Study on Fly Ash Based Porous Ceramsite as Biological Filter Media

Using fly ash as a raw material,porous ceramic particles with an apparent density of 1.21 g/cm^(3),a visible porosity of 51.03%,and a specific surface area of 4.26 m^(2)/g were prepared and used as biofilter materials for wastewater treatment.Through SEM,XRD analysis,and heavy metal leaching analysis,it was found that porous ceramsite were porous materials with rough surfaces.After calcination,the newly formed mineral was silicate calcium feldspar.The heavy metal concentration in the leaching solution of porous ceramsite met the national surface water quality requirements.The treatment of domestic sewage showed that the volumetric loads of COD Cr,NH_(4)^(+)-N,and TN removed by the aerated biofilter were 5.23,0.98,and 0.35 kg/(m^(3)·d),respectively,with removal rates of 85.46%,96.13%,and 32.31%.

Effects of Different Calcining Temperatures on the Properties of Ceramsite Prepared by High-carbon Gasification Slag

The structure and characteristics of high-performance lightweight aggregates produced by high-carbon gasification slag were investigated by X-ray diffraction,scanning electron microscopy,thermogravimetry/differential thermogravimetr,differential scanning calorimetry-Fourier transform infrared,and mercury intrusion porosimetry,respectively.The experimental results show that the ceramsite undergoes two weightless stages in the calcining process.With the increase in the calcining temperature,a large number of pores are formed inside the ceramsite,its structure becomes denser,but the calcining temperature band of the ceramsite becomes narrow.The crystalline phase of the ceramsite changes at different calcining temperatures and the mineral phase changes from the earlieralbite,quartz,oligoclase,hematite,etc,to a silica-aluminum-rich glass phase.The 1130℃ is a more suitable calcining temperature,and the cylinder compressive strength of ceramics is 11.59 MPa,the packing density,apparent density,porosity,and water absorption are 939.11 kg/m^(3),1643.75 kg/m^(3),28.11%,and 10.35%,respectively,which can meet the standards for high-strength lightweight aggregates.

Workability and Strength of Ceramsite Self-Compacting Concrete with Steel Slag Sand

This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the environment.The SF,J-ring,visual stability index,and sieve analysis tests are primarily employed in this research to investigate the workability of freshly mixed self-compacting concrete containing steel slag at various steel slag sand replacement rates.The experiment results indicate that CSLSCC with the 20%volume percentage of steel slag(VPS)performs better workability,higher strength,and higher specific strength.The 7-day compressive strength of CSLSCC with the 0.4 of the water-binder ratio(W/B),decreases with the increase of steel slag content,while the 28-day compressive strength increases significantly.The ceramsite self-compacting concrete with good comprehensive performance can be obtained when the substitution rate of steel slag sand for fine aggregate is less than 20%(volume percentage).

Biomass Carbon Improves the Adsorption Performance of Gangue-Based Ceramsites:Adsorption Kinetics and Mechanism Analysis

The large accumulation of coal gangue,a common industrial solid waste,causes severe environmental problems,and green development strategies are required to transform this waste into high-value-added products.In this study,low-cost ceramsites adsorbents were prepared from waste gangue,silt coal,and peanut shells and applied to remove the organic dye methylene blue from wastewater.We investigated the microstructure of ceramsites and the effects of the sintering atmosphere,sintering temperature,and solution pH on their adsorption performance.The ceramsites sintered at 800℃under a nitrogen atmosphere exhibited the largest three-dimensional-interconnected hierarchical porous structure among the prepared ceramsites;further,it exhibited the highest methylene blue adsorption performance,with an adsorption capacity of 0.954 mg·g^(−1),adsorption efficiency of over 95%,and adsorption equilibrium time of 1 h at a solution pH of 9.The removal efficiency remained greater than 75%after five adsorption cycles.The adsorption kinetics data were analyzed using various models,including the pseudosecond-order kinetic model and Langmuir equation,and the adsorption was attributed to electrostatic interactions between the dyes and ceramsites,n-interactions,and hydrogen bonds.The prepared coal gangue ceramsites exhibited excellent adsorption capacities,removal rates,and cyclic stabilities,demonstrating their promising application prospects for the comprehensive utilization of solid waste and for wastewater treatment.

Preparation of Lightweight Alumina-silica Castables by Replacing Closed-cell Perlite Aggregates with Coal Gangue Ceramsites

Lightweight alumina-silica castables were prepared using closed-cell perlite(2-4 mm),open-cell perlite(4-6 mm)and coal gangue ceramsites(2-5 mm)as aggregates,floating beads(0.3-0.5 mm),sinking beads(0.6-0.8 mm),silica micropowder,α-Al_(2)O_(3) micropowder,zirconia and zircon micropowder as fines,and Secar 71 cement(calcium aluminate cement)as the binder.The effects of the coal gangue ceramsites addition(0,6%,12%,18%and 24%,by mass)on the properties of the as-prepared lightweight alumina-silica castables were investigated.The results show that:(1)the addition of coal gangue ceramsites can reduce the sintering shrinkage of the specimens and help to improve the strength and thermal shock resistance;(2)the samples with the addition of coal gangue ceramsites can produce pores in the matrix of the sintered samples,which provides enough space for the growth of CA6 complex solid solution and expands the irregular lamellar structure;(3)with the addition of coal gangue ceramsites increasing,the linear shrinkage of the samples heat treated at 1000 or 1200℃firstly reduces and then increases,the bulk density increases and the apparent porosity decreases;the cold compression strength and the thermal shock resistance of the specimens heat treated at 1200℃firstly increase and then decrease.Thus,the optimal addition of coal gangue ceramsites is 18%.

Adsorption of copper ions on porous ceramsite prepared by diatomite and tungsten residue

In order to realize resource utilization of industrial tungsten residue and treatment of heavy metal wastewater in mining and metallurgical area of south China,a novel ceramsite was prepared with the main raw materials of diatomite and tungsten residue.The adsorption behavior of copper ions in solution on the ceramsite was investigated.Results indicated that the surface of the newly-developed ceramsite was rough and porous.There were lots of pores across the ceramsite from inner to outside.MnFe2O4 was one of the main components of the ceramsite.The Cu^2＋adsorption capacity by the ceramsite reached 9.421 mg/g with copper removal efficiency of 94.21%at 303 K,initial Cu^2＋concentration of 100 mg/L and dosage of 0.5 g after 300 min adsorption.With increase of ceramsite dosage,the total adsorption amount of Cu^2＋increased,but the adsorption capacity decreased.The adsorption capacity increased with the increase of solution p H.The isothermal adsorption of Cu^2＋by the ceramsite fitted the Freundlich model better.The adsorption mainly occurred on a heterogeneous surface,and was a favorable process.The adsorption process closely followed the pseudo-second kinetic equation.In initial stage of wastewater treatment,the adsorption process should be controlled mainly by diffusion,and the removal of Cu^2＋can be improved by enhancing agitation.

Effect of Ceramsite Structure on Microstructure of Interfacial Zone and Durability of Combined Aggregate Concrete

Structure characteristics of three kinds of ceramsite with different water absorption and the influence on microstructure of interfacial zone as well as performance of chloride permeabil-ity and frost resistance of combined aggregate concrete were investigated. The results show that, dense shell and closed internal pore have sharp effects on lowering water absorption of ceramsite. However, the ceramsite with high water absorption has obvious effect on the densification of interfa-cial paste which would develop a structure with lower porosity, finer aperture and higher microhard-ness. Furthermore, the impermeability and frost-resistance of concrete can be improved due to the ef-fect of water absorption and releasing by ceramsite with higher water absorption.

Preparation and Microstructure of Green Ceramsite Made from Sewage Sludge

A pilot study was conducted to produce high performance green ceramsite by using sewage sludge, fly ash and silt. According to the theory of Riley, the proportions of raw materials were chosen to perform the sintering experiments. Thereby, the optimum proportion of sludge, fly ash and silt and sintering parameters were determined. The microstructure of the optimized mixture and the leaching of heavy metal elements were also analyzed. The lab testing results show that sintering parameters have significant impact on the performance of ceramsite. For solid waste ceramsite with high loss of ignition, inadequate pre-burning process lowers the strength and increases the water absorption. Low water absorption can be achieved by the enameled surface and closed pore structure. The high performance green ceramsite has the density grade of 700, water absorption of 6% and compressive strength of 6.6 MPa. The ceramsite is mainly composed of cristobalite and mullite. The leaching of heavy metal elements from the solid waste ceramsite are lower than the limits required by the national standard. This study shows that the utilization of solid waste ceramsite as the light Weight aggregate is feasible and safe.

Ceramsite Containing Iron Oxide and its Use as Functional Aggregate in Microwave Absorbing Cement-based Materials

Electromagnetic（EM） wave absorbing cement-based composite has promising applications in protecting civil and military buildings from electromagnetic interferences. A new idea of preparing EM wave absorbing cement-based composite is proposed by using ceramsite containing iron oxide as EM wave absorbing functional aggregate. The ceramsite was synthesized by adding 10 wt% Fe3O4 into clay and sintering at 1 200 ℃, which shows obvious dielectric and magnetic loss properties for electromagnetic wave. The maximum reflection loss（RL） of the concrete specimens prepared with the ceramsite is between-10.2--10.7 dB（corresponding to absorption greater than 90% EM energy） in the bandwidth of 8-18 GHz. In addition, the compressive strength at 28 days age of the concrete is 46 MPa, showing the potentiality of being used as structural components in buildings.

Preparation and Physical Properties of Ceramsite Filter Media for Water Treatment Obtained from Municipal Solid Wastes

Sludge,solid waste of sewage treatment plants,poses a threat as a secondary pollution if it is not handled properly.In this study,artifical ceramsite filter material(ACFM)for water treatment,was obtained from sludge by high-temperature sintering process,and then it’s physical properties,leaching toxicity and sintering mechanisms were investigated.The results showed that the preferred conditions for the preparation of ACFM were that the mass ratio of sludge,river sediment and fly ash was 5∶4∶1,preheated at 400℃for 20 min and sintered at 1 150℃for 5 min.After the optimal sintering conditions treatment,the physical properties of the rate of breaking and wear,solubility in hydrochloric acid,silt carrying capacity,void fraction and Brunauer-Emmett-Teller(BET)specific surface area of ACFM were 0.2%,0.01%,0.2%,71.1%and 0.75×104cm2/g,respectively.The results confirmed that the ACFM’s physical properties were totally aligned to the requirements of China’s industry standard(CJ/T 299—2008).The leaching toxicity results indicated that the leaching contents of heavy metals,such as Cr,Zn and Cu,were much lower than the thresholds of China’s national standards(GB 5085.3—2007 and GB 8978—1996).

Adsorption characteristics of a novel ceramsite for heavy metal removal from stormwater runoff

Urban sediments have rapidly increased in recent years around the world,and their effective management has become an important problem.To remove heavy metals from stormwater runoff and use sediments as a resource,a novel ceramsite was developed using sewer pipe sediments(SPS),river bed sediments(RBS),urban water supply treatment sludge(WSTS),and wastewater treatment plant excess sludge(WWTS).The optimal composition was determined based on the Brunauer–Emmett–Teller specific surface area and an orthogonal test design.The adsorption characteristics of the novel ceramsite for dissolved heavy metals(Cu^(2+)and Cd^(2+)) were investigated through adsorption isotherms and kinetic experiments at(25±1)℃.Both Cu^(2+) and Cd^(2+) were effectively removed by the novel ceramsite,and their equilibrium adsorption was 4.96 mg·g^(-1) and 3.84 mg·g^(-1),respectively.Langmuir isotherms and a pseudo-first-order kinetic equation described the adsorption process better than other techniques.Characterization analysis of the ceramsite composition before and after heavy metal adsorption showed that the Cu^(2+) and Cd^(2+) contents in the ceramsite increased after adsorption.The results revealed that adsorption is both a physical and chemical process,and that ceramsite can be used as a bioretention medium to remove heavy metals from stormwater runoff while simultaneously converting problematic urban sediments into a resource.

Preparation and Bloating Mechanism of Porous Ultra-lightweight Ceramsite by Dehydrated Sewage Sludge and Yellow River Sediments

To solve the disposal problems of solid wastes, dehydrated sewage sludge and Yellow River sediments were tested as components for production of ultra-lightweight ceramsite. The effects of Yellow River sediments addition on the characteristics of ceramsite were investigated. Ceramsite with different Yellow River sediments additions was characterized using thermal analysis, X-ray diffraction, morphological structures analyses, pore size distributions and porosity analyses. Chemical components, especially ratios of Si O2 ＋ Al2O3/Flux, were used to explain the glassy shell formation, physical properties and pores distribution of ultralightweight ceramsite; physical forces for instance expansion force and frictional resistance which combined with Si O2 ＋ Al2O3/Flux ratios were used to explain the bloating mechanism. Results showed that the maximum addition of Yellow River sediments for making ultra-lightweight ceramsite was 35%. Macropores（between 0.226 μm and 0.554 μm） of ultra-lightweight ceramsite were dominant in the pore structures of ultra-lightweight ceramsite and its porosity was up to 67.7%. Physical force of expansion force was constant with the variation of Yellow River sediments content and physical force of frictional resistance was decreased with the increase of Yellow River sediments addition. The relationship between expansion and frictional resistance could determine the expansion rate of ceramsite. Larger pores inside the ceramsite bodies could be obtained as Yellow River sediments additions ranged from 10% to 30%. Ceramsite with higher Yellow River sediments additions of 40%（Si O2 ＋ Al2O3/Flux ratios 4.25） became denser and have lower porosity. Crystal components analysis proved that the sintering process made some components of raw materials transfer into other crystals having better thermostability.

Effect of Thermal Regeneration on the Breakthrough Performance of Ceramsite Saturated with Methylene Blue

The regeneration of a spent packing is crucial with respect to the development of circular economy and abstemious society.Thus,the effects of regeneration temperature,resistant time,heating rate,and regeneration cycle on the breakthrough performance of methylene blue(MB)dye⁃exhausted ceramsite in a two⁃stage fixed⁃bed column were studied in this work.Results illustrate that the ceramsite exhibited excellent potential regeneration properties under the following optimal regeneration conditions:treatment temperature was 600°C,resistant time was 15 min,heating rate was 20℃/min,regeneration cycle was over 9 cycles,and the breakthrough time,saturation time,regeneration efficiency(RE),and regeneration loss rate(RLR)were 540 min,1020 min,64.61%,and 17.73%,respectively.The RE declined by 35.14%in over 1 cycle,while the RLR increased by 3.15 times in over 9 cycles.Besides,Thomas model was suitable to describe the two⁃stage fixed⁃bed column adsorption and thermal regeneration process with R2=0.978.In conclusion,a thorough understanding of the regeneration behavior of the two⁃stage fixed⁃bed column packed with ceramsite provides reference to obtain an effective and feasible regeneration approach,and it is beneficial for further application in water treatment.

Versatile Surface Modification of Ceramsite Via Honeycomb Calcium-aluminum-silicate-hydrate and Its Functionalization by 3-thiocyanatopropyltriethoxysilane for Enhanced Cadmium(Ⅱ) Removal

A low-cost and efficient filter medium for Cd(Ⅱ) removal was prepared by anchoring-SCN functional groups(by 3-thiocyanatopropyltriethoxysilane, TCPS) on ceramsite via the approach of synthesizing a honeycomb calciumaluminum-silicate-hydrate(C-A-S-H) layer as intermediate. The specific surface area of ceramsite was increased enormously by more than 50 times because of the modification of honeycomb layer. Moreover, the abundant Si-OH bonds existing in the structure of CAS-H can serve as active sites for TCPS. The combined effects ensure that the hybrid filter medium(named ceramsite/C-A-S-H/TCPS) demonstrated a high Cd(Ⅱ) adsorption capacity of 18.27 mg·g^-1 for particle size of 0.1-0.6 mm, 12.63 mg·g^-1 for 0.6-1.25 mm and 8.64 mg·g^-1 for 1.25-2.35 mm. The Cd(Ⅱ) adsorption capacity per unit area of ceramsite/C-A-S-H/TCPS(0.1-0.6 mm) is up to 4.07 mg·m^-2, which is much higher than that of many nano-adsorbents. In addition, ceramsite/C-AS-H/TCPS could maintain a high removal efficiency(> 85%) in a wide range of p H 3-11 and showed excellent selectivity in the presence of competing ions. Furthermore, Cd(Ⅱ) could be desorbed from ceramsite/C-A-S-H/TCPS composites with nearly 100%, suggesting the potential application in recycling of heavy metal ions.

Effects of ceramsite on methane and hydrogen sulphide productions from macroalgae biomass

The easy acidification and high hydrogen sulfide （H2S） production during anaerobic digestion of macroalgae limited its application in biomethane production. In order to investigate the effects of ceramsite on methane and HzS productions during anaerobic digestion of macroalgae, batch experiments ofMacrocystis pyrifera were carried out. Four groups named C0, C1, C2 and C3 added with 0, 1.5, 3.0 and 4.5 g/g substrate of ceramsite, respectively, were studied and compared. The highest cumulative methane yield of 286.3 mL/g substrate is obtained in C2, which is 40.11% higher than that of CO. The cumulative HzS yields of C1, C2 and C3 are 32.67%, 44.66% and 53.21% lower than that of CO, respectively. Results indicate that ceramsite addition permits higher methane yields, shorter lag-phase time and lower HzS yields during anaerobic digestion of Macrocystispyrifera.

Preparation and Properties of High-strength Ceramsite in Low Water Absorption

Fly ash used as the main raw materials,incorporated with sintering expansion additive and fluxing additive in different ratio,was sintered high-strength lightweight aggregates of fly ash (ceramsite) in the laboratory-controlled electric furnace.The results show that the optimal sintering system is the sintering temperature range of 1250 ℃ to 1280 ℃ and retaining time of 5 min-10 min.The bulk density,the apparent density and 24 h water absorption of ceramsites decrease with the increase of sintering additive and the decrease of the amount of fly ash.The addition of fluxing additive can significantly enhance the compressive strength of ceramsite pellets,reduce its water absorption at 24 h and improve pore-shape ofinner structure.The firing coefficient (Pk) changed within 7.8-8.1 of raw materials can prepare high strength and low water absorption ceramsites.Pk kept a good linear relationship with porosity and strength of ceramsite particles.

Experimental research of non-burned fly-ash ceramsite

Selected non-burned method and took fly-ash as main material, together with lime and gypsum, to inspire the activity of volcanic ash, took a kind of poly-organics to re-place the clay as binder, and then made small balls with machine, wrapped slurry twice and autoclaved 8 hours at normal atmosphere, made ceramsite in this way can endure higher compression strength. Comparing with common concrete, the ceramsite concrete is about 25% lighter on weight.

Preparation of gangue ceramsite by sintering pot test and potential analysis of waste heat recovery from flue gas

Preparation of ceramsite from solid waste based on the sintering process is a new technology and had a high efficiency in improving producing capability, decreasing consumption of liquefied petroleum gas (LPG), and recovering waste heat of flue gas. An experiment sintering gangue ceramsite was conducted in a 25 kg scale sintering pot with a 100 cm height. The combustion characteristics, phase transformation, and the release profile of SO_(2)^(*) (SO and/or SO_(2)) and NO_(x)^(*) (N_(2)O, NO, and/or NO_(2)) of gangue ceramsite during the sintering process were studied by X-ray diffraction analysis, X-ray fluorescence spectrometry, thermogravimetry–differential thermogravimetry–differential scanning calorimetry, and measurement of physical properties of ceramsite and gas components of flue gas. The results showed that the gangue ceramsite had excellent properties, and its compressive strength and water absorption were 8.2–9.6 MPa and 8.9%–9.8%, respectively, far exceeding the requirement of standard (GB/T 17431.1–2010). The ignition temperature of gangue ceramsite was 443 ℃, and the ignition loss was 14.60 mass% at 1000 ℃. Kaolinite and calcite disappeared at 600 and 800 ℃, respectively. Albite disappeared and mullite formed at 1000 ℃. Two peaks of SO_(2)^(*) emissions emerged in the range of 311–346 mg m^(-3) near 500 ℃ of upper layer ceramsite and 420–489 mg m^(-3) near 1000 ℃ of lower layer ceramsite, respectively. NO_(x)^(*) emissions peak emerged in the range of 227–258 mg m^(-3) near 550 ℃ of the upper layer ceramsite, which was related to the oxidation of sulfide and the combustion of LPG. Gangue is a direct heat source for sintering of ceramsite as well. During sintering process, the heat of flue gas above and below 400 ℃ accounts for 55.9% and 30.0% of the all-output heat, respectively, and was potentially used for producing waste-heat steam or electricity as by-products and drying raw materials during its own initial sintering process, which can realize combined mass and heat utilization for the gangue and further reduce the cost of sintered gangue ceramsite.

Process and property optimization of ceramsite preparation by Bayan Obo tailings and blast furnace slag

The ceramsite was prepared by using Bayan Obo tailings and blast furnace slag of Baotou Steel as the main raw materials and coal gangue as pore-forming agent,and the process system and the performance of ceramsite were optimized.The phase transformation rules of the ceramsite prepared by multi-source solid waste in sintering method were clarified.The influence of sintering process parameters on ceramsite performance and the purification effect of ceramsite on ammonia nitrogen wastewater were revealed.The results show that the reasonable proportion of raw materials for preparing ceramsite is 60%tailings,35%blast furnace slag and 5%coal gangue.The reasonable preparation process of ceramsite is preheating at 350℃ for 12 min,increasing the temperature to 750℃ and holding for 60 min,then increasing the temperature to 1130℃ and roasting for 20 min.The cooling method is to cool down with the furnace.The prepared ceramsite has compressive strength of 1.89 MPa,porosity of 51.31%,water absorption of 31.42%,and bulk density of 1.94 g/cm^(3).When the ceramsite is used to treat ammonia nitrogen wastewater,the removal rate of ammonia nitrogen is 47.33%.

Research on casing deformation prevention technology based on cementing slurry system optimization

The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.