Study on Acoustic Emission Characteristics of Deformation Damage Process of Zirconia Ceramics

Zirconia ceramics have become increasingly widely used in recent years and are favored by relevant enterprises. From the traditional dental field to aerospace, parts manufacturing has been used, but there is limited research on the deformation and damage process of zirconia ceramics. This article analyzes the acoustic emission characteristics of each stage of ceramic damage from the perspective of acoustic emission, and explores its deformation process characteristics from multiple perspectives such as time domain, frequency, and EWT modal analysis. It is concluded that zirconia ceramics exhibit higher brittleness and acoustic emission strength than alumina ceramics, and when approaching the fracture, it tends to generate lower frequency acoustic emission signals.

Preparation and Performance of Zirconia Ceramic Ring for Slide Plate

The zirconia ceramic ring was prepared using fused monoclinic zirconia as main starting material, adopting composite stabilizer of magnesia, yttria and calcium nitrate, and applying recombination technology of traditional refractories and ceramics. Effect of the preparation process on material properties was comparatively studied, and the microstructure and phase composition were analyzed. The results show that adopting the high-speed mixing granulation process and the appropriate heat treatment can realize the control on the phase composition and microstructure, the zirconia ceramic ring with good thermal shock resitance and mechanical properties can be prepared.

Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

The performances of fme-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding （WUVG） and conventional grinding （CG） with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated. Experimental results indicated that： （1） The material removal rate （MRR） in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding. （2） The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force, while the grinding force increases with larger grinding depth in both WUVG and CG. （3） The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly. Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.

Influence of Alumina Addition on the Optical Property of Zirconia/Alumina Composite Dental Ceramics

The influence of various alumina additions on the optical property of zirconia/alumina composite ceramics was investigated. The relative sintered densities, transmittances, color and the microstructure of the composite ceramics were studied. The experimental results showed that the relative sintered densities and transmittances decreased with alumina addition. The lightness increased obviously but the chroma change was small. Pure zirconia nanopowders sintered densely could obtain the relatively high transmittance, while the transmittance and the lightness of slight addition changed significantly. The zirconia/alumina composite ceramics with alumina addition less than 7.5wt% could achieve the relatively stable and reliable optical properties.

Wear Characteristics of Zirconia Toughened Ceramic Drawing Dies

Wear resistance of several zirconia toughened ceramics in comparison with a metal-ceramic Co-WC has been studied in drawing wire field test. Result indicates that the harder the ceramic die, the longer the service life. Excellent wear resistance of ceramic die is obtained with a very high hardness (19 GPa). The service life is nearly three times that of Co-WC die. SEM observation on wear surfaces showed that material removal is mainly caused by plastic flow and ploughing process. But when the ceramic is composed of zirconia, alumina and some titanium carbide, micro-chipping and tribochemical reaction take place, and wear rate increases. Wear and friction induced martensite was detected by XRD. The T-M (tetragonal to monoclinic) phase transformation has a contribution to inhibiting microfracture.

Preparation and Mechanical Properties of Zirconia Ceramics Doped with Different Y_(2)O_(3)Contents

The sintering behavior and mechanical properties of zirconia doped with 2.0mol%-3.0mol%Y_(2)O_(3)were studied by pressure-less sintering.The experimental results show that the densification temperature of zirconia ceramics increases gradually with the decrease of Y_(2)O_(3)doping content by which decreases the sintering driving force due to the lower oxygen vacancy concentration of the systems.Furthermore,the bending strength and fracture toughness of the prepared zirconia ceramics increase with the decrease of Y_(2)O_(3)doping content.It can be attributed to the fact that the phase stability of tetragonal zirconia decreases with the decrease of Y_(2)O_(3)doping content,which is easier to induce"phase transformation toughening"and dissipate impact energy.The relative density,bending strength and fracture toughness of 2.0 mol%Y_(2)O_(3)doped zirconia ceramics(2.0Y-ZrO_(2))sintered at 1525℃are 99.00%,1256.65±20.82 MPa and 9.85±0.13 MPa·m^(1/2),respectively.

Investigation of a new design for zirconia dental implants

Objective:To assess the biomechanical properties of a new design configuration for zirconia dental implants. Methods: The new design has a cylindrical shape that is partially hollow and porous in the bottom, which permits the implants to be locked into the alveolar bone over time. It also utilizes bioactive glass coatings to increase adhesion to surrounding bone structure. Samples of the new design were fabricated in the laboratory and their material strength, hardness, and fracture toughness were evaluated. In addition, biocompatibility of the new design was evaluated through testing in dogs. Results: Results of mechanical tests indicate that structural properties of the new design exceed the usual requirements for implants. Moreover, animal tests suggest that there is appreciable improvement in lock-in strength and osteointegration. Conclusion: The new design configuration is biomechanically feasible and further research is warranted to improve the design for human use.

Defects in the grain interiors of 3 mol%yttria-stabilized tetragonal zirconia polycrystal ceramics with 0.25 wt%alumina

The presence of high-density defects is rarely observed in bulk 3 mol%yttria-stabilized tetragonal zirconia polycrystal(3Y-TZP)ceramics obtained through conventional pressureless sintering.In the present work,fine-grained dense 147 nm 3Y-TZP ceramics were prepared by pressureless sintering of commercial 0.25 wt%alumina-doped zirconia powders at 1300℃.A novel discovery was reported in which large amounts of defects were present in the grain interiors of the sample.The phenomenon was further examined using three types of powder samples,and the reasons for defect formation were investigated by microstructural characterization using high-resolution transmission electron microscopy(HRTEM)analysis and Rietveld refinement.The results confirmed the essential dependence of the defect formation on the alumina addition.The authors attributed the defect formation to the significant difference in ionic radii of the solvent and solute during the dissolution of alumina into the zirconia lattice.The sintering kinetics were proposed to be enhanced by the presence of substantial defects,which consequently favored the low-temperature sintering of the alumina-doped zirconia ceramics.

Aging performances for resisting low-temperature of three dental yttria-stabilized zirconia ceramic core materials

Background The low-temperature resistance aging performance of Yttria-stabilized tetragonal zirconia polycrystal （Y-TZP） is the key effective factor that influences the long-term success rate of prosthesis. The objective of this study was to test and compare the aging performances for resisting low temperature of Lava Frame, Cercon Smart, and Upcera Yttria-stabilized zirconia core materials, via analyzing the micro and the crystal phases of the materials, and measure the three-point bending strength and the fracture toughness. Methods The three zirconia green bodies were prepared as 60 test samples for three-point bending strength and as 60 test samples for fracture toughness. The test samples for three-point bending strength and fracture toughness were assigned to five groups and were treated respectively for 0, 5, 10, 15, and 20 hours to observe the micro and the crystal phases of the test samples. Then the three-point bending strength and fracture toughness were tested by X-ray diffraction （XRD）. Results The m phase content of Lava Frame was raised from 7.70% to 13.01%; the m phase content of Cercon Smart was raised from 4.95% to 8.53%; and Lava Frame is raised from 10.84% to 35.18%. The three-point bending strengths of the three zirconia core materials were higher than 1100 MPa and the fracture toughness was higher than 3 MPa.m^1/2. The three-point bending strength and the fracture toughness of Upcra zirconia decreased the most, followed by Lava Frame, and then by Cercon Smart. Conclusion The aging resistance sequences of the three zirconia core materials are, from strong to weak, Cercon Smart, Lava Frame, and Upcera.

Fabrication,microstructure,and properties of 8 mol%yttria-stabilized zirconia(8YSZ)transparent ceramics

Fine grained 8 mol%yttria-stabilized zirconia(8YSZ)transparent ceramics with high optical and mechanical properties were fabricated by air pre-sintering and hot isostatic pressing(HIP)using commercial 8YSZ powders as the raw material.The pre-sintered ceramics with fine grains and appropriate relative density play a key role to achieve high transparency and suppressed grain size after HIP post-treatment at relatively low temperatures.With the increase of HIP temperature from 1350 to 1550℃,the in-line transmittance of 8YSZ ceramics at 600 nm increases from 56.9%to 71.5%(2.5 mm in thickness),and the average grain size increases from 2.4 to 16.3μm.The corresponding bending strength of 8YSZ transparent ceramics decreases from 328±20 to 289±19 MPa,the hardness(H)decreases from 12.9±0.1 to 12.5±0.2 GPa,and the fracture toughness(KIC)decreases from 1.30±0.02 to 1.26±0.03 MPa·m^(1/2).Systematical investigations were carried out to study the combination of high optical transparency and excellent mechanical properties in 8YSZ ceramics.

Design and Performance Analysis of Small Denture Machining Equipment

The research and application on small denture machining equipment are great breakthrough for modern dental restoration technology. In this paper, a small denture machining equipment made of two spindles with four-axis was designed based on machining characteristics and functional analysis. Position accuracy and re-position accuracy were measured by accuracy instrument. In order to test its machining capacity, some typical microstcucture parts, such as straight channel, hemispherical surface, and molars coronal, were selected for high speed milling. It was obtained that the denture machining equipment met the machining requirements with high quality and efficiency, according to the acquisition and analysis of form and position errors, surface roughness, and 3-D profile.