High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ...High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ceramics by adjusting the proportion of raw materials,and have broad application prospects in many fields.This article provides a review of the high entropy effect,preparation methods,and main applications of high entropy ceramic materials,especially exploring relevant research on high entropy perovskite ceramics.It is expected to provide reference for the promotion of scientific research and the development of further large-scale applications of high-entropy ceramic materials.展开更多
In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(...In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.展开更多
With the increasing demand for sustainable building design,modern building ceramic materials are one of the key factors driving innovation and development in the field of architecture,thanks to their excellent perform...With the increasing demand for sustainable building design,modern building ceramic materials are one of the key factors driving innovation and development in the field of architecture,thanks to their excellent performance and environmentally friendly properties.The aim of this study is to provide an insight into the development and application of building ceramic materials in modern architecture,and to assess the contribution of material innovation to architectural design and sustainability goals by synthesising and analysing recent technological advances and case studies in this field.This study adopts a systematic literature review approach to screen and analyse a large number of academic articles and practical project reports on material innovation in building ceramics.Comparative analyses of different material properties,advances in production processes and the effects of their application in real building projects reveal the potential of building ceramic materials to improve the energy efficiency,extend the service life and enhance the aesthetic design of buildings.The findings show that the environmental and energy issues facing traditional building materials,such as improved thermal efficiency and a reduction in the overall carbon footprint of buildings,can be effectively addressed through the use of new building ceramic materials and technologies.In addition,the innovative use of architectural ceramics provides architects with more design flexibility,enabling them to create architectural works that are both aesthetically pleasing and functional.In the concluding section,the paper highlights the importance of continuing to explore technological innovations in building ceramic materials and how these innovations can contribute to a more sustainable and environmentally friendly building industry.Future research should further explore new areas of application for ceramic materials and how interdisciplinary collaboration can accelerate the practical application of these material technologies.展开更多
Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further...Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios (0-70wt%) were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.展开更多
High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mai...High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.展开更多
Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ ...Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.展开更多
In order to improve the tribological properties of ceramic composites, Al2O3/TiC-Al2O3/ TiC/CaF2 self-lubricating laminated ceramic composites were prepared by vacuum hot pressing sintering. Experiments were conducted...In order to improve the tribological properties of ceramic composites, Al2O3/TiC-Al2O3/ TiC/CaF2 self-lubricating laminated ceramic composites were prepared by vacuum hot pressing sintering. Experiments were conducted to get mechanical properties and the friction and wear properties were also measured with friction and wear tester. The worn surfaces were observed by scanning electron microscope (SEM) and energy dispersion spectrum (EDS). The wear resistance properties and the self-lubricating effect of ceramic composites were analyzed. Results show that the Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites layers are well-defined with a higher bonding strength and the mechanical performances are uniform enough to overcome the anisotropy of weak laminated ceramic composites. In addition, the fracture toughness of Al2O3/TiC layers is also improved. Its friction coefficient and wear rates decrease with the increase of rotation speed and load. Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites have good wear resistance because of the tribofilm formed by the CaF2 solid lubricants. The wear mechanisms of Al2O3/TiC/ CaF2 layers are abrasive wear and Al2O3/TiC layers are adhesive wear.展开更多
YBaCuO(YBCO) is one of thesuperconducting oxides with transition tem-perature above 90K.It has a orthorhombic crystal structrure ofa layered-perovskite-type with oxygen defi-ciency.This kind of material shows differen...YBaCuO(YBCO) is one of thesuperconducting oxides with transition tem-perature above 90K.It has a orthorhombic crystal structrure ofa layered-perovskite-type with oxygen defi-ciency.This kind of material shows differentdegree of preferred orientation after the展开更多
Changes of surface morphology following XeCI excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and AI2O3-SiC nanocomposite samples ex...Changes of surface morphology following XeCI excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and AI2O3-SiC nanocomposite samples exhibit a smooth rapid melt layer on the surface, and the formation of the metastabfe γ-Al2Oa was observed. A silicon-rich layer on the surface was formed after laser irradiation of Si3N4. The toughness K1c of the materials was measured by the indentation fracture method. After laser irradiation, the toughness of Al2O3, Al2O3-SiC nanocomposite and Si3N4 was improved to various degrees: Al2O3-SiC nanocomposite, 60% (max.); AI203, 40% (max.); Si3N4, 12% (max.).展开更多
The theoretical calculation formulas for the plane strain fracture toughness of mode Ⅰand Ⅱcracks of ceramic materials are deduced in this paper by using the nonlocal elasticity theory and maximum tensile stress cri...The theoretical calculation formulas for the plane strain fracture toughness of mode Ⅰand Ⅱcracks of ceramic materials are deduced in this paper by using the nonlocal elasticity theory and maximum tensile stress criterion The deduced formulas, which are independent of crack geometry,bear a relation to material parameters.It is shown through experiment that the theoretical value of fracture toughness is the lower limit of testing value. The theoretical calculation formulas for fracture toughness relate the macro-mechanical performance of materials with the micro-structural parameters and,therefore, are beneficial to fully understanding the physical mechanism of material rupture.展开更多
Thermal barrier coatings(TBCs)can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat....Thermal barrier coatings(TBCs)can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat.However,the continuous pursuit of a higher operating temperature leads to degradation,delamination,and premature failure of the top coat.Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems.In this paper,the latest progress of some new ceramic materials is first reviewed.Then,a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth,ceramic sintering,erosion,and calcium–magnesium–aluminium–silicate(CMAS)molten salt corrosion.Finally,new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar,columnar,and nanostructure inclusions.The latest developments of ceramic top coat will be presented in terms of material selection,structural design,and failure mechanism,and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance,better thermal insulation,and longer lifetime.展开更多
A normalized method for evaluation of thermal shock resistance for ceramic materials was proposed.A thermal shock resistance index(TSRI),Г,in the range of 1 to 100,was introduced,based on a normalized formula obtaine...A normalized method for evaluation of thermal shock resistance for ceramic materials was proposed.A thermal shock resistance index(TSRI),Г,in the range of 1 to 100,was introduced,based on a normalized formula obtained directly by a simple testing process of determining the changes in flexural strength before and after thermal shock cycles.Alumina ceramic was chosen as the model material and its thermal shock behavior was investigated systematically by water quenching.Based on the experiments on alumina ceramic,the thermal shock behaviors of other 19 types of ceramic materials ranging from porcelain,refractory ceramics to advanced ceramics including structural and functional ceramics were also evaluated,and their TSRIs,Г,were derived.The dependence ofГon the coefficient of thermal expansion(CTE)of the materials was plotted,and it revealed that CTE is the most critical factor in affecting the thermal shock resistance for various ceramic materials.The effect of other factors such as porosity and fracture toughness on the index was also discussed.展开更多
Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99....Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.展开更多
In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent ...In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730+ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.展开更多
The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM 9 TEM and energy spectrum analysis. Results showed that yttrium can react with the impurit...The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM 9 TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the AL2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.展开更多
Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resist...Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resistance of the composite. Under the present experimental conditions, the flank wear curves of the selected ceramic tool materials when machining the hardened tool steel obeyed the wear law well. But wear resistance of different ceramic materials varied with each other. Wear resistance of rare earth ceramic tool materials was higher than that of the corresponding materials without rare earth. Wear modes of the developed Al2O3/(W, Ti)C series rare earth ceramic tool materials were mainly flank wear and accompanied with slight crater wear.展开更多
Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its ax...Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.展开更多
Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the cera...Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.展开更多
In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or A...In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.展开更多
For ceramic filtering materials, their adsorption capacities, purification efficiencies to remove organic compounds from drinking water, and correlation between adsorption capacities and pore structures were tested an...For ceramic filtering materials, their adsorption capacities, purification efficiencies to remove organic compounds from drinking water, and correlation between adsorption capacities and pore structures were tested and analyzed. The results show that correlation coefficient between the specific surface area and the adsorptive amount of iodine molecule is 0.99; correlation coefficient between the pore volume and the adsorptive value of tannin molecule is 0.92, and correlation coefficient between the most probable diameter and the adsorption parameter is 1.0. A new method of morphology characterization for ceramic filtering materials was developed, which offered a sort of standard for the evaluation on water purification efficiencies and selection of ceramic filtering materials.展开更多
文摘High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ceramics by adjusting the proportion of raw materials,and have broad application prospects in many fields.This article provides a review of the high entropy effect,preparation methods,and main applications of high entropy ceramic materials,especially exploring relevant research on high entropy perovskite ceramics.It is expected to provide reference for the promotion of scientific research and the development of further large-scale applications of high-entropy ceramic materials.
基金supported by the National Natural Science Foundation of ChinaKey Projects of Henan United Fund(NSFCNo.U1904217).
文摘In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.
基金the Science and Technology Research Program of Chongqing Municipal Education Commission(Grant No.KJQN202204305,and No.KJQN202305501).
文摘With the increasing demand for sustainable building design,modern building ceramic materials are one of the key factors driving innovation and development in the field of architecture,thanks to their excellent performance and environmentally friendly properties.The aim of this study is to provide an insight into the development and application of building ceramic materials in modern architecture,and to assess the contribution of material innovation to architectural design and sustainability goals by synthesising and analysing recent technological advances and case studies in this field.This study adopts a systematic literature review approach to screen and analyse a large number of academic articles and practical project reports on material innovation in building ceramics.Comparative analyses of different material properties,advances in production processes and the effects of their application in real building projects reveal the potential of building ceramic materials to improve the energy efficiency,extend the service life and enhance the aesthetic design of buildings.The findings show that the environmental and energy issues facing traditional building materials,such as improved thermal efficiency and a reduction in the overall carbon footprint of buildings,can be effectively addressed through the use of new building ceramic materials and technologies.In addition,the innovative use of architectural ceramics provides architects with more design flexibility,enabling them to create architectural works that are both aesthetically pleasing and functional.In the concluding section,the paper highlights the importance of continuing to explore technological innovations in building ceramic materials and how these innovations can contribute to a more sustainable and environmentally friendly building industry.Future research should further explore new areas of application for ceramic materials and how interdisciplinary collaboration can accelerate the practical application of these material technologies.
基金financially supported by the National Natural Science Foundation of China (Nos. 51034008 and 51004012)the National High Technology Research and Development Program of China (No. 2011AA06A105)
文摘Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios (0-70wt%) were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.
基金This work was financially supported by the National Metal and Materials Technology Center,Thailand(Project No.P-18-50327).
文摘High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.
基金the National Basic Research Programof China (2007CB210305)
文摘Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.
基金Funded by the National Natural Science Foundation for Young Scholars of China(No.51005100)Higher Education Science and Technology Program of Shandong(No.J11LD14)Science and Technology Development Plan of Shandong(No.2012GGX10324)
文摘In order to improve the tribological properties of ceramic composites, Al2O3/TiC-Al2O3/ TiC/CaF2 self-lubricating laminated ceramic composites were prepared by vacuum hot pressing sintering. Experiments were conducted to get mechanical properties and the friction and wear properties were also measured with friction and wear tester. The worn surfaces were observed by scanning electron microscope (SEM) and energy dispersion spectrum (EDS). The wear resistance properties and the self-lubricating effect of ceramic composites were analyzed. Results show that the Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites layers are well-defined with a higher bonding strength and the mechanical performances are uniform enough to overcome the anisotropy of weak laminated ceramic composites. In addition, the fracture toughness of Al2O3/TiC layers is also improved. Its friction coefficient and wear rates decrease with the increase of rotation speed and load. Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites have good wear resistance because of the tribofilm formed by the CaF2 solid lubricants. The wear mechanisms of Al2O3/TiC/ CaF2 layers are abrasive wear and Al2O3/TiC layers are adhesive wear.
文摘YBaCuO(YBCO) is one of thesuperconducting oxides with transition tem-perature above 90K.It has a orthorhombic crystal structrure ofa layered-perovskite-type with oxygen defi-ciency.This kind of material shows differentdegree of preferred orientation after the
文摘Changes of surface morphology following XeCI excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and AI2O3-SiC nanocomposite samples exhibit a smooth rapid melt layer on the surface, and the formation of the metastabfe γ-Al2Oa was observed. A silicon-rich layer on the surface was formed after laser irradiation of Si3N4. The toughness K1c of the materials was measured by the indentation fracture method. After laser irradiation, the toughness of Al2O3, Al2O3-SiC nanocomposite and Si3N4 was improved to various degrees: Al2O3-SiC nanocomposite, 60% (max.); AI203, 40% (max.); Si3N4, 12% (max.).
文摘The theoretical calculation formulas for the plane strain fracture toughness of mode Ⅰand Ⅱcracks of ceramic materials are deduced in this paper by using the nonlocal elasticity theory and maximum tensile stress criterion The deduced formulas, which are independent of crack geometry,bear a relation to material parameters.It is shown through experiment that the theoretical value of fracture toughness is the lower limit of testing value. The theoretical calculation formulas for fracture toughness relate the macro-mechanical performance of materials with the micro-structural parameters and,therefore, are beneficial to fully understanding the physical mechanism of material rupture.
文摘Thermal barrier coatings(TBCs)can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat.However,the continuous pursuit of a higher operating temperature leads to degradation,delamination,and premature failure of the top coat.Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems.In this paper,the latest progress of some new ceramic materials is first reviewed.Then,a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth,ceramic sintering,erosion,and calcium–magnesium–aluminium–silicate(CMAS)molten salt corrosion.Finally,new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar,columnar,and nanostructure inclusions.The latest developments of ceramic top coat will be presented in terms of material selection,structural design,and failure mechanism,and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance,better thermal insulation,and longer lifetime.
基金supported by a project funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD)and by the Program for Changjiang Scholars and Innovative Research Team in University.
文摘A normalized method for evaluation of thermal shock resistance for ceramic materials was proposed.A thermal shock resistance index(TSRI),Г,in the range of 1 to 100,was introduced,based on a normalized formula obtained directly by a simple testing process of determining the changes in flexural strength before and after thermal shock cycles.Alumina ceramic was chosen as the model material and its thermal shock behavior was investigated systematically by water quenching.Based on the experiments on alumina ceramic,the thermal shock behaviors of other 19 types of ceramic materials ranging from porcelain,refractory ceramics to advanced ceramics including structural and functional ceramics were also evaluated,and their TSRIs,Г,were derived.The dependence ofГon the coefficient of thermal expansion(CTE)of the materials was plotted,and it revealed that CTE is the most critical factor in affecting the thermal shock resistance for various ceramic materials.The effect of other factors such as porosity and fracture toughness on the index was also discussed.
文摘Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.
基金Supported by National Natural Science Foundation of China(Grant No.51175305)
文摘In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730+ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.
基金the National Natural Science Foundation of China!29671034
文摘The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM 9 TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the AL2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.
基金the Natural Science Foundation of Shandong Province (Y2005F04)Jinan Young Star Plan of Science and Technology (08108)
文摘Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resistance of the composite. Under the present experimental conditions, the flank wear curves of the selected ceramic tool materials when machining the hardened tool steel obeyed the wear law well. But wear resistance of different ceramic materials varied with each other. Wear resistance of rare earth ceramic tool materials was higher than that of the corresponding materials without rare earth. Wear modes of the developed Al2O3/(W, Ti)C series rare earth ceramic tool materials were mainly flank wear and accompanied with slight crater wear.
基金the National Natural Science Foundation of China(Nos.51075309 and 51275372)the Twelfth five-year National Defence Pre-research Projects(No.51318020210)Wuhan High-Tech Development Project Foundation(No.201110921299)
文摘Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.
基金Project supported by National Natural Science Foundation of China (50405047)Natural Science foundation of Shandong Province (Y2005F04)Jinan Young Star Plan of Science and Technology (08108)
文摘Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.
文摘In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.
文摘For ceramic filtering materials, their adsorption capacities, purification efficiencies to remove organic compounds from drinking water, and correlation between adsorption capacities and pore structures were tested and analyzed. The results show that correlation coefficient between the specific surface area and the adsorptive amount of iodine molecule is 0.99; correlation coefficient between the pore volume and the adsorptive value of tannin molecule is 0.92, and correlation coefficient between the most probable diameter and the adsorption parameter is 1.0. A new method of morphology characterization for ceramic filtering materials was developed, which offered a sort of standard for the evaluation on water purification efficiencies and selection of ceramic filtering materials.