Chloride Corrosion of Reinforced Calcium Aluminate Cement Mortar

This paper describes a study on the corrosion behavior of steel reinforcement in CAC mortars via electrochemical methods including corrosion potential,electrochemical impedance,and linear polarization evaluation.Results indicate that there is a non-linear relationship between the corrosion degree of steel reinforcement in CAC mortar and the concentration of NaCl solution.The electrochemical parameters of specimens immersed in 3%NaCl solution suddenly drop at 40 days,earlier than 60 days of the reference.And the charge transfer resistivity of the specimen has decreased by 11 orders of magnitude at 40 days,showing an evident corrosion on steel reinforcement.However,it is interesting to notice that the corrosion is delayed by high external chloride concentration.The specimens immersed in 9%and 15%NaCl solutions remain in a relatively stable state within 120 days with slight pitting.The great corrosion protection of CAC concrete to embedded steel bars enables its wide application in marine.

In situ generation of oxyanions-decorated cobalt(nickel)oxyhydroxide catalyst with high corrosion resistance for stable and efficient seawater oxidation

The development of efficient and robust anode materials for stable alkaline seawater electrolysis is severely limited by chlorine evolution reaction and chloride corrosion.Here,the sulfur-doped cobalt-nickel bimetallic phosphides(CoNiPS)are specifically designed as a pre-catalyst for navigating a surface reconstruction to fabricate the anions(PO^(3-)_(4) and SO^(2-)_(4))-decorated Co(Ni)OOH catalyst(R-CoNiPS)with exceptional durability and high activity for stable alkaline seawater oxidation(ASO).Various experiment techniques together with theoretical simulations both demonstrate that the in situ-generated PO^(3-)_(4) and SO^(2-)_(4) anions on catalyst surface can improve the oxygen evolution reaction(OER)activity,regulating and stabilizing the catalytic active species Co(Ni)OOH,as well as make a critical role in inhibiting the adsorp-tion of chloride ions and extending the service life of electrode.Therefore,this R-CoNiPS electrode exhi-bits superb OER activity toward AsO and stands out among the non-precious ASO electrocatalysts reported recently,requiring low overpotentials of 420 and 440 mV to attain large current densities of 500 and 1000 mA cm^(-2) in an alkaline natural seawater electrolyte,respectively.Particularly,the catalyst displays a negligible chloride corrosion at room temperature during ASO operation(>200 h)at 500 mA cm^(-2).This work opens up a new viewpoint for designing high-activity and durable electrocata-lystsforseawaterelectrolysis.

Pitting Corrosion Behaviour of Monel-400 Alloy in Chloride Solutions

Pitting corrosion behaviour of Monel-400 alloy in 3.5 wt pct NaCl sodium chloride solution has been investigated using the cyclic potentiodynamic anodic polarization technique. The effect of chloride ion concentration, pH values and difFerent temperatures on the pitting parameters were determined. The morphology of the pits produced after anodic polarization treatments was inspected by scanning electron microscope (SEM). The results indicated that, the increase in chloride ion concentration shifts Epit and Eprot of the alloy toward negative values and the pitting potential is much more dependent on pH value in the basic region. The breakdown of passivity with increasing temperature may be due to kinetic changes of passivating films and dissolution rate of the alloy in its passive state

Synergic Mechanism of an Organic Corrosion Inhibitor for Preventing Carbon Steel Corrosion in Chloride Solution

The inhibition effect of dimethylethanolamine（DMEA） and its composite with carboxylic acid was studied with the electrochemical tests. The experimental results indicate that DMEA is not a good inhibitor but the composite of DMEA with caprylic acid exhibits excellent inhibiting efficiency. The synergic mechanism of the organic corrosion inhibitors（OCIs） was studied with quantum chemical calculations. It is found that the DMEA forms a quaternary ammonium salt with the proton in carboxylic acid, and a cyclic complex formed between the salt and Fe may be responsible for the enhancement of inhibiting efficiency. The possible hydrogen bond formed between DMEA and carboxylic acid is not enough for the inhibiting effect. This work is helpful to proposing theoretical interpretation as well as developing a functional organic inhibitor to improve the durability of reinforced concrete contaminated with chloride.

Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite （Ca（NO2）2）, zinc oxide （ZnO）, and N,N＇-dimethylaminoethanol （DMEA）, which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide （Ca（OH）2） solution to simulate the electrolytic environment of concrete. The inhibitors were initially mixed at different levels, and then chloride ions were gradually added into the solution in several steps. The open-circuit potential （Ecorr） and corrosion current density （lcorr） determined by electrochemical impedance spectra （EIS） were used to identify the initiation of active corrosion, thereby determining the chloride threshold value. It was found that although all the inhibitors were effective in decreasing the corrosion rate of steel reinforcement, they had a marginal effect on increasing the chloride threshold value.

Effects of chloride ion concentration and pH values on the corrosion behavio of Cr12Ni3Co12Mo4W ultra-high-strength martensitic stainless steel

The effects of Cl ion concentration and pH values on the corrosion behavior of Cr12Ni3Co12Mo4W ultra-high-strength martensitic stainless steel（UHSMSS） were investigated by a series of electrochemical tests combined with observations by stereology microscopy and scanning electron microscopy. A critical Cl- ion concentration was found to exist（approximately 0.1wt%）, above which pitting occurred. The pitting potential decreased with increasing Cl- ion concentration. A UHSMSS specimen tempered at 600°C exhibited a better pitting corrosion resistance than the one tempered at 400°C. The corrosion current density and passive current density of the UHSMSS tempered at 600°C decreased with increasing pH values of the corrosion solution. The pits developed a shallower dish geometry with increasing polarization potential. A lacy cover on the pits of the UHSMSS tempered at 400°C accelerated pitting, whereas corrosion products deposited in the pits of the UHSMSS tempered at 600°C hindered pitting.

A State-of-the-Art Review of Electrochemical Chloride Extraction for Concrete Structures

Electrochemical chloride extraction is a promising technique for the rehabilitation of concrete structures under chloride induced corrosion. This study consists of an extensive literature review of this treatment including application cases. It is found that the rate of chlorides removed is affected by the total charge passed, whereas increasing charge in a range between 1500 to 2000 Ah/m2 increases the amount of chlorides removed and this can be more effective by increasing current density instead of duration of treatment. Bound chlorides are extracted during treatment and, water works better than Ca(OH)2 as an electrolyte, possibly due to modifications on the concrete pore structure. Moreover, ECE is not efficient in repassivate structures but is efficient in its purpose of removing chlorides if treatment setup is well planned, which justifies the need for better international standards on the topic.

Corrosion Behaviour and Chloride Attack of Reinforcing Steel in Presence of Concrete Admixtures

Corrosion and electrochemical behaviour of reinforcing steel embedded in cement pastes with and without concrete admixtures used in Egypt to modify concrete properties have been studied. The influence of the admixtures on the corrosion resistance of the steel against chloride attack has been studied by using impressed current and impressed voltage techniques. The results indicate that the type and concentration of the used admixture have an important effect on the extent of chloride induced corrosion of the steel. The mechanism of corrosion of steel due to chloride attack was discussed. (Edited author abstract) 16 Refs.

Corrosion behavior of as-cast Mg–8Li–3Al+xCe alloy in 3.5wt% NaCl solution

Mg-8Li-3Al＋xCe alloys（x = 0.5wt%, 1.0wt%, and 1.5wt%） were prepared through a casting route in an electric resistance furnace under a controlled atmosphere. The cast alloys were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The corrosion behavior of the as-cast Mg-8Li-3Al＋xCe alloys were studied under salt spray tests in 3.5wt% NaC l solution at 35°C, in accordance with standard ASTM B-117, in conjunction with potentiodynamic polarization（PDP） tests. The results show that the addition of Ce to Mg-8Li-3Al（LA83） alloy results in the formation of Al_2Ce intermetallic phase, refines both the α-Mg phase and the Mg_（17）Al_（12） intermetallic phase, and then increases the microhardness of the alloys. The results of PDP and salt spray tests reveal that an increase in Ce content to 1.5wt% decreases the corrosion rate. The best corrosion resistance is observed for the LA83 alloy sample with 1.0wt% Ce.

Effect of microstructure variation on the corrosion behavior of high-strength low-alloy steel in 3.5wt% NaCl solution

The effect of microstructure variation on the corrosion behavior of high-strength low-alloy（HSLA） steel was investigated. The protective property of the corrosion product layer was also explored. Experimental results reveal that the type of microstructure has significant effect on the corrosion resistance of HSLA steel. The measurement results of weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy indicate that the steel with acicular ferrite microstructure exhibits the lowest corrosion rate. Martensite exhibits a reduced corrosion resistance compared with polygonal ferrite. It is found that the surface of the acicular ferrite specimen uniformly covered by corrosion products is seemingly denser and more compact than those of the other two microstructures, and can provide some amount of protection to the steel; thus, the charge transfer resistance and modulus values of the acicular ferrite specimen are the largest. However, corrosion products on martensite and polygonal ferrite are generally loose, porous, and defective, and can provide minor protectiveness; thus, the charge transfer resistance values for polygonal ferrite and martensite are lower.

Corrosion Behavior of Ultra-high Strength Steel 300M in Different Simulated Marine Environments

Corrosion behavior of 300M in neutralcorrosion environments containing Na Clsimulated by totalimmersion（TI）,salt spraying（SS）and periodic immersion（PI）,was investigated by surface analysis techniques,corrosion weight-loss method,and electrochemicalmeasurements.In totalimmersion environment,rust on the steelconsisted of a porous outer rust layer with main constituent of γ-Fe OOH,and an inner rust layer of dense Fe_3O_4 film with network broad cracks.In salt spraying environment,outer rust with main composition of γ-Fe OOH/α-Fe OOH/Fe_3O_4 was compact,and inner rust showed dense Fe_3O_4 film.Rust formed by periodic immersion exhibited a compact outer rust layer with constituent of α-Fe OOH/γ-Fe OOH/Fe_3O_4 and an inner rust layer with composition of α-Fe OOH/α-Fe_2O_3;inner rust showed a ultra-dense film adherent to the steel.The corrosion rate showed a rule of vss（salt spraying）〉vti（totalimmersion）〉〉vpi（periodic immersion）in 0-240 h,and vss≈vti？vpiin 240-720 h.The rust formed by periodic immersion was dense and compact,with stable electrochemicalproperties,and had excellent protection on the steel.Humidity and oxygen concentration in allthe environments played major roles in rust formation.

Anionic formulation of electrolyte additive towards stable electrocatalytic oxygen evolution in seawater splitting

Hydrogen generation through seawater electrolysis provides a promising,attractive pathway towards the utilization of sustainable energy.However,the catalytic activity and stability of oxygen evolution anode are severely limited by the chloride-induced corrosion and competitive oxidation reactions.In this work,we demonstrate an anion-assisted performance improvement strategy by quick and universal screening of electrolyte additive via correlating Cl-repellency with the anionic properties.Particularly,the addition of phosphate ions is found to enable highly stable alkaline seawater splitting at industry-level current density(0.5 A cm^(-2))over 500 h using transition metal hydroxides as anodic electrocatalysts.In situ experiments and theoretical simulations further reveal that the dynamic anti-corrosion behaviors of surface-adsorbed phosphate ions are attributed to three factors including repelling Cl-ions without significantly blocking OH-diffusion,preventing transition metal dissolution and acting as a local pH buffer to compensate the fast OH-consumption under high current electrolysis.

Electrochemical corrosion behavior of 300M ultra high strength steel in chloride containing environment

The electrochemical corrosion behavior of 300M ultra high strength steel in chloride containing environment was investigated by potentiodynamic polarization technique, electrochemical impedance spectroscopy （EIS） and scanning electron microscopy （SEM）. The results show that uniform corrosion occurs on 300M steel during the elec- trochemical measurements because no anodic passivation phenomenon is observed on polarization curves within the measurement range. The tests also show that 300M steel is highly susceptible to chloride containing solution, which is characterized by corrosion current density increasing with the addition of chlorides, and corrosion potential shifting towards positive direction and corrosion resistance decreasing, pos- itively suggesting that chloride ions speed up the corrosion rate of 300M steel. Mean- while corrosion products on the 300M steel surface formed during the salt spray test are too loose and porous to effectively slow down the corrosion rate. Additionally, a schematic structure of uniform corrosion mechanism can explain that 300M steel has better property of stress corrosion cracking （SCC） resistance than stainless steels.