Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6)...Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.展开更多
Low-cost thermal insulation porous ceramics with uniform pore diameter and low bulk density were prepared with soda-ash dregs and felsic tailings.We investigated the effect of temperature,foaming agent,fluxing agent,A...Low-cost thermal insulation porous ceramics with uniform pore diameter and low bulk density were prepared with soda-ash dregs and felsic tailings.We investigated the effect of temperature,foaming agent,fluxing agent,Al_(2)O_(3)and CaO content on the pore structure and crystal phase of porous ceramics.The effect of Ca^(2+)in soda-ash dregs on the preparation of quartz-feldspar based porous ceramics was studied.The results showed that the contribution of Ca^(2+)to the preparation of porous ceramics in this system was mainly to accelerate the Si-O bond fracture and reduce the sintering temperature at the initial stage of sintering,which destroyed the needle-like feldspar in the high temperature melt and reduced the melt viscosity,thus reduced the foaming resistance and promoted the porous products with uniform pore size distribution.The Ca^(2+)content on the high side can participate in the formation of crystals in sintering.The generated needle-like diopside and augite,which have small length-diameter ratio,will negligibly change in the viscosity of melt at high temperatures,and their inhibition effect on pores is not as good as that of feldspar with large length-diameter ratio,resulting in the merger and collapse of pores.But the increase of diopside and augite can improve the compressive strength of porous products to some extent.Porous ceramic products containing needle-like feldspar phase can be prepared by using two kinds of solid waste,which can improve the compressive strength of the products and reduce the raw material cost and energy consumption while comprehensively utilizing the double solid waste.The optimal product has a bulk density of 0.45 g/cm^(3),a compressive strength of 3.17 MPa,and a thermal conductivity of 0.11 W/(m·K).展开更多
This paper presents the results of the study concerning to the leakagecurrent behaviour on artificially polluted ceramic insulator surface. From the present study it wasobserved that there is a reasonably well-defined...This paper presents the results of the study concerning to the leakagecurrent behaviour on artificially polluted ceramic insulator surface. From the present study it wasobserved that there is a reasonably well-defined inception of current i.e. scintillations at afinite voltage, The corresponding voltages for extinction of the current are in the range of 0.8 kVto 2.1 kV. Obviously, the dry band formed in the immediate vicinity of the pin prevents smoothcurrent flow as the voltage rises from zero. Only when the voltage is adequate it causes a flashoverof the dry band and current starts flowing. As is common in similar current extinction phenomena,here also, the extinction voltages are significantly lower than the inception voltages. Further, thevoltage-current curves invariably show hysteresis - the leakage currents are lower in the reducingportion of the voltage. This is obviously due to drying of the wet pollutant layer therebyincreasing its resistance. It is believed that this is the first time that such a directquantitative evidence of drying in individual half cycles is experimentally visualized.展开更多
The flashover of insulator strings occurring at normal working voltages undercontaminated/polluted conditions, obviously deserves serious consideration. Though much researchhas been gone into pollution-induced flashov...The flashover of insulator strings occurring at normal working voltages undercontaminated/polluted conditions, obviously deserves serious consideration. Though much researchhas been gone into pollution-induced flashover phenomena but grey areas still exist in ourknowledge. In the present experimental study the breakdown (flashover) voltages across gaps oninsulator top surfaces and gaps between sheds (on the underside of an insulator), also the flashoverstudies on a single unit and a 3-unit insulator strings were carried out. An attempt has been madeto correlate the values obtained for all the cases. From the present investigation it was found thatresistance measurement of individual units of a polluted 3-unit string before and after flashoverindicates that strongly differing resistances could be the cause of flashover of ceramic discinsulator strings.展开更多
Surface modification techniques with plasma are widely investigated to improve the surface insulation capability of polymers under dry conditions,while the relationship between treatment method,surface physical and ch...Surface modification techniques with plasma are widely investigated to improve the surface insulation capability of polymers under dry conditions,while the relationship between treatment method,surface physical and chemical properties,and wet flashover voltage is still unclear for inorganic ceramics.In this work,the surface insulation properties of ceramics under wet conditions are improved using nanosecond-pulsed dielectric barrier discharge with polydimethylsiloxane(PDMS)as the precursor.The relationships between PDMS concentration and the water contact angle,dry and wet flashover voltages are obtained to acquire the optimal concentration.The surface charge dissipation test and surface physio-chemical property measurement with SEM,AFM,XPS are carried out to further explore the mechanism of surface insulation enhancement.The results show that film deposition with micron thickness and superhydrophobicity occurs at the PDMS concentration of 1.5%.The dry flashover voltage is increased by 14.6%due to the induction of deep traps,while the wet flashover voltage is increased by 66.7%.The gap between dry-wet flashover voltage is decreased by 62.3%compared with the untreated one due to the self-cleaning effect.展开更多
Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina base...Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina based porous ceramics were briefly introduced. Alumina based porous ceramics were prepared combined foaming method with gelcasting,sol- gel process or cement curing process. The influences of different preparation methods on the sintering shrinkage, porosity, phase composition, microstructure, compressive strength and thermal conductivity were discussed. Alumina based porous ceramics with relatively high strength and low thermal conductivity could be obtained through the above mentioned methods. Compared with the traditional lining materials,about 40% energy could be saved when they were used as the furnace wall.展开更多
The insulating ceramics were processed with sinking and wire cut electrical discharge machining(EDM). The new technology was named as the assisting electrode method. In the machining, the electrical conductive materia...The insulating ceramics were processed with sinking and wire cut electrical discharge machining(EDM). The new technology was named as the assisting electrode method. In the machining, the electrical conductive material was adhered on the surface of insulating workpiece as the starting point of electrical discharge. As the processing operated in oil, the electrical conductive product composed of decomposition carbon element from working oil adhered on the workpiece during discharge. The discharges generated continuously with the formation of the electrical conductive layer. So, the insulating ceramics turn to the machinable material by EDM. We introduced the mechanism and the application of the machining of insulating ceramics such as Si3N4 and ZrO2.展开更多
Compressed thin layers of ceramic fiber insulation are used as high temperature insulating layers as well as mechanical support for catalyst coated ceramic monoliths in automotive emission control devices. Minimizatio...Compressed thin layers of ceramic fiber insulation are used as high temperature insulating layers as well as mechanical support for catalyst coated ceramic monoliths in automotive emission control devices. Minimization of energy losses, choice of material and thickness of com- pressed insulating layer are based on knowledge of their thermal physical properties. Currently, consistent meas- urements of materials in a compressed state, as they would be in emission control applications, are absent due to the absence of suitable methods for s,wh tests. A test method was developed for measurement of the thermal conductivity of compressed thin fiber layers. This paper summarizes the results of thermal conductivity and diffu- sivity measurements of 27 compressed fiber alumina -sili- ca -vermiculite materials in the range of 200 -950℃. Thermal physical properties as a function of temperature, density/mechanical pressure, thickness and composition of insulating layers are presented. The whole set of exper- imental data is generalized on 3D surface plots and de- scribed by polynomial functions. The possible heat trans- fer mechanisms governing apparent thermal conductivity of pressed insulation layers are discussed.展开更多
Considering the challenge of aerodynamic heating,the development of high-performance insulating ce-ramic materials with lightweight and low thermal conductivity is crucially important for aerospace vehi-cles to achiev...Considering the challenge of aerodynamic heating,the development of high-performance insulating ce-ramic materials with lightweight and low thermal conductivity is crucially important for aerospace vehi-cles to achieve flight at high speed for a long time.In this work,macro-porous silicon oxycarbide(SiOC)ceramics with directional pores(DP-SiOC)(mean pore size of 88.1μm)were prepared using polysiloxane precursors via freeze casting and photocrosslinking,followed by pyrolysis.The DP-SiOC samples were lightweight(density∼0.135 g cm^(-3))with a porosity of 90.4%,which showed good shapability through the molding of polysiloxane precursors.The DP-SiOC samples also exhibited an ultra-low thermal con-ductivity of 0.048 W(m K)^(-1)at room temperature,which can also withstand heat treatment at 1200°C for 1 h.In addition,scaffolds with triply periodic minimal surfaces(TPMS)were fabricated using digital light processing(DLP)printing,which was further filled with polysiloxane precursors for increasing the strength of DP-SiOC.The TPMS scaffolds filled with macro-porous SiOC ceramics(TPMS-DP-SiOC)showed good integration between TPMS and macro-pore structures,which had a porosity∼75%and high specific strength of 9.73×10^(3)N m kg^(-1).The thermal conductivity of TPMS-DP-SiOC samples was 0.255 W(m K)^(-1)at room temperature.The biomimetic TPMS-DP-SiOC ceramics developed in this study are likely used for thermal protection systems.展开更多
To meet the emerging demands for thermal protection materials for hypersonic aircraft,developing porous ultrahigh-temperature ceramics with both robust mechanical properties and superior thermal insulation performance...To meet the emerging demands for thermal protection materials for hypersonic aircraft,developing porous ultrahigh-temperature ceramics with both robust mechanical properties and superior thermal insulation performance is a critical challenge.Herein,we report novel porous(Ta_(0.2)Nb_(0.2)Ti_(0.2)Zr_(0.2)Hf_(0.2))C high-entropy carbide(PHEC)ceramics fabricated by a self-foaming method using commercially available metal chloride and furfuryl alcohol(FA)as precursors.The PHEC ceramics are constructed of microspheres with a size of 2µm,leading to a high porosity of 91.3%and an interconnected frame.These microspheres consist of high-entropy carbide grains(20 nm),resulting in abundant interfaces and nanosized pores in the PHEC ceramics.Due to its unique hierarchical structure,the prepared PHEC ceramics have outstanding compressive strength(28.1±2 MPa)and exceptionally low thermal conductivity(κ_(T),0.046 W·m^(-1)·K^(-1))at room temperature.This makes it a promising thermal insulation materials for ultrahigh temperature applications.This work provides a cost-effective and facile strategy for producing porous ultrahigh-temperature ceramics.展开更多
Increasing porosity is one of the most direct ways to improve the thermal insulation and dielectric properties of materials.Until now,many wet methods for preparing Si_(3)N_(4) ceramic foams usually face the problems ...Increasing porosity is one of the most direct ways to improve the thermal insulation and dielectric properties of materials.Until now,many wet methods for preparing Si_(3)N_(4) ceramic foams usually face the problems of complex rheology,long period,and expensive cost,and the reported pore sizes of Si_(3)N_(4) ceramic foams are typically micron-grade,resulting in a lack of competitiveness in thermal insulation and wave-transparent applications.In this paper,the Si_(3)N_(4)@SiO_(2) ceramic foams were prepared using an efficient dry-method,which combined three processes of low temperature chemical vapor deposition(LTCVD),template,and isostatic pressing.The method has the advantages of simple operation and short preparation period,and can realize near-net size molding and mass production.In addition,the evolution mechanisms of honeycomb microstructure and composition of Si_(3)N_(4)@SiO_(2) ceramic foam during sintering were studied by chemical reaction thermodynamics.The as-prepared Si_(3)N_(4)@SiO_(2) ceramic foam possesses low density(0.377 g·cm^(-3)),high compressive strength(7.5 MPa),low thermal conductivity(0.0808 W·m^(-1)·K^(-1)),and excellent dielectric properties(ε<1.32,tanδ<0.009)in the frequency range of 8-18 GHz,and its maximum working temperature in air can reach up to 1100℃.It will be recommended to be applied in the interlayer of Si_(3)N_(4) ceramic radome to improve its thermal insulation and electromagnetic wave transparency performances.展开更多
The paper gives an overview on experimental observations of the failure behavior of electrically insulating and conducting cracks in piezoelectric ce- ramics.The experiments include the indentation fracture test,the b...The paper gives an overview on experimental observations of the failure behavior of electrically insulating and conducting cracks in piezoelectric ce- ramics.The experiments include the indentation fracture test,the bending test on smooth samples,and the fracture test on pre-notched(or pre-cracked)compact ten- sion samples.For electrically insulating cracks,the experimental results show a com- plicated fracture behavior under electrical and mechanical loading.Fracture data are much scattered when a static electric field is applied.A statistically based frac- ture criterion is required.For electrically conducting cracks,the experimental results demonstrate that static electric fields can fracture poled and depoled lead zirconate titanate ceramics and that the concepts of fracture mechanics can be used to mea- sure the electrical fracture toughness.Furthermore,the electrical fracture toughness is much higher than the mechanical fracture toughness.The highly electrical fracture toughness arises from the greater energy dissipation around the conductive crack tip under purely electric loading,which is impossible under mechanical loading in the brittle ceramics.展开更多
In recent years, the deficiencies of ceramic insulators along with their high maintenance costs have resulted in the replacement of ceramic insulators with silicon type in the pollution area. This idea has been employ...In recent years, the deficiencies of ceramic insulators along with their high maintenance costs have resulted in the replacement of ceramic insulators with silicon type in the pollution area. This idea has been employed for more than two decades in the polluted areas. Humidity of the weather in the south of Iran and the presence of pollutants in the air have made special conditions for construction and maintenance of some equipment including transformer bushings. Usual ceramic bushings, due to their ability in absorbing pollution and the rapid reduction of creepage distance (in a limited time period), have reduced transformer disconnection severely as a result of earth fault. Additionally, they are costly to be washed regularly. Therefore, using intelligent materials in designing bushing can increase the reliability of network and consequently reduction of costs. In this regard, this paper investigates the use of silicon bushings in the distribution systems and proposes operational ideas for the optimal operation of these devices in the polluted areas. The sample bushing was evaluated based on the IEC60137 standard test.展开更多
基金the National Key R&D Program of China(No.2021YFB3701404)the National Natural Science Fund for Distinguished Young Scholars(No.52025041)+1 种基金the National Natural Science Foundation of China(Nos.52250091,51904021,and 52174294)the Fundamental Research Funds for the Central Universities(Nos.FRF-TP-20-02C2 and FRF-BD-22-05).
文摘Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.
基金Supported by the National Natural Science Foundation of China(No.51674161)Major Basic Research Projects of Shandong Province Natural Science Foundation(No.ZR2017ZC0735)+1 种基金Open Topic of Key Laboratory of Gold Mineralization Processes and Resource Utilization Subordinated to the Ministry of Land and Resources and Key Laboratory of Metallogenic Geological Process and Resources Utilization in Shandong Province(No.Kfkt201812)Research on Precious Metal Mineral Achievement Integration and Tailings Comprehensive Utilization in Shandong Province(Shandong Geological Exploration Document:[2018]No.10)。
文摘Low-cost thermal insulation porous ceramics with uniform pore diameter and low bulk density were prepared with soda-ash dregs and felsic tailings.We investigated the effect of temperature,foaming agent,fluxing agent,Al_(2)O_(3)and CaO content on the pore structure and crystal phase of porous ceramics.The effect of Ca^(2+)in soda-ash dregs on the preparation of quartz-feldspar based porous ceramics was studied.The results showed that the contribution of Ca^(2+)to the preparation of porous ceramics in this system was mainly to accelerate the Si-O bond fracture and reduce the sintering temperature at the initial stage of sintering,which destroyed the needle-like feldspar in the high temperature melt and reduced the melt viscosity,thus reduced the foaming resistance and promoted the porous products with uniform pore size distribution.The Ca^(2+)content on the high side can participate in the formation of crystals in sintering.The generated needle-like diopside and augite,which have small length-diameter ratio,will negligibly change in the viscosity of melt at high temperatures,and their inhibition effect on pores is not as good as that of feldspar with large length-diameter ratio,resulting in the merger and collapse of pores.But the increase of diopside and augite can improve the compressive strength of porous products to some extent.Porous ceramic products containing needle-like feldspar phase can be prepared by using two kinds of solid waste,which can improve the compressive strength of the products and reduce the raw material cost and energy consumption while comprehensively utilizing the double solid waste.The optimal product has a bulk density of 0.45 g/cm^(3),a compressive strength of 3.17 MPa,and a thermal conductivity of 0.11 W/(m·K).
文摘This paper presents the results of the study concerning to the leakagecurrent behaviour on artificially polluted ceramic insulator surface. From the present study it wasobserved that there is a reasonably well-defined inception of current i.e. scintillations at afinite voltage, The corresponding voltages for extinction of the current are in the range of 0.8 kVto 2.1 kV. Obviously, the dry band formed in the immediate vicinity of the pin prevents smoothcurrent flow as the voltage rises from zero. Only when the voltage is adequate it causes a flashoverof the dry band and current starts flowing. As is common in similar current extinction phenomena,here also, the extinction voltages are significantly lower than the inception voltages. Further, thevoltage-current curves invariably show hysteresis - the leakage currents are lower in the reducingportion of the voltage. This is obviously due to drying of the wet pollutant layer therebyincreasing its resistance. It is believed that this is the first time that such a directquantitative evidence of drying in individual half cycles is experimentally visualized.
文摘The flashover of insulator strings occurring at normal working voltages undercontaminated/polluted conditions, obviously deserves serious consideration. Though much researchhas been gone into pollution-induced flashover phenomena but grey areas still exist in ourknowledge. In the present experimental study the breakdown (flashover) voltages across gaps oninsulator top surfaces and gaps between sheds (on the underside of an insulator), also the flashoverstudies on a single unit and a 3-unit insulator strings were carried out. An attempt has been madeto correlate the values obtained for all the cases. From the present investigation it was found thatresistance measurement of individual units of a polluted 3-unit string before and after flashoverindicates that strongly differing resistances could be the cause of flashover of ceramic discinsulator strings.
基金partially supported by National Natural Science Foundation of China(Nos.51977104,52037004 and 52207160)the Natural Science Foundation of Jiangsu Province(No.BK20220341)。
文摘Surface modification techniques with plasma are widely investigated to improve the surface insulation capability of polymers under dry conditions,while the relationship between treatment method,surface physical and chemical properties,and wet flashover voltage is still unclear for inorganic ceramics.In this work,the surface insulation properties of ceramics under wet conditions are improved using nanosecond-pulsed dielectric barrier discharge with polydimethylsiloxane(PDMS)as the precursor.The relationships between PDMS concentration and the water contact angle,dry and wet flashover voltages are obtained to acquire the optimal concentration.The surface charge dissipation test and surface physio-chemical property measurement with SEM,AFM,XPS are carried out to further explore the mechanism of surface insulation enhancement.The results show that film deposition with micron thickness and superhydrophobicity occurs at the PDMS concentration of 1.5%.The dry flashover voltage is increased by 14.6%due to the induction of deep traps,while the wet flashover voltage is increased by 66.7%.The gap between dry-wet flashover voltage is decreased by 62.3%compared with the untreated one due to the self-cleaning effect.
基金Financial supports from the National Natural Science Foundation of China ( No. 51272240,51202225,51402265 )International S&T Cooperation Program of China ( No. 2014DFA50240)
文摘Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina based porous ceramics were briefly introduced. Alumina based porous ceramics were prepared combined foaming method with gelcasting,sol- gel process or cement curing process. The influences of different preparation methods on the sintering shrinkage, porosity, phase composition, microstructure, compressive strength and thermal conductivity were discussed. Alumina based porous ceramics with relatively high strength and low thermal conductivity could be obtained through the above mentioned methods. Compared with the traditional lining materials,about 40% energy could be saved when they were used as the furnace wall.
文摘The insulating ceramics were processed with sinking and wire cut electrical discharge machining(EDM). The new technology was named as the assisting electrode method. In the machining, the electrical conductive material was adhered on the surface of insulating workpiece as the starting point of electrical discharge. As the processing operated in oil, the electrical conductive product composed of decomposition carbon element from working oil adhered on the workpiece during discharge. The discharges generated continuously with the formation of the electrical conductive layer. So, the insulating ceramics turn to the machinable material by EDM. We introduced the mechanism and the application of the machining of insulating ceramics such as Si3N4 and ZrO2.
文摘Compressed thin layers of ceramic fiber insulation are used as high temperature insulating layers as well as mechanical support for catalyst coated ceramic monoliths in automotive emission control devices. Minimization of energy losses, choice of material and thickness of com- pressed insulating layer are based on knowledge of their thermal physical properties. Currently, consistent meas- urements of materials in a compressed state, as they would be in emission control applications, are absent due to the absence of suitable methods for s,wh tests. A test method was developed for measurement of the thermal conductivity of compressed thin fiber layers. This paper summarizes the results of thermal conductivity and diffu- sivity measurements of 27 compressed fiber alumina -sili- ca -vermiculite materials in the range of 200 -950℃. Thermal physical properties as a function of temperature, density/mechanical pressure, thickness and composition of insulating layers are presented. The whole set of exper- imental data is generalized on 3D surface plots and de- scribed by polynomial functions. The possible heat trans- fer mechanisms governing apparent thermal conductivity of pressed insulation layers are discussed.
基金supported by the CAS Interdisciplinary Innova-tion Team Project(No.JCTD-2020-10)of the Chinese Academy of SciencesChina and the Defense Industrial Technology Develop-ment Program(No.JCKY2021130B039).
文摘Considering the challenge of aerodynamic heating,the development of high-performance insulating ce-ramic materials with lightweight and low thermal conductivity is crucially important for aerospace vehi-cles to achieve flight at high speed for a long time.In this work,macro-porous silicon oxycarbide(SiOC)ceramics with directional pores(DP-SiOC)(mean pore size of 88.1μm)were prepared using polysiloxane precursors via freeze casting and photocrosslinking,followed by pyrolysis.The DP-SiOC samples were lightweight(density∼0.135 g cm^(-3))with a porosity of 90.4%,which showed good shapability through the molding of polysiloxane precursors.The DP-SiOC samples also exhibited an ultra-low thermal con-ductivity of 0.048 W(m K)^(-1)at room temperature,which can also withstand heat treatment at 1200°C for 1 h.In addition,scaffolds with triply periodic minimal surfaces(TPMS)were fabricated using digital light processing(DLP)printing,which was further filled with polysiloxane precursors for increasing the strength of DP-SiOC.The TPMS scaffolds filled with macro-porous SiOC ceramics(TPMS-DP-SiOC)showed good integration between TPMS and macro-pore structures,which had a porosity∼75%and high specific strength of 9.73×10^(3)N m kg^(-1).The thermal conductivity of TPMS-DP-SiOC samples was 0.255 W(m K)^(-1)at room temperature.The biomimetic TPMS-DP-SiOC ceramics developed in this study are likely used for thermal protection systems.
基金This research was supported by the National Natural Science Foundation of China(Nos.52173299 and 52372087)the Natural Science Foundation of Shaanxi Province(No.2021JZ-51).
文摘To meet the emerging demands for thermal protection materials for hypersonic aircraft,developing porous ultrahigh-temperature ceramics with both robust mechanical properties and superior thermal insulation performance is a critical challenge.Herein,we report novel porous(Ta_(0.2)Nb_(0.2)Ti_(0.2)Zr_(0.2)Hf_(0.2))C high-entropy carbide(PHEC)ceramics fabricated by a self-foaming method using commercially available metal chloride and furfuryl alcohol(FA)as precursors.The PHEC ceramics are constructed of microspheres with a size of 2µm,leading to a high porosity of 91.3%and an interconnected frame.These microspheres consist of high-entropy carbide grains(20 nm),resulting in abundant interfaces and nanosized pores in the PHEC ceramics.Due to its unique hierarchical structure,the prepared PHEC ceramics have outstanding compressive strength(28.1±2 MPa)and exceptionally low thermal conductivity(κ_(T),0.046 W·m^(-1)·K^(-1))at room temperature.This makes it a promising thermal insulation materials for ultrahigh temperature applications.This work provides a cost-effective and facile strategy for producing porous ultrahigh-temperature ceramics.
基金supported by the Special Project of Science and Technology Cooperation and Exchange of Shanxi Province(No.202204041101014)the National Key Research and Development Program of China(No.2023YFB3811302)+1 种基金the Jinzhong University Research Funds for Doctor(No.JUD2023014)the Shanxi Provincial Key Research and Development Project(No.2022ZDYF027).
文摘Increasing porosity is one of the most direct ways to improve the thermal insulation and dielectric properties of materials.Until now,many wet methods for preparing Si_(3)N_(4) ceramic foams usually face the problems of complex rheology,long period,and expensive cost,and the reported pore sizes of Si_(3)N_(4) ceramic foams are typically micron-grade,resulting in a lack of competitiveness in thermal insulation and wave-transparent applications.In this paper,the Si_(3)N_(4)@SiO_(2) ceramic foams were prepared using an efficient dry-method,which combined three processes of low temperature chemical vapor deposition(LTCVD),template,and isostatic pressing.The method has the advantages of simple operation and short preparation period,and can realize near-net size molding and mass production.In addition,the evolution mechanisms of honeycomb microstructure and composition of Si_(3)N_(4)@SiO_(2) ceramic foam during sintering were studied by chemical reaction thermodynamics.The as-prepared Si_(3)N_(4)@SiO_(2) ceramic foam possesses low density(0.377 g·cm^(-3)),high compressive strength(7.5 MPa),low thermal conductivity(0.0808 W·m^(-1)·K^(-1)),and excellent dielectric properties(ε<1.32,tanδ<0.009)in the frequency range of 8-18 GHz,and its maximum working temperature in air can reach up to 1100℃.It will be recommended to be applied in the interlayer of Si_(3)N_(4) ceramic radome to improve its thermal insulation and electromagnetic wave transparency performances.
基金The project supported by an RGC grant from the Research Grant Council of the Hong Kong Special Administrative RegionChina
文摘The paper gives an overview on experimental observations of the failure behavior of electrically insulating and conducting cracks in piezoelectric ce- ramics.The experiments include the indentation fracture test,the bending test on smooth samples,and the fracture test on pre-notched(or pre-cracked)compact ten- sion samples.For electrically insulating cracks,the experimental results show a com- plicated fracture behavior under electrical and mechanical loading.Fracture data are much scattered when a static electric field is applied.A statistically based frac- ture criterion is required.For electrically conducting cracks,the experimental results demonstrate that static electric fields can fracture poled and depoled lead zirconate titanate ceramics and that the concepts of fracture mechanics can be used to mea- sure the electrical fracture toughness.Furthermore,the electrical fracture toughness is much higher than the mechanical fracture toughness.The highly electrical fracture toughness arises from the greater energy dissipation around the conductive crack tip under purely electric loading,which is impossible under mechanical loading in the brittle ceramics.
文摘In recent years, the deficiencies of ceramic insulators along with their high maintenance costs have resulted in the replacement of ceramic insulators with silicon type in the pollution area. This idea has been employed for more than two decades in the polluted areas. Humidity of the weather in the south of Iran and the presence of pollutants in the air have made special conditions for construction and maintenance of some equipment including transformer bushings. Usual ceramic bushings, due to their ability in absorbing pollution and the rapid reduction of creepage distance (in a limited time period), have reduced transformer disconnection severely as a result of earth fault. Additionally, they are costly to be washed regularly. Therefore, using intelligent materials in designing bushing can increase the reliability of network and consequently reduction of costs. In this regard, this paper investigates the use of silicon bushings in the distribution systems and proposes operational ideas for the optimal operation of these devices in the polluted areas. The sample bushing was evaluated based on the IEC60137 standard test.