The theoretical model of residual stress of ceramics grinding has been established applying thermal elastoplastic mechanics theory. While grinding at the course of grinding wheel moved along workpiece surface the dist...The theoretical model of residual stress of ceramics grinding has been established applying thermal elastoplastic mechanics theory. While grinding at the course of grinding wheel moved along workpiece surface the distributing regulation of residual stress can be simplified into thermal elastioplastic mechanical issue, under the action of the both moving centralized force and heat source. Calculating and evaluating of surface residual stress using current procedure of finite element analysis which has been reformed is successful. Comparing with X-ray diffraction experiment method, satisfactory precision has been acquired. The results of experiment show the changing regularity of residual stresses after grinding Al 2O 3 using diamond wheel, on condition that alter grinding parameters. The values of residual compress stress are taken place changing at key certain critical point on their figure as follow: When grinding depth a p is lower than 50 μm, the residual compress stresses are increased with grinding depth increasing, on the contrary as a p>50 μm. At V w<8 m/min, the residual compress stresses increased rapidly with feed speed of workpiece increasing, on the contrary at V w>8 m/min.When V s<25 m/s the residual stress increased with wheel speed increasing and keep stable in value at V s>25 m/s.According to grinding mechanism the cause of residual stress transform has been explained.展开更多
Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its ax...Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.展开更多
文摘The theoretical model of residual stress of ceramics grinding has been established applying thermal elastoplastic mechanics theory. While grinding at the course of grinding wheel moved along workpiece surface the distributing regulation of residual stress can be simplified into thermal elastioplastic mechanical issue, under the action of the both moving centralized force and heat source. Calculating and evaluating of surface residual stress using current procedure of finite element analysis which has been reformed is successful. Comparing with X-ray diffraction experiment method, satisfactory precision has been acquired. The results of experiment show the changing regularity of residual stresses after grinding Al 2O 3 using diamond wheel, on condition that alter grinding parameters. The values of residual compress stress are taken place changing at key certain critical point on their figure as follow: When grinding depth a p is lower than 50 μm, the residual compress stresses are increased with grinding depth increasing, on the contrary as a p>50 μm. At V w<8 m/min, the residual compress stresses increased rapidly with feed speed of workpiece increasing, on the contrary at V w>8 m/min.When V s<25 m/s the residual stress increased with wheel speed increasing and keep stable in value at V s>25 m/s.According to grinding mechanism the cause of residual stress transform has been explained.
基金the National Natural Science Foundation of China(Nos.51075309 and 51275372)the Twelfth five-year National Defence Pre-research Projects(No.51318020210)Wuhan High-Tech Development Project Foundation(No.201110921299)
文摘Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.
