In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried throug...In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried through if the chip enlaces t he workpiece or the tool. So the chip control and breaking are key technology. P CD tool has many traits, such as high cutting efficiency, machining precision an d wearability. It is desired that it be used for machining coloured metals.The p aper present the study of prediction of chip breaking when PCD Tool cutting alum inum alloy with chip breaker. In the process of cutting, the method of chip brea king is up-curl-dominant chip. Therefore, based on the theory of chip breaking with chip breaker, used the cutting condition of chip breaking, this paper dedu ce the chip breaking mathematical model when cutting aluminum alloy, that is to say, the chip breaker parameters(Angle of chip break,chip groove width, bevel a ngle, the normal rake angle of chip groove, tool cutting edge angle)influence th e critical feed rate. The following conclusion can be made from theoretic analys is. The critical feed rate will decrease when the Angle of chip break and bevel angle and the normal rake angle of chip groove and tool cutting edge angle incre ase. The critical feed rate will increase when chip groove width increase. The e xperimental results are well coincided with the theoretic ones, it is proved tha t the predicting system is correct.展开更多
The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experime...The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experiment that the result from the practical formula fits well with that from the experiments.展开更多
There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on...There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.展开更多
文摘In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried through if the chip enlaces t he workpiece or the tool. So the chip control and breaking are key technology. P CD tool has many traits, such as high cutting efficiency, machining precision an d wearability. It is desired that it be used for machining coloured metals.The p aper present the study of prediction of chip breaking when PCD Tool cutting alum inum alloy with chip breaker. In the process of cutting, the method of chip brea king is up-curl-dominant chip. Therefore, based on the theory of chip breaking with chip breaker, used the cutting condition of chip breaking, this paper dedu ce the chip breaking mathematical model when cutting aluminum alloy, that is to say, the chip breaker parameters(Angle of chip break,chip groove width, bevel a ngle, the normal rake angle of chip groove, tool cutting edge angle)influence th e critical feed rate. The following conclusion can be made from theoretic analys is. The critical feed rate will decrease when the Angle of chip break and bevel angle and the normal rake angle of chip groove and tool cutting edge angle incre ase. The critical feed rate will increase when chip groove width increase. The e xperimental results are well coincided with the theoretic ones, it is proved tha t the predicting system is correct.
文摘The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experiment that the result from the practical formula fits well with that from the experiments.
基金Supported by National Natural Science Foundation of China(Grant No.51175131)
文摘There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.
