Investigation of Formation Process of the Chrome-free Passivation Film of Electrodeposited Zinc

The feasibility was investigated to substitute chrome-free passivation treatment of electrodeposited zinc in a titanium bath for chromate passivation treatment. The formation mechanism of the chrome-free passivation film was further analyzed. The surface mor- phologies and the elemental compositions of the treated samples with varied immersion times were observed by scanning electron mi- croscopy （SEM） and determined by energy dispersion spectrometry （EDS）, respectively. The electrode potential of the sample surface was recorded in the film formation process. The changes of the electrode potential are in accordance with that of SEM and EDS of the sample surface. The results of X-ray photoelectron spectroscopy （XPS） show the chrome-free passivation film composed ofZnO, SiO2, TiO2, Zn4Si207（OH）2, and SrF2. The anode zinc dissolution and the local pH value increase due to the cathode hydrogen ion reduction process result in the formation of the chrome-free passivation film. The macro-images of the chrome-free passivation films formed on electrodeposited zinc show that the color of the film changes from blue to iridescence with the increase of the immersion times.

Constituent phases of the passive film formed on 2205 stainless steel by dynamic electrochemical impedance spectroscopy

The passive film formed on 2205 duplex stainless steel（DSS） in 0.5 M NaHCO3＋0.5 M NaCl aqueous solution was characterized by electrochemical measurements,including potentiodynamic anodic polarization and dynamic electrochemical impedance spectroscopy（DEIS）.The results demonstrate that there is a great difference between the passive film evolutions of ferrite and austenite.The impedance values of ferrite are higher than those of austenite.The impedance peaks of ferritic and austenitic phases correspond to the potential of 0.15 and 0.25 V in the low potential range and correspond to 0.8 and 0.75 V in the high potential range.The evolutions of the capacitance of both phases are reverse compared to the evolutions of impedance.The thickness variations obtained from capacitance agree well with those of impedance analysis.The results can be used to explain why pitting corrosion occurs more easily in austenite phase than in ferrite phase.

Investigation of the deterioration of passive films in H_2S-containing solutions

The effect of H_2S on the corrosion behavior of 316 L stainless steel was investigated using electrochemical methods by changing the gas condition from CO_2 to H_2S and then back to CO_2. The presence of H_2S showed an acceleration effect on the corrosion of 316 L stainless steel in comparison with CO_2. The acceleration effect remained even after the complete removal of H_2S by CO_2, indicating that the passive film was irreversibly damaged. X-ray photoelectron spectroscopy(XPS) analysis indicated that the passive film was composed of Cr_2O_3, Fe_2O_3, and FeS_2 after being immersed in H_2S-containing solutions. The semiconducting property of the passive film was then investigated by using the Mott–Schottky approach. The presence of sulfides resulted in higher acceptor and donor densities and thus was responsible for the deterioration of passive films.

Study on the passive film formed on 2205 stainless steel in acetic acid by AAS and XPS

The properties of the passive film formed on 2205 stainless steel in acetic acid at high temperature that contained chloride ions were studied by atomic absorption spectrometry （AAS）, X-ray photoelectron spectroscopy （XPS）, and electrochemical polarization measurements. AAS results show that molybdenum is enriched on the surface as the passive film is dissolved. This enrichment decreases the corrosion resistance because it hinders chloride adsorption and Fe ion dissolution, and acts as a local pH buffer because it consumes protons. The dissolution ratio of Fe/Cr is approximately 10 during the active dissolution of the passive film. XPS results indicate that when the potential is in the passivation region, Cr comprises about 50% of the metal cations in the near-surface region of the passive film and is the main metal constituent in this region. When the polarization potential is much greater than the transpassivation potential, the Mo content accounts for approximately 45% of the metal cations in the nearurface region; Fe and Ni have no obvious influence on the formation, dissolution, or puncture of the passive film.

Characterization of Passive Films Formed on As-received and Sensitized AISI 304 Stainless Steel

The current research of corrosion resistance of stainless steels mainly focuses on characterization of the passive films by point defect mode and mixed-conduction model. The corrosion resistance of the passive films formed on asreceived and sensitized AISI304 stainless steel in borate bu er solution were evaluated in this paper. The degree of sensitization and corrosion resistance of AISI304 stainless steels was evaluated by double loop electrochemical potentiodynamic reactivation and electrochemical impedance spectroscopy. The passive films formed on the stainless steels were studied by XPS technique. It was found that as-received specimen had higher pitting corrosion potential and corrosion resistance than sensitized one. The Mott-Schottky results showed that sensitized stainless steel had more defects in the passive film than as-received one. The compositions of the passive films were mainly Cr and Fe oxides according to XPS results.

Influence of reflow processing conditions on the uniformity of the chromium passivation film on tinplate

This study aims to systematically analyze the key parameters of the reflow process that influence the uniformity of the chromium passivation film coated on tinplate. The distribution characteristics of the chromium passivation film coated on the tinplate surface under different treatment conditions were systematically characterized using the scanning Kelvin probe technique, X-ray photoelectron spectroscopy, and X-ray diffraction. Results indicate that the use of flux reduces the porosity of tin coating, thereby favoring the uniform growth of the passivation film. Furthermore, an increase in the reflow power and quenching temperature facilitates the homogeneous distribution of the passivation film on the tinplate surface,particularly when treated with electrolytic cathodic sodium dichromate.

Effect of microstructure and passive film on corrosion resistance of 2507 super duplex stainless steel prepared by different cooling methods in simulated marine environment

The effect of microstructure and passive film on the corrosion resistance of 2507 super duplex stainless steel(SDSS)in simulated marine environment was investigated by electrochemical measurements,periodic wet–dry cyclic corrosion test,scanning Kelvin probe force microscopy,atomic force microscopy,and X-ray photoelectron spectrometry.The results show that the occupation ratio ofγphase increases with the decrease in cooling rate,whereas the content ofαphase reduces gradually.In addition,theσprecipitated phase only emerges in the annealed steel.The pitting sensitivity and corrosion rate of 2507 SDSS reduce first and then increase as the cooling rate decreases.Theσprecipitated phase drastically reduces the protective ability of the passive film and facilitates micro-galvanic corrosion of the annealed steel.For various microstructures,the pits are preferentially distributed within theσandγphases.The corrosion resistance of 2507 SDSS prepared by different cooling methods is closely related to the microstructure and structure(stability and homogeneity)of the passive film.Normalized steel shows an optimal corrosion resistance,followed by the quenched and annealed steels.

Electrochemical study on semiconductive properties of the passive film on rebar in concrete

The electrochemical behavior of metallic passive film on rebar in concrete is characterized by its semiconductive nature. The charge distribution at the interface between a semiconductor and an electrolyte is often determined by measuring the capacitance of the space-charge layer （Csc） as a function of the electrode potential （E）. When the space charge-layer serves as the depletion layer, the relation of Csc^-2 vs E resembles a Mott-Schottky plot （M-S plot）. The semiconductive properties of the passive film on rebar in concrete were analyzed with M-S plots to study the effect of chloride ions and mineral admixtures on rebar passive films. Some rebar electrodes were immersed in simulated concrete pore solutions, while others were embedded in concrete with/without mineral admixtures. In saturated Ca（OH）, solutions, the relation of Csc^-2-E of rebar electrodes shows linear MottSchottky relationship indicating that the passive film on rebar is a highly disordered n-type semiconductor, with donor density （ND） in the order of 10^26m^-3. After adding chloride ions （Cl wt%〈0.2%） in system solutions, the M-S plot slopes significantly decreased and ND increased, suggesting that chloride ion will cause passive film corrosion and breakdown. The M-S plots of the passive film on rebar electrodes embedded in concrete were similar to those immersed in simulated system solution. However, ND of those in concrete with mineral admixtures tended to be a little smaller, indicating that introducing proper quantity admixtures into concrete could make the rebar passive film have a thicker space-charge layer and therefore a thicker passive film layer.

XPS analysis of passive film formed on the G3 nickel-base alloy tubing under corrosive conditions

In the present study, the passive film formed on the G3 nickel-base alloy tubing under corrosive conditions including H2S ,CO2 ,and Cl-at 130 ℃ and 205 ℃ is studied with X-ray photoelectron spectroscopy（XPS）. The results reveal that the passive film formed at 205℃ consists of Cr, Ni, Fe, S and O elements and is over 470 nm in thickness. The passive film can be divided into three layers, the outer-layer is composed of NiS2 and Cr2 S3 , the intermediate-layer of Cr（OH） 3, Ni （OH） 2, NiS2, Cr2 $3 and a small quantity of NiO and Cr2 O3, and the inner-layer of NiO, Cr2 O3, and alloy elements. Due to the invasion of S2 - into the passive film and the decrease of the content of chromium oxide in the film, the corrosion resistance of the G3 alloy in the sour environment at 205 ℃ is weakened.

Growth and corrosion behavior of molybdate passivation film on hot dip galvanized steel

Hot dip galvanized steel sheets were passivated by molybdate aqueous solution containing 10 g/L Na 2MoO 4·2H 2O, and the growth behavior and corrosion resistance of the passivation film were investigated. In the initial stage of passivation, the mass gain of film increases with passivation time proportionally. The film grows up more quickly and is apt to cracking at grain boundaries of zinc, then the cracks spread gradually on the whole surface of the film, and eventually the film will flake off with the increasing of film thickness. XPS results indicate that Mo compounds are present in Mo(Ⅵ) state on the surface of the film, and Mo(Ⅵ) and Mo(Ⅳ) states inside the film. NSS test shows that, the corrosion resistance of the passivation film decreases as the cracks occur, but in AASS test, the thicker the film is, the better the corrosion resistance is, the cracks of film have little effect on the corrosion resistance.

Advanced Strategies of Passivating Perovskite Defects for High-Performance Solar Cells

Organic–inorganic halide perovskite(OIHP)solar cells have garnered great attention in the last decade since they continuously approach the Shockley–Queisser Limit.Compared with conventional organic and inorganic semiconductors,OIHPs possess the high tolerance on defects due to the dominated intrinsically shallow-level carrier-trapping centers.However,the existence of defects still causes the ion migration,produces the hysteresis effect,and accelerates the film degradation,eventually suppressing the device efficiency and stability.In this Review Article,we summarize recent impressive advance on passivating OIHP defects and discuss the future horizon of exploiting high-efficiency and long-stability OIHP solar cells in terms of defect managements.

Characterization of Passive Film Formed on 304 SS in Simulated Alkaline Water Chemistries Containing Sulfur at 300℃

Passivity degradation of 304 stainless steel(SS) in simulated alkaline water chemistries at 300℃ was investigated using polarization curve, scanning electron microscope, time-of-flight secondary ion mass spectrometry(SIMS) and X-ray photoelectron spectroscopy(XPS). Experimental results indicated that 304,SS was selfpassive in the test solution and the thickness of passive film was about 500 nm. Hydroxide was enriched in the outer layer whereas oxide was enriched in the inner layer. Sulfur in thiosulfate could be reduced into lower valence of sulfur and enter the passive film so that the composition of passive film was modified by sulfur. Fe and Cr were enriched in the passive film whereas Ni was depleted in the passive film.

Plasma-enabled electrochemical jet micromachining of chemically inert and passivating material

Electrochemical jet machining(EJM)encounters significant challenges in the microstructuring of chemically inert and passivating materials because an oxide layer is easily formed on the material surface,preventing the progress of electrochemical dissolution.This research demonstrates for the first time a jet-electrolytic plasma micromachining(Jet-EPM)method to overcome this problem.Specifically,an electrolytic plasma is intentionally induced at the jet-material contact area by applying a potential high enough to surmount the surface boundary layer(such as a passive film or gas bubble)and enable material removal.Compared to traditional EJM,introducing plasma in the electrochemical jet system leads to considerable differences in machining performance due to the inclusion of plasma reactions.In this work,the implementation of Jet-EPM for fabricating microstructures in the semiconductor material 4H-SiC is demonstrated,and the machining principle and characteristics of Jet-EPM,including critical parameters and process windows,are comprehensively investigated.Theoretical modeling and experiments have elucidated the mechanisms of plasma ignition/evolution and the corresponding material removal,showing the strong potential of Jet-EPM for micromachining chemically resistant materials.The present study considerably augments the range of materials available for processing by the electrochemical jet technique.

Characterization of Zinc Passive Film by Sonication in 7 M KOH Solution

The influence of 40 kHz ultrasound radiation on the passivation behavior of zinc in 7 M KOH is presented. The results of potentiodynamic and potentiostatic measurements combined with the current oscillation caused by the irradiation were examined to explain the mechanism and the sequence of formation of the oxide films during passivation. In this study, sonication was also used to investigate both effects of the passivation duration and passivation potential on the structure of the oxide layers; the adherence of the layers was found to depend strongly on both parameters. Scanning electron microscopy-energy dispersive X-ray （SEM-EDX） analysis of the zinc surface provided complementary information on the oxide layer composition and structure.

Correspondence between Susceptibility to SCC of 7050 Aluminum Alloy and Passive Film-induced Stress at Various pH Values

The passive film-induced stress and the susceptibility to SCC of 7050 aluminum alloy in 3.5%sodium chloride solution at various pH values were investigated by slow strain rate testing（SSRT） and flowing stress differential method.The results showed that the passive film-induced stress and the susceptibility to SCC decreased with increasing pH values when pH≤7,while they increased with increasing pH values when pH7.However,the corrosion type was interpreted as exfoliation corrosion when pH=l and 14,and there was no film formed on the surface of the specimens.The whole variation plots of film-induced stress and the SCC susceptibility with pH values were both presented as a valley shape.The symbol and amount of the film-induced stress were related to the compositions of the passive film,which were analyzed using X-ray photoelectron spectroscopy（XPS）.

Luminescent Properties of Porous Si Passivated by Diamond Film and DLC Film

Surface passivation methods for porous Si (PS) surfaces, i.e., depositing diamond film or diamond-like carbon (DLC) film on PS surfaces, were attempted. Two emission bands, weak blue band and strong red band existed in the PL spectrum of diamond film coated on PS, were discovered by the photoluminescence measurements. The luminescent mechanism and stability were discussed. The results indicated that diamond film may stabilize the PL wavelength and intensity of PS, and therefore could become a promising passivation film of porous Si. The PL properties of PS coated by DLC films, including hydrogenated diamond like carbon (DLC:H) film and nitrogen doped DLC film (DLC:N) were also studied in this paper. The DLC films may stabilize the PL of PS, but the photoluminescent intensity was obviously weaker than that of diamond film coated PS.

STUDIES OF LOW-CONCENTRATION CHROMATE PASSIVE FILM FOR ZINC-BASED ALLOY COATED STEEL WIRES

The corrosion resistance of a low concentration chromate passive film for zinc based alloy coated steel wires was assessed by salt spray and electrochemical corrosion tests. XPS and AES analyses showed that the composition of such chromate passive film was S 5 5, Na 3 4, C 11 8, Ti 7 9, O 41 6, Cr 13 7, Zn 16 0.

Organic Thin Film Electroluminescent Passive Matrix Display

Long life green emitting matrix display based on organic light emitting diode is reported. The pixel number is 96×60, equivalent pixel size 0.4×0.4 mm 2, and the pixel gap 0.1 mm. An image with no crosstalk between pixels is obtained. The average luminance of these pixels at duty cycle of 1/64 is 100 cd/m 2, and the power consumption is 0.6 W. The dark room contrast of 1∶100 is achieved without using a polarization filter.

Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra（EIS） and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy （XPS）. The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on both alloys increased with increasing formation potential, prolonging formation time, increasing pH value, decreasing formation temperature, and decreasing chloride and sulphide ions concentration. Mott-Schottky plot reveals that the passive films on the two alloys show a p-n semi-conductive character. XPS analysis indicates that the passive film on G3 alloy was composed of an inner Cr oxide and an outer Fe, Mo/Ni oxides.

ELECTRON ENERGY SPECTRUM ANALYSIS ON PASSIVE FILM OF Si-BEARING STAINLESS STEELS

The surface films on the Si-bearing stainless steels formed after soaking in the concentrated nitric acid for 216 h have been investigated by means of an electron energy spectrometer.It can he reached that Si builds up in the surface in the form of SiO_2.It plays a main part as a passivating element in the Si-bearing stainless steels in strong oxidizing medium,whereas Cr drops down to the second place.