Optimizing Two-Phase Flow Heat Transfer:DCS Hybrid Modeling and Automation in Coal-Fired Power Plant Boilers

In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.

A novel carbon trap sampling system for coal-fired flue gas mercury measurement

A novel carbon trap sampling system for gas-phase mercury measurement in flue gas is developed, including the high efficient sorbents made of modified biomass cokes and high precision sorbent traps for measuring particle-bound and total vapor-phase mercury in flue gas. A dedusting device is installed to collect fine fly ash for reducing the measurement errors. The thorough comparison test of mercury concentration in flue gas is conducted between the novel sampling system and the Ontario hydro method （OHM） in a 6 kW circulating fluidized bed combustor. Mercury mass balance rates of the OHM range from 95.47% to 104.72%. The mercury breakthrough rates for the second section of the sorbent trap are all below 2%. The relative deviations in the two test cases are in the range of 15. 96% to 17. 56% under different conditions. The verified data suggest that this novel carbon trap sampling system can meet the standards of quality assurance and quality control required by EPA Method 30B and can be applied to the coal-fired flue gas mercury sampling system.

Regulations and Practice on Flue Gas Denitrification for Coal-Fired Power Plants in China

In China, according to the relative up-to-date regulations and standards, the maincontrol measure for NOX emission of coal-fired power plants is, in principle, low NOXcombustion. However, in recent years, more and more newlyapproved coal-fired plantswere required to install flue gas denitrification equipment. This article expounds if fluegas denitrification is necessary from several aspects, including constitution of NOX, itsimpact to environment, operation ofdeNOXequipment in USA, as wellas the differencein ambient air quality standard between China and World Health Organization. It setsforth themes in urgent need of study and areas where deNOX equipment is necessaryfor new projects, besides a recommendation that the emission standards for thermalpowerplants should be revised as soon as possible in China.

Field Studies on the Removal Characteristics of Particulate Matter and SO_(x) in Ultra-Low Emission Coal-Fired Power Plant

In order to reduce the environmental smog caused by coal combustion,air pollution control devices have been widely used in coal-fired power plants,especially of wet flue gas desulfurization(WFGD)and wet electrostatic precipitator(WESP).In this work,particulate matter with aerodynamic diameter less than 10μm(PM_(10))and sulfur oxides(SO_(x))have been studied in a coal-fired power plant.The plant is equipped with selective catalytic reduction,electrostatic precipitator,WFGD,WESP.The results show that the PM_(10)removal efficiencies in WFGD and WESP are 54.34%and 50.39%,respectively,and the overall removal efficiency is 77.35%.WFGD and WESP have effects on the particle size distribution.After WFGD,the peak of particles shifts from 1.62 to 0.95μm,and the mass concentration of fine particles with aerodynamic diameter less than 0.61μm increases.After WESP,the peak of particle size shifts from 0.95 to 1.61μm.The differences are due to the agglomeration and growth of small particles.The SO_(3)mass concentration increases after SCR,but WFGD has a great influence on SO_(x)with the efficiency of 96.56%.WESP can remove SO_(x),but the efficiency is 20.91%.The final emission factors of SO_(2),SO_(3),PM_(1),PM_(2.5)and PM_(10)are 0.1597,0.0450,0.0154,0.0267 and 0.0215(kg·t^(−1)),respectively.Compared with the research results without ultra-low emission retrofit,the emission factors are reduced by 1~2 orders of magnitude,and the emission control level of air pollutants is greatly improved.

The Effects of SO_3 in Flue Gas on the Operation of Coalfired Units and Countermeasures

There exists a certain amount of SO_3 in flue gas discharged from coal-fired power plants. With the operation of the selective catalystic reduction( SCR) denitrification system,SO_3 concentration in the flue gas increases,which will lead to fouling,erosion and plugging of downstream equipment. In this study,the main effects of SO_3 on the safety,stability and efficiency of units were analyzed,and measures to control SO_3 were proposed.

Study on the removal of Hg^0 from flue gas by coal dry powder gasification coarse slag

The prevention and treatment of mercury in coal-fired power plants has always been the focus and difficulty.How to control the pollution of mercury to human body and ecological environment quickly and effectively is a hot research topic nowadays.As a low cost and potential adsorbent,there is a huge space for the development of coal dry powder gasification coarse slag.In this paper,Mercury osmotic tubes are heated by water bath tank as mercury source,and the scavenging effect of adsorbent on Mercury monomer under different influence conditions is explored.The adsorbent plays an important role in adsorption of mercury monomer because of its special active sites on the surface.The reason is that the adsorbent surface is rich in carboxyl group,hydroxyl functional group,combined with mercury to form complexes.This shows that chemical adsorption facilitates the adsorption process.

Flue Gas CO_2 Emission Reduction Technologies and Applications

The current status and trend of CO2 emission from coal-fired power plants in China are introduced. Main flue gas decarbonization technologies and their prospective of applications in China are discussed in two separate parts-capture and sequestration. It is stated that the selection of CO2 capture and sequestration technologies relates closely with the geographical location of power plants, with the destination of CO2 being the key. Further, it is suggested that industrialized test centers or test platforms of national or industrial level should be set up.

Experimental research on influencing factors of wet removal of NO from coal-fired flue gas by UV/H_2O_2 advanced oxidation process

Wet removal of NO from coal-fired flue gas by UV/H2O2 Advanced Oxidation Process (AOP) were investigated in a self-designed UV-bubble reactor. Several main influencing factors (UV intensity, H2O2 initial concentration, initial pH value, solution temperature, NO initial concentration, liquid-gas ratio and O2 percentage content) on the NO removal efficiency were studied. The results showed that UV intensity, H2O2 initial concentration, NO initial concentration and liquid-gas ratio are the main influencing factors. In the best conditions, the highest NO removal efficiency by UV/H2O2 advanced oxidation process could reach 82.9%. Based on the experimental study, the influencing mechanism of the relevant influencing factors were discussed in depth.

The R&D of Flue Gas Pollutants Deep-Removal Technology for Coal-fired Power Plants

The flue gas pollutants deep-removal technology(DRT) focusing on PM2.5removal is the prime method of further reducing pollutants emission from coal-fired power plants. In view of the four key technological challenges in developing the DRT, studies were conducted on a series of purification technologies and the DRT was developed and successfully applied in 660 MW and 1000 MW coal-fired units. This paper analyzes the application results of the demonstration project, and proposes a roadmap for the follow-up researches and optimizations.

Study on the treatment of spraying wastewater from coal-fired flue gas by using discharge free radicals

The coal-fired flue gas spraying wastewater is a kind of refractory mixed wastewater with poor biodegradability.In this study,the degradation of model coal-fired flue gas spraying wastewater was studied by using discharge free radicals produced by double-dielectric barrier discharge.The degradation rate of pollutants,chemical oxygen demand removal rate and other indicators were detected,and the influence of different conditions on the degradation effect was analyzed.The optimal parameters are as follows:residence time 120 min,input power 170.0 W,initial pH value 3.79,and aeration rate 1.8 mL/min.The initial concentrations of acetone,formaldehyde,chloroform,benzene and toluene were 100,100,100,and 100 mg/L,respectively.Furthermore,it is proved that the discharge area is independent of the degradation rate.Through the analysis of the mechanism,it is found that·OH is an important factor affecting the degradation rate of pollutants in model coal-fired flue gas spraying wastewater.

Analysis on the Durability of Hybrid Polymer Composites for Power FGD System

The corrosion condition of flue gas desulfurization (FGD) equipment for the coal-fired power plant was defined as the strong corrosion grade. The lining system of hybrid polymer composite was used in internal cylinder of steel chimney, and a corrosion-resistant and heat-resistant protective layer was formed on the metal surface. The corrosion-resistant and ageing-resistant properties of hybrid polymer composite prepared at low temperature after four years of practical use were investigated by differential scanning calorimeter (DSC), scanning electron microscopy (SEM) and measurement of gravimetric variation, contact angle, abrasion resistance, bonding strength and tensile strength. The properties of hybrid polymer composites prepared at 25℃ and –15℃ were comparatively analyzed in the paper.

Application of Response Surface Methodology for Analysis of Reheat Steam Temperatures in a Double Reheat Coal-Fired Boiler

For the improvement of reheat steam quality and performance of double reheat coal-fired utility boiler under wide load operation, a variety of temperature regulation ways were utilized to adjust the energy distribution between different heating surfaces. In this paper, thermodynamic calculation based on the fundamental heat transfer theory was conducted for the analysis of temperature regulation strategy effects to steam temperature. In consideration of the specific overlapping heating surface arrangement, the compartment model was adopted to solve this problem. Response surface methodology(RSM) was used to analysis the effect of each temperature regulating variables on the steam temperature and boiler efficiency;then the polynomial model was fitted to predict the primary and secondary steam temperature simultaneously. Results showed that the flue gas recirculation rate has a relatively significant influence on the steam temperature, the maximum temperature deviation between fitting value and calculation value is 3.85℃ in 75% THA;the quadratic model can well predict the steam temperature under different operation conditions in wide load change. The variation of flue gas baffle has a significant influence on the boiler efficiency, compared to the flue gas recirculation and angle of burner oscillation. The influence of various factors on the reheat steam temperature is flue gas baffle > flue gas recirculation > angle of burner oscillation.