The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge wit...The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge with coal–water slurry(CWS)and generate resourceful fuel.In this study,a novel five-nozzle gasifier reactor was analyzed by means of a CFD(Computational fluid dynamic)method.Among several influential factors,special attention was paid to the height-to-diameter ratio of the gasifier and the mixing ratio of oil sludge,which are known to have a significant impact on the flow field,temperature distribution and gasifier performances.According to the numerical results,the optimal height-to-diameter ratio and oil mixing ratio are about 2.4:1 and 20%,respectively.Furthermore,the carbon conversion rate can become as high as 98.55%with the hydrolysis rate reaching a value of 53.88%.The consumption of raw coal and oxygen is generally reduced,while the effective gas production is increased to 50.93 mol/%.展开更多
Aspen plus software was employed to simulate process. The system concludes gasification scrubbing system the opposed multi-burner gasifier (OMB) methanol production and purification shift system. The distributions o...Aspen plus software was employed to simulate process. The system concludes gasification scrubbing system the opposed multi-burner gasifier (OMB) methanol production and purification shift system. The distributions of ammonia con- centration in streams were obtained. The study demonstrates that ammonium crystallization problem caused by ammonia ac- cumulation, and if the process has ammonia exports its concentration will greatly reduced and the ammonia salt problem will effectively alleviate. Aspen plus simulation is a useful tool strengthening the ammonia recycling use and reducing pollutant for improving water quality, maintaining stable production, emissions.展开更多
Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning eff...Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.展开更多
Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows tha...Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.展开更多
Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite su...Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite suitable for on-line control and 2) the intensity and energy distribution of diffracted light of both the Mie scattering model and the Fraunhofer theoretical model are compared and researched. Feasibility of using the Fraunhofer diffraction model to replace the Mie scattering model in measuring particles in coal water slurry is demonstrated.展开更多
The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refra...The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refractories with the aid of SEM. The main influencing factors on the service life of the refractories were summarized.展开更多
The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries (CWSs). The results show that the fractal stru...The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries (CWSs). The results show that the fractal structures and physicochemical properties of samples are dependent on various modification processes. The apparent viscosities of the coal water slurries increase with increasing surface fractal dimensions (D), especially with decreasing shear rates. Fur- thermore, it has been proved that the ignition temperatures and apparent activation energies of modified CWSs are lower than that of raw coal water slurry. Compared with the traditional qualitative analysis of the effect of pore structures on CWSs properties, D can more efficiently indicate the quantificational effect of pore structures on the rheological behavior and combustion kinetics of CWSs.展开更多
Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentratio...Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentration in slurry made from hard-to-pulp coal can be effectively improved and increased by 3%–5% generally. DLT coal (DaLiuTa coal mine) is very poor in slurryability and the stability and rheology of the resulting slurry are not very good. When the amount of easily slurried coal is more than 30%, all properties of the CWS improve and the CWS meets the requirements for use as fuel. Coalification, porosity, surface oxygenic functional groups, zeta potential and grindability have a great effect on the performance of blended coal CWS. This leads to some differences in performance between the slurry made from a single coal and slurry made from blended coal.展开更多
Coal water slurry gasification is a main source of hydrogen in the developing hydrogen economy.Moreover,biomass and waste can be added,making gasification process greener.To expand the application of coal water slurry...Coal water slurry gasification is a main source of hydrogen in the developing hydrogen economy.Moreover,biomass and waste can be added,making gasification process greener.To expand the application of coal water slurry and gasification process,it is necessary to understand the micro-structure in this large particle suspension system.In this paper,the micro-structure in coal water slurry was studied by extended DLVO(eDLVO)theory and fractal dimension,which is used to explain the mechanism of stability in large particle suspension systems.The interaction between two coal particles was characterized from the interparticle potential and energy barrier based on the eDLVO theory.The rheology and stability between different types of coals are measured and explained by the aggregating structure and fractal dimension in coal water slurry.The results indicated that there would be an aggregating structure in high rank coals,due to the interparticle potential caused by the surface properties,but probably not in low rank coals.This aggregating structure can be described and characterized by fractal dimension.The aggregation of particles is the source of the stability for high rank coals,as the close-packed 3D network structure in large particle suspension can support coal particles from settling down.The results have demonstrated that the combination of the eDLVO theory and rheological measurement is an effective way to investigate the stability of large particle suspension systems.展开更多
Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were groun...Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process. The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable. The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used. The highest concentration was 70.14% in this case. The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used. The highest con- centration in this case was 70.97%. These differences are caused by the particle size distribution devel- oped during the different grinding processes.展开更多
基金Enterprise Horizontal Project(Project Contract No.2021K2450)Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(SJCX22_1437).
文摘The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge with coal–water slurry(CWS)and generate resourceful fuel.In this study,a novel five-nozzle gasifier reactor was analyzed by means of a CFD(Computational fluid dynamic)method.Among several influential factors,special attention was paid to the height-to-diameter ratio of the gasifier and the mixing ratio of oil sludge,which are known to have a significant impact on the flow field,temperature distribution and gasifier performances.According to the numerical results,the optimal height-to-diameter ratio and oil mixing ratio are about 2.4:1 and 20%,respectively.Furthermore,the carbon conversion rate can become as high as 98.55%with the hydrolysis rate reaching a value of 53.88%.The consumption of raw coal and oxygen is generally reduced,while the effective gas production is increased to 50.93 mol/%.
文摘Aspen plus software was employed to simulate process. The system concludes gasification scrubbing system the opposed multi-burner gasifier (OMB) methanol production and purification shift system. The distributions of ammonia con- centration in streams were obtained. The study demonstrates that ammonium crystallization problem caused by ammonia ac- cumulation, and if the process has ammonia exports its concentration will greatly reduced and the ammonia salt problem will effectively alleviate. Aspen plus simulation is a useful tool strengthening the ammonia recycling use and reducing pollutant for improving water quality, maintaining stable production, emissions.
文摘Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.
文摘Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.
文摘Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite suitable for on-line control and 2) the intensity and energy distribution of diffracted light of both the Mie scattering model and the Fraunhofer theoretical model are compared and researched. Feasibility of using the Fraunhofer diffraction model to replace the Mie scattering model in measuring particles in coal water slurry is demonstrated.
文摘The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refractories with the aid of SEM. The main influencing factors on the service life of the refractories were summarized.
文摘The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries (CWSs). The results show that the fractal structures and physicochemical properties of samples are dependent on various modification processes. The apparent viscosities of the coal water slurries increase with increasing surface fractal dimensions (D), especially with decreasing shear rates. Fur- thermore, it has been proved that the ignition temperatures and apparent activation energies of modified CWSs are lower than that of raw coal water slurry. Compared with the traditional qualitative analysis of the effect of pore structures on CWSs properties, D can more efficiently indicate the quantificational effect of pore structures on the rheological behavior and combustion kinetics of CWSs.
基金Projects 20060290506 supported by the Doctoral Foundation of the Chinese Education Ministry2005B013 by the Science and TechnologyFoundation of China University of Mining & Technology
文摘Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentration in slurry made from hard-to-pulp coal can be effectively improved and increased by 3%–5% generally. DLT coal (DaLiuTa coal mine) is very poor in slurryability and the stability and rheology of the resulting slurry are not very good. When the amount of easily slurried coal is more than 30%, all properties of the CWS improve and the CWS meets the requirements for use as fuel. Coalification, porosity, surface oxygenic functional groups, zeta potential and grindability have a great effect on the performance of blended coal CWS. This leads to some differences in performance between the slurry made from a single coal and slurry made from blended coal.
基金supported by the National Key Research and Development Program of China(Grant Nos.2017YFB0602602 and 2017YFB0602703)the Seed Fund of Shanxi Research Institute for Clean Energy,Tsinghua University,China.
文摘Coal water slurry gasification is a main source of hydrogen in the developing hydrogen economy.Moreover,biomass and waste can be added,making gasification process greener.To expand the application of coal water slurry and gasification process,it is necessary to understand the micro-structure in this large particle suspension system.In this paper,the micro-structure in coal water slurry was studied by extended DLVO(eDLVO)theory and fractal dimension,which is used to explain the mechanism of stability in large particle suspension systems.The interaction between two coal particles was characterized from the interparticle potential and energy barrier based on the eDLVO theory.The rheology and stability between different types of coals are measured and explained by the aggregating structure and fractal dimension in coal water slurry.The results indicated that there would be an aggregating structure in high rank coals,due to the interparticle potential caused by the surface properties,but probably not in low rank coals.This aggregating structure can be described and characterized by fractal dimension.The aggregation of particles is the source of the stability for high rank coals,as the close-packed 3D network structure in large particle suspension can support coal particles from settling down.The results have demonstrated that the combination of the eDLVO theory and rheological measurement is an effective way to investigate the stability of large particle suspension systems.
基金This project received funding from the Australian governmentas part of the Asia-Pacific Partnership on Clean Development and Climate
文摘Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process. The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable. The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used. The highest concentration was 70.14% in this case. The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used. The highest con- centration in this case was 70.97%. These differences are caused by the particle size distribution devel- oped during the different grinding processes.