The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the fl...The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the flow domain are presented by using a fluid dynamics analysis package (Polyflow). The numerical results show that the temperatures are high in the intermeshing region and on the screw surface, the maximum pressure and the minimum pressure occur in the intermeshing region, and the flow rate is almost proportional to the screw speed.展开更多
The flow process of unplasticized polyvinyl chloride （U PVC） through the mixing zone of intermeshing counter rotating and co rotating twin screw extruders （TSEs） were numerically simula ted by the finite element m...The flow process of unplasticized polyvinyl chloride （U PVC） through the mixing zone of intermeshing counter rotating and co rotating twin screw extruders （TSEs） were numerically simula ted by the finite element method. Three dimensional isothermal flow field of U-PVC in two kinds of TSE was calculated. The mixing performance of the screw elements of the extruders was statistically analyzed by particle tracking method. The dispersive mixing performance was characterized by the mixing index, the logarithm of stretching, and the segregation scale. The distributive mixing per forulance was characterized by the resident time distribution. The results indicate that the counter rotating TSE can build higher pressure and generate higher axial velocity and shear rate, whereas the co rotating TSE has better performance in dispersive and distributive mixing.展开更多
In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging proc...In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging process,the paper designs a hardware-in-loop simulation of twin-screw extruder experiment system which is closer to scene,low cost and high safety.The system through the establishment of twin-screw extruder’s mathematical model on computer to simulate the realistic system and there is hardware practicality in the computer simulation loop.The hardware based on C8051F020 can operate in the simulation loop in real time.In computer software design, we desigh man-machine interface that is intuitive and easy to operate,can reflect twin-screw extruder main operation information vividly.Finally,twin-screw extruder’s 3 heater temperature mathematical model and PID incremental control algorithm are presented.展开更多
The unsteady flow of viscous incompressible shear-thinning non-Newtonian fluid with mixed bound- ary is investigated. The boundary condition on the outflow is the modified natural boundary condition, it con- tains the...The unsteady flow of viscous incompressible shear-thinning non-Newtonian fluid with mixed bound- ary is investigated. The boundary condition on the outflow is the modified natural boundary condition, it con- tains the additional nonlinear term, which enables us to control the kinetic energy of the backward flow. The global existence of weak solution is proved. The fictitious domain method which consists in filling the moving rigid screws with the surrounding fluid and taking into account the boundary conditions on these bodies by introducing a well-chosen distribution of boundary forces is used.展开更多
One improved mixing-extruding machine was introduced as the second-generation product of the mixing-molding integrated technology. In the extruding system,the conventional single screw extruder was substituted by a sp...One improved mixing-extruding machine was introduced as the second-generation product of the mixing-molding integrated technology. In the extruding system,the conventional single screw extruder was substituted by a special conical twin-screw extruder,resulting in stronger feeding ability,more stable extrusion pressure,and better quality of products. The integrated mathematical model of mixing-extruding process was also established by theoretical derivation and optimization according to the experimental results.Then its accuracy was verified by the influences of the pressure of floating weight and the cooling water temperature of extruder on the mixing-extruding integrated process. The results showed that the changes of both parameters could give rise to the fluctuation of the temperature and apparent viscosity of polyblends, thus further influencing the screw rotation speed.展开更多
为改善挤压大米淀粉的功能特性,以米粉为主要原料,探究了不同槲皮素(quercetin,Q)添加量(0~10%)在挤压场下对米粉中淀粉的水溶性、吸水性、糊化特性等功能特性的影响。在此基础上,借助扫描电子显微镜(scanning electron microscopy)、X...为改善挤压大米淀粉的功能特性,以米粉为主要原料,探究了不同槲皮素(quercetin,Q)添加量(0~10%)在挤压场下对米粉中淀粉的水溶性、吸水性、糊化特性等功能特性的影响。在此基础上,借助扫描电子显微镜(scanning electron microscopy)、X-射线衍射、红外光谱、及紫外可见光分光光度计揭示了Q在挤压场下对淀粉结构的演变规律。试验结果表明:当Q添加量为4%时,样品的吸水指数、碘结合能力均达到了最大值,且自由水弛豫时间提前;挤压体系中Q与淀粉通过氢键结合,颗粒结构变得更加立体、紧凑。与挤压米粉相比,槲皮素的添加延缓了淀粉的回生且提高了淀粉的热稳定性。根据以上结果可知,挤压体系中Q与大米淀粉复合,促进了淀粉分子链重排,进而改变淀粉的结构及功能特性,该研究可为开发抗回生的挤压大米淀粉基产品提供理论依据。展开更多
文摘The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the flow domain are presented by using a fluid dynamics analysis package (Polyflow). The numerical results show that the temperatures are high in the intermeshing region and on the screw surface, the maximum pressure and the minimum pressure occur in the intermeshing region, and the flow rate is almost proportional to the screw speed.
基金Supported by the Industrial Foundation(20091041038)
文摘The flow process of unplasticized polyvinyl chloride （U PVC） through the mixing zone of intermeshing counter rotating and co rotating twin screw extruders （TSEs） were numerically simula ted by the finite element method. Three dimensional isothermal flow field of U-PVC in two kinds of TSE was calculated. The mixing performance of the screw elements of the extruders was statistically analyzed by particle tracking method. The dispersive mixing performance was characterized by the mixing index, the logarithm of stretching, and the segregation scale. The distributive mixing per forulance was characterized by the resident time distribution. The results indicate that the counter rotating TSE can build higher pressure and generate higher axial velocity and shear rate, whereas the co rotating TSE has better performance in dispersive and distributive mixing.
文摘In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging process,the paper designs a hardware-in-loop simulation of twin-screw extruder experiment system which is closer to scene,low cost and high safety.The system through the establishment of twin-screw extruder’s mathematical model on computer to simulate the realistic system and there is hardware practicality in the computer simulation loop.The hardware based on C8051F020 can operate in the simulation loop in real time.In computer software design, we desigh man-machine interface that is intuitive and easy to operate,can reflect twin-screw extruder main operation information vividly.Finally,twin-screw extruder’s 3 heater temperature mathematical model and PID incremental control algorithm are presented.
基金Supported by the National Natural Science Foundation of China(No.11371348)
文摘The unsteady flow of viscous incompressible shear-thinning non-Newtonian fluid with mixed bound- ary is investigated. The boundary condition on the outflow is the modified natural boundary condition, it con- tains the additional nonlinear term, which enables us to control the kinetic energy of the backward flow. The global existence of weak solution is proved. The fictitious domain method which consists in filling the moving rigid screws with the surrounding fluid and taking into account the boundary conditions on these bodies by introducing a well-chosen distribution of boundary forces is used.
基金National Natural Science Foundation of China(No.51345006)Specialized Research Fund for the Doctoral Program of Higher Education,China(No.20123719120004)
文摘One improved mixing-extruding machine was introduced as the second-generation product of the mixing-molding integrated technology. In the extruding system,the conventional single screw extruder was substituted by a special conical twin-screw extruder,resulting in stronger feeding ability,more stable extrusion pressure,and better quality of products. The integrated mathematical model of mixing-extruding process was also established by theoretical derivation and optimization according to the experimental results.Then its accuracy was verified by the influences of the pressure of floating weight and the cooling water temperature of extruder on the mixing-extruding integrated process. The results showed that the changes of both parameters could give rise to the fluctuation of the temperature and apparent viscosity of polyblends, thus further influencing the screw rotation speed.
文摘为改善挤压大米淀粉的功能特性,以米粉为主要原料,探究了不同槲皮素(quercetin,Q)添加量(0~10%)在挤压场下对米粉中淀粉的水溶性、吸水性、糊化特性等功能特性的影响。在此基础上,借助扫描电子显微镜(scanning electron microscopy)、X-射线衍射、红外光谱、及紫外可见光分光光度计揭示了Q在挤压场下对淀粉结构的演变规律。试验结果表明:当Q添加量为4%时,样品的吸水指数、碘结合能力均达到了最大值,且自由水弛豫时间提前;挤压体系中Q与淀粉通过氢键结合,颗粒结构变得更加立体、紧凑。与挤压米粉相比,槲皮素的添加延缓了淀粉的回生且提高了淀粉的热稳定性。根据以上结果可知,挤压体系中Q与大米淀粉复合,促进了淀粉分子链重排,进而改变淀粉的结构及功能特性,该研究可为开发抗回生的挤压大米淀粉基产品提供理论依据。
