The article introduced the key technology, mining process, and back-and-forth mining method for the caving working face of hard-thick coal seams in Datong mine, and researched this innovations process, optimized the s...The article introduced the key technology, mining process, and back-and-forth mining method for the caving working face of hard-thick coal seams in Datong mine, and researched this innovations process, optimized the systemic design and working face out-play, tried to perfect the caving mining technology of hard-thick coal seams further.展开更多
Fully mechanized mining(FMM)technology has been applied in Chinese coal mines for more than 40 years.At present,the output of a FMM face has reached 10-million tons with Chinese-made equipment.In this study,the new de...Fully mechanized mining(FMM)technology has been applied in Chinese coal mines for more than 40 years.At present,the output of a FMM face has reached 10-million tons with Chinese-made equipment.In this study,the new developments in FMM technology and equipment in Chinese coal mines during past decades are introduced.The automatic FMM technology for thin seams,complete sets of FMM technology with ultra large shear height of 7 m for thick seams,complete sets of fully mechanized top coal caving technology with large shear height for ultra-thick seams of 20 m,complete sets of FMM technology for complex and difficult seams,including steeply inclined seams,soft coal seams with large inclination angle,and the mechanized filling mining technology and equipment are presented.Some typical case studies are also introduced.Finally,the existing problems with the FMM technology are discussed,and prospect of FMM technology and equipment applied in Chinese coal mines is put forward.展开更多
A fully-mechanized coal mining (FMCM) technology capable of filling up the goaf with wastes (including solid wastes) is described. Industrial tests have proved that by using this technology not only can waste be re-us...A fully-mechanized coal mining (FMCM) technology capable of filling up the goaf with wastes (including solid wastes) is described. Industrial tests have proved that by using this technology not only can waste be re-used but also coal resources can be exploited with a higher recovery rate without removing buildings located over the working faces. Two special devices, a hydraulic support and a scraper conveyor, run side-by-side on the same working face to simultaneously realize mining and filling. These are described in detail. The tests allow analysis of rock pressure and ground subsidence when backfilling techniques are employed. These values are compared to those from mining without using backfilling techniques, under the same geological conditions. The concept of equivalent mining height is proposed based on theoretical analysis of rock pressure and ground subsidence. The upper limits of the rock pressure and ground subsidence can be estimated in backfilling mining using this concept along with traditional engineering formulae.展开更多
In order to prevent spontaneous coal combustion occurring at a fully mechanized caving face with large obliquity in deep mines in China,we have analyzed the characteristics of spontaneous coal combustion and explain t...In order to prevent spontaneous coal combustion occurring at a fully mechanized caving face with large obliquity in deep mines in China,we have analyzed the characteristics of spontaneous coal combustion and explain theoretically the factors affecting spontaneous coal combustion,such as rock bursts,high temperatures,high ventilation resistance,slow advancing speed and large obliquity mining.Key technologies to prevent spontaneous combustion occurring in sharply inclined seams in deep mines are proposed;these include pouring water,stopping leakage in upper and lower corners of the working face,choking off the goaf and covering the coal.CO concentrations were controlled within two years to less than 15×10-6 at the upper corner by applying these technologies at the 1410 working face of the Huafeng coal mine.Our method has significant theoretical value and is of practical importance in controlling spontaneous coal combustion occurring at a fully mechanized caving face with large obliquity in deep mines.展开更多
The noise level of coal face by full-mechanized coal winning technology was measured in a coal mine. And then it was analyzed and evaluated using environment science, ergonomics and fussy mathematics analysis. Basis o...The noise level of coal face by full-mechanized coal winning technology was measured in a coal mine. And then it was analyzed and evaluated using environment science, ergonomics and fussy mathematics analysis. Basis of the statistics and analysis of the measured noise level some measures, such as applying the new materials and improving the construction of the equipment, were carried out. The resuts show that they can reduce the noise level, improve the working environment and enhance the work efficiency.展开更多
In the traditional mining technology,the coal resources trapped beneath surface buildings,railways,and water bodies cannot be mined massively,thereby causing the lower coal recovery and dynamic disasters.In order to s...In the traditional mining technology,the coal resources trapped beneath surface buildings,railways,and water bodies cannot be mined massively,thereby causing the lower coal recovery and dynamic disasters.In order to solve the aforementioned problems,the roadway backfilling mining technology is developed and the joint bearing mechanism of coal pillar and backfilling body is presented in this paper.The mechanical model of bearing system of coal pillar and backfilling body is established,by analyzing the basic characteristics of overlying strata deformation in roadway backfilling mining technology.According to the Ritz method in energy variation principle,the elastic solution expression of coal pillar deformation is deduced in roadway backfilling mining technology.Based on elastic-viscoelastic correspondence principle,combining with the burgers rheological constitutive model and Laplace transform theory,the viscoelastic solution expression of coal pillar deformation is obtained in roadway backfilling mining technology.By analyzing the compressive mechanical property of backfilling body,the time formula required for coal pillar and backfilling body to play the joint bearing function in roadway backfilling mining technology is obtained.The example analysis indicates that the time is 140 days.The results can be treated as an important basis for theoretical research and process design in roadway backfilling mining technology.展开更多
Based on break characteristics of roofs in fully mechanized top-coal mining of thick shallow coal seams, a fracture mechanics model was built, and the criterion of crack propagation in the main roof was derived using ...Based on break characteristics of roofs in fully mechanized top-coal mining of thick shallow coal seams, a fracture mechanics model was built, and the criterion of crack propagation in the main roof was derived using the fracture mechanics theory. The relationships between the fracture length of the roof and the working resistance of the supports were discovered, and the correlations between the load on the overlying strata and the ratio of the crack's length to the thickness of the roof were obtained. Using a working face of Jindi Coal Mine, Xing county Shanxi province as an example, the relationships between the fracture length of the roof and the working resistance of the supports were analysed in detail. The results give a design basis in hydraulic top coal caving supports, which could provide useful references in the practical application. On-site experiment proves that the periodic weighting step interval of the caving face is 15–16 m, which is basically consistent with the theoretical analysis results, and indicates that the mechanized caving hydraulic support is capable of meeting the support requirements in the mining of a super-thick but shallowly buried coal seam.展开更多
For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertica...For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertical transportation system to transport this type of solid backfill material. Given the demands imposed on safely in feeding this material, we also investigated the structure and basic parameter of this system. For a mine in the Xingtai mining area the results show that: (1) a vertical transportation system should include three main parts, i.e., a feeding borehole, a maintenance chamber and a storage silo; (2) we determined that 486 mm is a suitable diameter for bore holes, the diameter of the storage silo is 6 m and its height 30 m in this vertical transportation system; (3) a conical buffer was developed to absorb the impact during the feeding process. To ensure normal implementation of fully mechanized backfilling coal mining technology and the safety of underground personnel, we propose a series of security technologies for anti-blockage, storage silo cleaning, high pressure air release and aspiration. This vertical transporting system has been applied in one this particular mine, which has fed about 4 million tons solid material with a feeding depth of 350 m and safely exploited 3 million tons of coal.展开更多
In order to solve the problems of top-coal inadequate destruction and large amounts of gas emission in mining extra thick and hard coal seam,this study investigated the pre-splitting for deep borehole blasting and gas...In order to solve the problems of top-coal inadequate destruction and large amounts of gas emission in mining extra thick and hard coal seam,this study investigated the pre-splitting for deep borehole blasting and gas pre-draining technologies on top coal.The mechanism of the technologies was systematically expounded based on hard top-coal cracks development obtained by numerical simulation and theoretical analysis.The results show that explosive blasting in the hard rock results in a large number of cracks and large displacement in the rock mass due to the effect of explosion stress.Meanwhile,the thick top-coal caves,and desorbing gas flows along the cracks improve gas extraction.Finally,the pre-splitting for deep borehole blasting and gas pre-draining technologies was applied in No.3802 working face of Shui Liandong Coal Mine,which increases monthly output in the face to 67.34 kt and the drained gas concentration to 86.2%.The drained gas average concentration from each borehole reaches 40%,and the effect is remarkable.展开更多
Analyzed the support instable mode of sliding,tripping,and so on,and believed the key point of the support stability control of fully mechanized coal caving face with steep coal seams was to maintain that the seam tru...Analyzed the support instable mode of sliding,tripping,and so on,and believed the key point of the support stability control of fully mechanized coal caving face with steep coal seams was to maintain that the seam true angle was less than the hydraulic support instability critical angle.Through the layout of oblique face,the improvement of support setting load,the control of mining height and nonskid platform,the group support system of end face,the advance optimization of conveyor and support,and the other control tech- nical measures,the true angle of the seam is reduced and the instable critical angle of the support is increased,the hydraulic support stability of fully mechanized coal caving face with steep coal seams is effectively controlled.展开更多
To investigate the abnormal ground pressures and roof control problem in fully mechanized repeated mining of residual coal after room and pillar mining,the roof fracture structural model and mechanical model were deve...To investigate the abnormal ground pressures and roof control problem in fully mechanized repeated mining of residual coal after room and pillar mining,the roof fracture structural model and mechanical model were developed using numerical simulation and theoretical analysis.The roof fracture characteristics of a repeated mining face were revealed and the ground pressure law and roof supporting conditions of the repeated mining face were obtained.The results indicate that when the repeated mining face passes the residual pillars,the sudden instability causes fracturing in the main roof above the old goaf and forms an extra-large rock block above the mining face.A relatively stable ‘‘Voussoir beam" structure is formed after the advance fracturing of the main roof.When the repeated mining face passes the old goaf,as the large rock block revolves and touches gangue,the rock block will break secondarily under overburden rock loads.An example calculation was performed involving an integrated mine in Shanxi province,results showed that minimum working resistance values of support determined to be reasonable were respectively 11,412 kN and 10,743 kN when repeated mining face passed through residual pillar and goaf.On-site ground pressure monitoring results indicated that the mechanical model and support resistance calculation were reasonable.展开更多
This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mine...This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mines, the percentage of mechanized mining reached 71 %. A rapid development of high-productive and high-profitable mines,especially those with longwall sublevel caving method, is described. The issues of heavy duty equipment, roof bolting,mine safety are also addressed. The Chinese government is paying more and more attention on the environmental problems inducing from coal mining,processing and utilization. A basic framework of clean coal technology is being formed and a wide range of technology is included.展开更多
基金Supported by the Production Safety and Supervision of Management Bureau of China(04-116) the Returned Overseas Scholar Fund of Educational Department of China(2003406)+1 种基金 the Soft Science Planning Program of Shandong Province(A200423-6) the National Soft Science Planed Program (2004DGQ3D090)
文摘The article introduced the key technology, mining process, and back-and-forth mining method for the caving working face of hard-thick coal seams in Datong mine, and researched this innovations process, optimized the systemic design and working face out-play, tried to perfect the caving mining technology of hard-thick coal seams further.
文摘Fully mechanized mining(FMM)technology has been applied in Chinese coal mines for more than 40 years.At present,the output of a FMM face has reached 10-million tons with Chinese-made equipment.In this study,the new developments in FMM technology and equipment in Chinese coal mines during past decades are introduced.The automatic FMM technology for thin seams,complete sets of FMM technology with ultra large shear height of 7 m for thick seams,complete sets of fully mechanized top coal caving technology with large shear height for ultra-thick seams of 20 m,complete sets of FMM technology for complex and difficult seams,including steeply inclined seams,soft coal seams with large inclination angle,and the mechanized filling mining technology and equipment are presented.Some typical case studies are also introduced.Finally,the existing problems with the FMM technology are discussed,and prospect of FMM technology and equipment applied in Chinese coal mines is put forward.
基金supports for this work provided by Na-tional basic research program of China (No. 2007CB209400)the National Natural Science Foundation of China (No. 50834004)+1 种基金the National Natural Science Foundation of China (No. 50574090) SR Foundation of China University of Mining & Technology (No. 50634050)
文摘A fully-mechanized coal mining (FMCM) technology capable of filling up the goaf with wastes (including solid wastes) is described. Industrial tests have proved that by using this technology not only can waste be re-used but also coal resources can be exploited with a higher recovery rate without removing buildings located over the working faces. Two special devices, a hydraulic support and a scraper conveyor, run side-by-side on the same working face to simultaneously realize mining and filling. These are described in detail. The tests allow analysis of rock pressure and ground subsidence when backfilling techniques are employed. These values are compared to those from mining without using backfilling techniques, under the same geological conditions. The concept of equivalent mining height is proposed based on theoretical analysis of rock pressure and ground subsidence. The upper limits of the rock pressure and ground subsidence can be estimated in backfilling mining using this concept along with traditional engineering formulae.
基金Projects 2007B53 supported by the Foundation for National Excellent Doctoral Dissertation of ChinaBK2008123 by the Natural Science Foundation of Jiangsu Province
文摘In order to prevent spontaneous coal combustion occurring at a fully mechanized caving face with large obliquity in deep mines in China,we have analyzed the characteristics of spontaneous coal combustion and explain theoretically the factors affecting spontaneous coal combustion,such as rock bursts,high temperatures,high ventilation resistance,slow advancing speed and large obliquity mining.Key technologies to prevent spontaneous combustion occurring in sharply inclined seams in deep mines are proposed;these include pouring water,stopping leakage in upper and lower corners of the working face,choking off the goaf and covering the coal.CO concentrations were controlled within two years to less than 15×10-6 at the upper corner by applying these technologies at the 1410 working face of the Huafeng coal mine.Our method has significant theoretical value and is of practical importance in controlling spontaneous coal combustion occurring at a fully mechanized caving face with large obliquity in deep mines.
文摘The noise level of coal face by full-mechanized coal winning technology was measured in a coal mine. And then it was analyzed and evaluated using environment science, ergonomics and fussy mathematics analysis. Basis of the statistics and analysis of the measured noise level some measures, such as applying the new materials and improving the construction of the equipment, were carried out. The resuts show that they can reduce the noise level, improve the working environment and enhance the work efficiency.
基金This work was supported by the National Natural Science Foundation of China(51504081,51774110,51508166,U1404527)the Science and Technology Breakthrough Project by Henan Province(162102210221,162102310427)+1 种基金the Foundation for Higher Education Key Research Project by Henan Province(15A440013)the Ph.D.Programs Foundation of Henan Polytechnic University(B2018-65,B2018-4,B2016-67).
文摘In the traditional mining technology,the coal resources trapped beneath surface buildings,railways,and water bodies cannot be mined massively,thereby causing the lower coal recovery and dynamic disasters.In order to solve the aforementioned problems,the roadway backfilling mining technology is developed and the joint bearing mechanism of coal pillar and backfilling body is presented in this paper.The mechanical model of bearing system of coal pillar and backfilling body is established,by analyzing the basic characteristics of overlying strata deformation in roadway backfilling mining technology.According to the Ritz method in energy variation principle,the elastic solution expression of coal pillar deformation is deduced in roadway backfilling mining technology.Based on elastic-viscoelastic correspondence principle,combining with the burgers rheological constitutive model and Laplace transform theory,the viscoelastic solution expression of coal pillar deformation is obtained in roadway backfilling mining technology.By analyzing the compressive mechanical property of backfilling body,the time formula required for coal pillar and backfilling body to play the joint bearing function in roadway backfilling mining technology is obtained.The example analysis indicates that the time is 140 days.The results can be treated as an important basis for theoretical research and process design in roadway backfilling mining technology.
文摘Based on break characteristics of roofs in fully mechanized top-coal mining of thick shallow coal seams, a fracture mechanics model was built, and the criterion of crack propagation in the main roof was derived using the fracture mechanics theory. The relationships between the fracture length of the roof and the working resistance of the supports were discovered, and the correlations between the load on the overlying strata and the ratio of the crack's length to the thickness of the roof were obtained. Using a working face of Jindi Coal Mine, Xing county Shanxi province as an example, the relationships between the fracture length of the roof and the working resistance of the supports were analysed in detail. The results give a design basis in hydraulic top coal caving supports, which could provide useful references in the practical application. On-site experiment proves that the periodic weighting step interval of the caving face is 15–16 m, which is basically consistent with the theoretical analysis results, and indicates that the mechanized caving hydraulic support is capable of meeting the support requirements in the mining of a super-thick but shallowly buried coal seam.
基金support for this work provided by the National Natural Science Foundation of China (No. 51074165)the major program of the National Natural Science Foundation of China (No. 50834004)the Innovation Project of Graduate Students of Jiangsu Province (No. CXZZ11-0308)
文摘For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertical transportation system to transport this type of solid backfill material. Given the demands imposed on safely in feeding this material, we also investigated the structure and basic parameter of this system. For a mine in the Xingtai mining area the results show that: (1) a vertical transportation system should include three main parts, i.e., a feeding borehole, a maintenance chamber and a storage silo; (2) we determined that 486 mm is a suitable diameter for bore holes, the diameter of the storage silo is 6 m and its height 30 m in this vertical transportation system; (3) a conical buffer was developed to absorb the impact during the feeding process. To ensure normal implementation of fully mechanized backfilling coal mining technology and the safety of underground personnel, we propose a series of security technologies for anti-blockage, storage silo cleaning, high pressure air release and aspiration. This vertical transporting system has been applied in one this particular mine, which has fed about 4 million tons solid material with a feeding depth of 350 m and safely exploited 3 million tons of coal.
基金financially supported by the National Natural Science Fund of China(Nos.51004003 and 51474009)Anhui Province Education Department Natural Science Fund Key Project of China(No.KJ2010A091)
文摘In order to solve the problems of top-coal inadequate destruction and large amounts of gas emission in mining extra thick and hard coal seam,this study investigated the pre-splitting for deep borehole blasting and gas pre-draining technologies on top coal.The mechanism of the technologies was systematically expounded based on hard top-coal cracks development obtained by numerical simulation and theoretical analysis.The results show that explosive blasting in the hard rock results in a large number of cracks and large displacement in the rock mass due to the effect of explosion stress.Meanwhile,the thick top-coal caves,and desorbing gas flows along the cracks improve gas extraction.Finally,the pre-splitting for deep borehole blasting and gas pre-draining technologies was applied in No.3802 working face of Shui Liandong Coal Mine,which increases monthly output in the face to 67.34 kt and the drained gas concentration to 86.2%.The drained gas average concentration from each borehole reaches 40%,and the effect is remarkable.
基金the National Natrual Science Foundation of China(50504014)
文摘Analyzed the support instable mode of sliding,tripping,and so on,and believed the key point of the support stability control of fully mechanized coal caving face with steep coal seams was to maintain that the seam true angle was less than the hydraulic support instability critical angle.Through the layout of oblique face,the improvement of support setting load,the control of mining height and nonskid platform,the group support system of end face,the advance optimization of conveyor and support,and the other control tech- nical measures,the true angle of the seam is reduced and the instable critical angle of the support is increased,the hydraulic support stability of fully mechanized coal caving face with steep coal seams is effectively controlled.
基金the National Basic Research Program of China (No.2014CB046905)Innovation Project for Graduates in Jiangsu Province (No.KYLX15_1405)+1 种基金the National Natural Science Foundation of China (Nos.51274191 and 51404245)the Doctoral Fund of Ministry of Education of China (No.20130095110018)
文摘To investigate the abnormal ground pressures and roof control problem in fully mechanized repeated mining of residual coal after room and pillar mining,the roof fracture structural model and mechanical model were developed using numerical simulation and theoretical analysis.The roof fracture characteristics of a repeated mining face were revealed and the ground pressure law and roof supporting conditions of the repeated mining face were obtained.The results indicate that when the repeated mining face passes the residual pillars,the sudden instability causes fracturing in the main roof above the old goaf and forms an extra-large rock block above the mining face.A relatively stable ‘‘Voussoir beam" structure is formed after the advance fracturing of the main roof.When the repeated mining face passes the old goaf,as the large rock block revolves and touches gangue,the rock block will break secondarily under overburden rock loads.An example calculation was performed involving an integrated mine in Shanxi province,results showed that minimum working resistance values of support determined to be reasonable were respectively 11,412 kN and 10,743 kN when repeated mining face passed through residual pillar and goaf.On-site ground pressure monitoring results indicated that the mechanical model and support resistance calculation were reasonable.
文摘This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mines, the percentage of mechanized mining reached 71 %. A rapid development of high-productive and high-profitable mines,especially those with longwall sublevel caving method, is described. The issues of heavy duty equipment, roof bolting,mine safety are also addressed. The Chinese government is paying more and more attention on the environmental problems inducing from coal mining,processing and utilization. A basic framework of clean coal technology is being formed and a wide range of technology is included.