The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge wit...The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge with coal–water slurry(CWS)and generate resourceful fuel.In this study,a novel five-nozzle gasifier reactor was analyzed by means of a CFD(Computational fluid dynamic)method.Among several influential factors,special attention was paid to the height-to-diameter ratio of the gasifier and the mixing ratio of oil sludge,which are known to have a significant impact on the flow field,temperature distribution and gasifier performances.According to the numerical results,the optimal height-to-diameter ratio and oil mixing ratio are about 2.4:1 and 20%,respectively.Furthermore,the carbon conversion rate can become as high as 98.55%with the hydrolysis rate reaching a value of 53.88%.The consumption of raw coal and oxygen is generally reduced,while the effective gas production is increased to 50.93 mol/%.展开更多
A rosin derivative and maleopimaric acid diethanolamide(MAD), was synthesized, characterized by FTIR and1 H NMR, and applied as dispersant for the coal-water slurry(CWS) prepared from Chinese Shenfu coal. The CWS appl...A rosin derivative and maleopimaric acid diethanolamide(MAD), was synthesized, characterized by FTIR and1 H NMR, and applied as dispersant for the coal-water slurry(CWS) prepared from Chinese Shenfu coal. The CWS application performance investigation shows that the MAD dispersant has better abilities in reducing CWS viscosity and stabilizing the slurry than a commercial dispersant—sulfonated naphthalene-formaldehyde condensate(SNF). The physicochemical property investigation of the two tested dispersants shows that the adsorption amount of the MAD at coal-water interface is much larger than that of SNF, and the MAD has better wetting property than the SNF on the coal surface. It indicated that the excellent capabilities of MAD are related to the adsorption mode of standing upright on the coal surface. Based on the above, the mechanism of dispersion and stabilization of the CWS prepared from MAD dispersant is presented.展开更多
Two coal samples of similar rank were chosen from Australia and China to investigate the differences in Coal-Water Slurry (CWS) made from them. The effect of ash content and particle size gradation on these properties...Two coal samples of similar rank were chosen from Australia and China to investigate the differences in Coal-Water Slurry (CWS) made from them. The effect of ash content and particle size gradation on these properties was also studied. Different grinding times were used when grinding the two coals and particle size analysis of these ground coals was used to select samples with a ''double-peak'' particle size distribution. All the ''double-peak'' samples were used to prepare a CWS. The concentration, viscosity, fluidity, and stability of each CWS were measured. The results show that the properties of a CWS prepared from a coal sample with a ''double-peak'' size distribution are better than those CWS prepared from samples with a mono-modal particle distribution. The ash content of Australian coal is 21.72% higher than the ash content of Shenhua coal. The highest coal concentration in slurry from the Australia coal is 11.01% higher than in CWS from the Shenhua coal. The fluidity and stability of the CWS prepared from the Australian coal are both better than the fluidity and stability of slurry prepared from Shenhua coal. High ash content in the Australian coal improves the pulping results of a CWS made from it.展开更多
Detailed experimental investigations were carried out for microwave pre-treatment of high ash Indian coal at high power level(900 W) in microwave oven. The microwave exposure times were fixed at60 s and 120 s. A rheol...Detailed experimental investigations were carried out for microwave pre-treatment of high ash Indian coal at high power level(900 W) in microwave oven. The microwave exposure times were fixed at60 s and 120 s. A rheology characteristic for microwave pre-treatment of coal-water slurry(CWS) was performed in an online Bohlin viscometer. The non-Newtonian character of the slurry follows the rheological model of Ostwald de Waele. The values of n and k vary from 0.31 to 0.64 and 0.19 to 0.81 Pa·sn,respectively. This paper presents an artificial neural network(ANN) model to predict the effects of operational parameters on apparent viscosity of CWS. A 4-2-1 topology with Levenberg-Marquardt training algorithm(trainlm) was selected as the controlled ANN. Mean squared error(MSE) of 0.002 and coefficient of multiple determinations(R^2) of 0.99 were obtained for the outperforming model. The promising values of correlation coefficient further confirm the robustness and satisfactory performance of the proposed ANN model.展开更多
Powder River Basin(PRB)coal,which accounts for over 40%of the coal consumed for power generation in the United States,was investigated for preparation of coal water slurry(CWS).The static stability and rheology of the...Powder River Basin(PRB)coal,which accounts for over 40%of the coal consumed for power generation in the United States,was investigated for preparation of coal water slurry(CWS).The static stability and rheology of the CWS were characterized as a function of loading.The coal loading was varied from 30%to 50%and both ionic(sodium polystyrene sulphonate(PSS))and nonionic(Triton X-100)surfactants were employed as additives.The addition of PSS to PRB slurries was found to yield poor static stability.On the other hand,Triton X-100 was found to be an effective surfactant,reducing the sedimentation by more than 50%compared to the one without surfactant in 45%CWS.Adding Triton X-100 reduces the viscosity of the CWS for coal loadings of30%and 40%.Although the viscosities for coal loading of 42.5%and 45%are higher when Triton X-100 is added,the static stability is significantly better than for samples without surfactant.The highest coal loading for PRB slurry with acceptable viscosity for pumping is 42.5%.展开更多
Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentratio...Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentration in slurry made from hard-to-pulp coal can be effectively improved and increased by 3%–5% generally. DLT coal (DaLiuTa coal mine) is very poor in slurryability and the stability and rheology of the resulting slurry are not very good. When the amount of easily slurried coal is more than 30%, all properties of the CWS improve and the CWS meets the requirements for use as fuel. Coalification, porosity, surface oxygenic functional groups, zeta potential and grindability have a great effect on the performance of blended coal CWS. This leads to some differences in performance between the slurry made from a single coal and slurry made from blended coal.展开更多
Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows tha...Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.展开更多
Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning effic...Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a premising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.展开更多
Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite su...Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite suitable for on-line control and 2) the intensity and energy distribution of diffracted light of both the Mie scattering model and the Fraunhofer theoretical model are compared and researched. Feasibility of using the Fraunhofer diffraction model to replace the Mie scattering model in measuring particles in coal water slurry is demonstrated.展开更多
The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experiment...The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.展开更多
The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refra...The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refractories with the aid of SEM. The main influencing factors on the service life of the refractories were summarized.展开更多
Coal-water slurry, a ncw liquid fuel, began to appcar during the world-wide petroleum crisis in the seventies of this century. Its applications to substitute petroleum drew great attention on the investigations of its...Coal-water slurry, a ncw liquid fuel, began to appcar during the world-wide petroleum crisis in the seventies of this century. Its applications to substitute petroleum drew great attention on the investigations of its preparation, combustion and transportation, etc. The rheological behavior is an important quality index for the fuel. However, the conventional viscosimeters designed for true fluids are not suited to the high concentrated slurry due to the complicated rheological bchavior. A special viscosimeter of tube type was rcpresented, which was designed and set up by the authors for the measurement of the theology of high concentrated coal-water slurry and experiments were conducted with two kinds of slurries from P. R. China. In consideration of the wall sliD effects the correction of the experimental data were made.展开更多
Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were groun...Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process. The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable. The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used. The highest concentration was 70.14% in this case. The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used. The highest con- centration in this case was 70.97%. These differences are caused by the particle size distribution devel- oped during the different grinding processes.展开更多
Ultra-Clean Micronized Coal Water Slurry (UCMCWS ) as a form or coal-based fuel can be used in place of oil in diesel engine, gas turbine and clean combustion. In laboratory UCMCWS has been made from ultra-clean coal ...Ultra-Clean Micronized Coal Water Slurry (UCMCWS ) as a form or coal-based fuel can be used in place of oil in diesel engine, gas turbine and clean combustion. In laboratory UCMCWS has been made from ultra-clean coal with ash less than 0. 8%, with concentration of UCMCWS less than 55%, and with viscosity less than 600 mPa. s. A test rig of atomization with diesel oil nozzle has been made. A preliminary conclusion is that UCMCWS can be atomized as good as diesel oil in the working condition of diesel engine.展开更多
基金Enterprise Horizontal Project(Project Contract No.2021K2450)Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(SJCX22_1437).
文摘The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge with coal–water slurry(CWS)and generate resourceful fuel.In this study,a novel five-nozzle gasifier reactor was analyzed by means of a CFD(Computational fluid dynamic)method.Among several influential factors,special attention was paid to the height-to-diameter ratio of the gasifier and the mixing ratio of oil sludge,which are known to have a significant impact on the flow field,temperature distribution and gasifier performances.According to the numerical results,the optimal height-to-diameter ratio and oil mixing ratio are about 2.4:1 and 20%,respectively.Furthermore,the carbon conversion rate can become as high as 98.55%with the hydrolysis rate reaching a value of 53.88%.The consumption of raw coal and oxygen is generally reduced,while the effective gas production is increased to 50.93 mol/%.
基金the financial supports provided by the National Natural Science Foundation of China (No. 21176148) the Scientific Subject Foundation of the Education Department of Shaanxi Provincial Government of China (No. 11JK0562)
文摘A rosin derivative and maleopimaric acid diethanolamide(MAD), was synthesized, characterized by FTIR and1 H NMR, and applied as dispersant for the coal-water slurry(CWS) prepared from Chinese Shenfu coal. The CWS application performance investigation shows that the MAD dispersant has better abilities in reducing CWS viscosity and stabilizing the slurry than a commercial dispersant—sulfonated naphthalene-formaldehyde condensate(SNF). The physicochemical property investigation of the two tested dispersants shows that the adsorption amount of the MAD at coal-water interface is much larger than that of SNF, and the MAD has better wetting property than the SNF on the coal surface. It indicated that the excellent capabilities of MAD are related to the adsorption mode of standing upright on the coal surface. Based on the above, the mechanism of dispersion and stabilization of the CWS prepared from MAD dispersant is presented.
基金received funding from the Australian Government as part of the Asia-Pacific Partnership on Clean Development and Climate
文摘Two coal samples of similar rank were chosen from Australia and China to investigate the differences in Coal-Water Slurry (CWS) made from them. The effect of ash content and particle size gradation on these properties was also studied. Different grinding times were used when grinding the two coals and particle size analysis of these ground coals was used to select samples with a ''double-peak'' particle size distribution. All the ''double-peak'' samples were used to prepare a CWS. The concentration, viscosity, fluidity, and stability of each CWS were measured. The results show that the properties of a CWS prepared from a coal sample with a ''double-peak'' size distribution are better than those CWS prepared from samples with a mono-modal particle distribution. The ash content of Australian coal is 21.72% higher than the ash content of Shenhua coal. The highest coal concentration in slurry from the Australia coal is 11.01% higher than in CWS from the Shenhua coal. The fluidity and stability of the CWS prepared from the Australian coal are both better than the fluidity and stability of slurry prepared from Shenhua coal. High ash content in the Australian coal improves the pulping results of a CWS made from it.
基金the sponsor CSIR (Council of Scientific and Industrial Research), New Delhi for their financial grant to carry out the present research work
文摘Detailed experimental investigations were carried out for microwave pre-treatment of high ash Indian coal at high power level(900 W) in microwave oven. The microwave exposure times were fixed at60 s and 120 s. A rheology characteristic for microwave pre-treatment of coal-water slurry(CWS) was performed in an online Bohlin viscometer. The non-Newtonian character of the slurry follows the rheological model of Ostwald de Waele. The values of n and k vary from 0.31 to 0.64 and 0.19 to 0.81 Pa·sn,respectively. This paper presents an artificial neural network(ANN) model to predict the effects of operational parameters on apparent viscosity of CWS. A 4-2-1 topology with Levenberg-Marquardt training algorithm(trainlm) was selected as the controlled ANN. Mean squared error(MSE) of 0.002 and coefficient of multiple determinations(R^2) of 0.99 were obtained for the outperforming model. The promising values of correlation coefficient further confirm the robustness and satisfactory performance of the proposed ANN model.
基金supported by the Consortium for Clean Coal Utilization at Washington University in St.Louis
文摘Powder River Basin(PRB)coal,which accounts for over 40%of the coal consumed for power generation in the United States,was investigated for preparation of coal water slurry(CWS).The static stability and rheology of the CWS were characterized as a function of loading.The coal loading was varied from 30%to 50%and both ionic(sodium polystyrene sulphonate(PSS))and nonionic(Triton X-100)surfactants were employed as additives.The addition of PSS to PRB slurries was found to yield poor static stability.On the other hand,Triton X-100 was found to be an effective surfactant,reducing the sedimentation by more than 50%compared to the one without surfactant in 45%CWS.Adding Triton X-100 reduces the viscosity of the CWS for coal loadings of30%and 40%.Although the viscosities for coal loading of 42.5%and 45%are higher when Triton X-100 is added,the static stability is significantly better than for samples without surfactant.The highest coal loading for PRB slurry with acceptable viscosity for pumping is 42.5%.
基金Projects 20060290506 supported by the Doctoral Foundation of the Chinese Education Ministry2005B013 by the Science and TechnologyFoundation of China University of Mining & Technology
文摘Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentration in slurry made from hard-to-pulp coal can be effectively improved and increased by 3%–5% generally. DLT coal (DaLiuTa coal mine) is very poor in slurryability and the stability and rheology of the resulting slurry are not very good. When the amount of easily slurried coal is more than 30%, all properties of the CWS improve and the CWS meets the requirements for use as fuel. Coalification, porosity, surface oxygenic functional groups, zeta potential and grindability have a great effect on the performance of blended coal CWS. This leads to some differences in performance between the slurry made from a single coal and slurry made from blended coal.
文摘Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.
文摘Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a premising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.
文摘Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite suitable for on-line control and 2) the intensity and energy distribution of diffracted light of both the Mie scattering model and the Fraunhofer theoretical model are compared and researched. Feasibility of using the Fraunhofer diffraction model to replace the Mie scattering model in measuring particles in coal water slurry is demonstrated.
基金financial support from the National Natural Science Foundation of China (No. 21576146)
文摘The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.
文摘The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refractories with the aid of SEM. The main influencing factors on the service life of the refractories were summarized.
文摘Coal-water slurry, a ncw liquid fuel, began to appcar during the world-wide petroleum crisis in the seventies of this century. Its applications to substitute petroleum drew great attention on the investigations of its preparation, combustion and transportation, etc. The rheological behavior is an important quality index for the fuel. However, the conventional viscosimeters designed for true fluids are not suited to the high concentrated slurry due to the complicated rheological bchavior. A special viscosimeter of tube type was rcpresented, which was designed and set up by the authors for the measurement of the theology of high concentrated coal-water slurry and experiments were conducted with two kinds of slurries from P. R. China. In consideration of the wall sliD effects the correction of the experimental data were made.
基金This project received funding from the Australian governmentas part of the Asia-Pacific Partnership on Clean Development and Climate
文摘Two different grinding processes were examined to determine the effect grinding has on the quality of a CWS. A series of slurries was prepared from Australian (Au) and Chinese (YZ) coals. Both types of coal were ground by a Chinese (CUMT) and an Australian (JK) grinding process. The performance tests of the prepared CWS showed that fluidity of all slurries was acceptable. The concentration of the CWS from YZ coal ground by the CUMT grinding process was higher than when the JK grinding process was used. The highest concentration was 70.14% in this case. The concentration of the CWS prepared from Au coal by the JK grinding process was higher than when the CUMT grinding process was used. The highest con- centration in this case was 70.97%. These differences are caused by the particle size distribution devel- oped during the different grinding processes.
文摘Ultra-Clean Micronized Coal Water Slurry (UCMCWS ) as a form or coal-based fuel can be used in place of oil in diesel engine, gas turbine and clean combustion. In laboratory UCMCWS has been made from ultra-clean coal with ash less than 0. 8%, with concentration of UCMCWS less than 55%, and with viscosity less than 600 mPa. s. A test rig of atomization with diesel oil nozzle has been made. A preliminary conclusion is that UCMCWS can be atomized as good as diesel oil in the working condition of diesel engine.