diffraction analysis show that CoCrNiCuMn high-entropy alloy is stabilized in the cemented carbide system. Scanning electron microscope（SEM） fractural morphologies of the cemented carbides added with CoCrNiCuMn show that CoCrNiCuMn distributes in grain boundaries, and the grains are bound tightly together. Furthermore, SEM fractural morphologies of the cemented carbides with 5 wt%, 7 wt%, and 10 wt% CoCrNiCuMn show that CoCrNiCuMn slows the growth of grains, which effectively binders the grains, prevents the generation and propagation of cracks, and finally, greatly improves the toughness of the cemented carbides.According to the results observed in the cemented carbides containing different amounts of CoCrNiCuMn, the hardness level gradually increases with the amount of CoCrNiCuMn; however, a reverse trend is seen in the toughness level. The cemented carbide with 10 wt% CoCrNiCuMn shows the highest toughness value of 7.05 MPa·m^1/2.