Effect of Sputtered TiAlCr Coatings on Oxidation and Hot Corrosion Resistance of Ti-24Al-14Nb-3V

The effect of sputtered Ti-50Al-10Cr and Ti-50A1-20Cr coatings on both isothermal and cyclic oxidation resistance at 800-900℃ and hot corrosion resistance at 850℃ of Ti-24Al-14Nb-3V was investigated. Results indicated that Ti-24Al-14Nb-3V alloys exhibited poor oxidation resistance due to the formation of Al2O3+TiO2+AlNbO4 mixed scales in air at 800-900℃ and poor hot corrosion resistance due to the spoliation of scales formed in Na2SO4+K2SO4 melts at 850℃. Both Ti-50Al-10Cr and Ti-50Al-20Cr coatings remarkably improved the oxidation and hot corrosion resistance of Ti-24Al-14Nb-3V alloy.

EFFECT OF SURFACTANTS ON Ni-TiN NANOCOMPOSITE COATINGS PREPARED BY ULTRASONIC ELECTRODEPOSlTION

Ni-TiN nanocomposite coatings were prepared by ultrasonic electrodeposition, and the effects of the surfactants on the coatings were investigated and the microstructure and micro rigidity of the coatings were characterized. Samples were also submitted to corrosion tests in 3% NaCl solution. The results showed that the surfactants had great effects on Ni-TiN nanocomposite coatings. The composite coatings prepared by ultrasonic electrodeposition with the surfactants were better than that of the coatings prepared without surfactants. The favorable properties of Ni-TiN nanocomposite coatings were prepared with the mixing of the non-ion and positive ion surfactants. The concentration of the mixing was 80 mg/L, and the ratio of the non-ion and positive ion surfactants was 1： 2.

Comparing the Effectiveness of Coatings on Carbide andCermet Cutting Tool Inserts

A series of metal cutting experiments was performed on a CNC lathe to evaluate the performance of various coatings on different tool substrates. The workpiece material was plain medium carbon steel and the cutting tool materials were carbide and cermet inserts coated with various single as well as multilayer coatings. Machining was done under various cutting conditions of speed and feed-rate, and for various durations of Cutting. The output parameters studied were the cutting forces (axial, radial and tangential), the surface roughness of the workpiece, as well as the tool wear (crater and flank wear). From these results, the performances of the various cutting inserts are evaluated and compared. Results show that cutting forces are significantly lower when using coated cermets than when using coated carbides although different coatings on the same substrate also result in different cutting forces. However, there is less difference in the surface roughness of the finished workpiece for the various coatings and substrates.

The Effect and Mechanism of Nano-Cu Lubricating Additives on the Electroless Deposited Ni-W-P Coating

The coating and deposition process with excellent anti wear and suitable for industrial application were developed, and the optimum bath composition and process were obtained by studying the influence of the bath composition, temperature and pH value on the deposition rate and the plating solution stability. Moreover, the tribological properties of nano-Cu lubricating additives and electroless deposited Ni-W-P coating as well as their synergistic effect are researched using ring-block abrasion testing machine and energy dispersive spectrometer. Research results show that Ni-W-P alloy coating and nano-Cu lubricating additive have excellent synergistic effect, e g, the wear resistance of Ni-W-P alloy coating （with heat treatment and the oil with nano-Cu additives） has increased hundreds times than 45 steel as the metal substrate with the basic oil, and zero wear is achieved, which breaks through the bottleneck of previous separate research of the above-mentioned two aspects.

The Study of the Grit-blasting Parameters and Their Effects on the Adhesive Strength of the Plasma Sprayed Coatings

Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In this study, grit-blasting of an AISI 4130 steel (of different heat treatmen ts) with Al 2O 3 particles was studied. Various grit-blasting parameters such as blasting particle size, the distance between blasting nozzle and the work pi ece (25, 30 and 40 cm.), blasting pressure (3,4,5,6 and 7 bars), blasting time ( 3, 6 and 10 seconds), and the blasting angle (45° and 90°) were examined in or der to find the optimum roughness. The mean roughness (Ra) of the grit-blasted surfaces were measured and the vari ations of the roughness with respect to the above mentioned variables were studi ed. The results show that by increasing blasting time, surface roughness increas es up to a maximum and then slightly decreases it with further duration of t he process. On the other hand a lengthy blasting causes some undesirable results such as an increase in residual particles between surface irregularities. There fore an optimum blasting time is of great importance. Increasing the blasting pr essure also provides a rougher surface, but in grit blasting of harder specimens the surface roughness decreases when the pressure reaches a certain limit. About the blasting angle, it was noticed that an angle of 45° results in less r esidual particles between the surface irregularities, in comparison to the angle of 90°. After grit-blasting, the specimens were plasma spray coated with 80% ZrO 2-20 % Y 2O 3 powder. The adhesive strength of the coating to the substrate was the n measured according to the DIN 50160 standard. The results show that for a certain base metal, the adhesive strength is directl y related to the surface roughness of the base material. Residual particles afte r grit-blasting the surface of the specimens can also have a strong deteriorati ng effect on adhesive strength. Finally, it was shown that the hardness of the b ase material had a direct effect on the adhesive strength of the sprayed coating s.

Image-based appearance acquisition of effect coatings

Paint manufacturers strive to introduce unique visual effects to coatings in order to visually communicate functional properties of products using value-added, customized design. However, these effects often feature complex, angularly dependent, spatiallyvarying behavior, thus representing a challenge in digital reproduction. In this paper we analyze several approaches to capturing spatially-varying appearances of effect coatings. We compare a baseline approach based on a bidirectional texture function(BTF) with four variants of half-difference parameterization. Through a psychophysical study, we determine minimal sampling along individual dimensions of this parameterization.We conclude that, compared to BTF, bivariate representations better preserve visual fidelity of effect coatings, better characterizing near-specular behavior and significantly the restricting number of images which must be captured.

Fabrication of a superamphiphobic coating by a simple and flexible method

A facile and flexible method to prepare raspberry-like nanoparticles that can be used as a superamphipho- bic coating is reported. Anatase TiO2 nanoparticles were chosen as the core because of their irregular morphology and photocatalytic performance. Anatase TiO2 nanoparticles were surrounded tightly by tiny functional fluoride-silica nanoparticles via the hydrolysis-condensation reaction of tetraethoxysi- lane and IH, 1H, 2H, 2H-perfluorodecyl triethoxysilane. The obtained Si-F@TiO2 nanoparticles can be sprayed or dipped directly onto various substrates. The coated film exhibited quite good liquid resistance, even when subjected to water jetting and sand abrasion. The photocatalytic effect of the coated anatase TiO2 with respect to formaldehyde was also studied and discussed. This method will provide more opportunities and fast access to practical applications in surface, environmental, and energy engineering.

N-doped CNTs capped with carbon layer armored CoFe alloy as highly stable bifunctional catalyst for oxygen electrocatalysis

Designing and fabricating the bifunctional electrocatalysts for the oxygen reduction reaction(ORR)and oxygen evolution reaction(OER)has long posed an uphill and pressing task for the interconversion of electricity and chemicals.Baring this in mind,herein,we propose a novel hierarchical nanoarchitecture of N-doped carbon nanotubes capped with carbon layer armored CoFe alloy(CoFe@NC-NT),which is facilely fabricated by spray drying and subsequent annealing process.As a bifunctional electrocatalyst,the well-designed CoFe@NC-NT shows a remarkably low overpotential of 257 mV and a half-wave potential of 0.74 V to obtain 10 mA·cm^(-2)in OER and ORR,respectively.Meanwhile,it is also characterized by exceptional operating stability to meet practical application for Zn-air batteries.The high catalytic activity of CoFe@NC-NT is attributed to the tight contact between the highly conductive nanotubes and metal alloy nanoparticles.And the qualified stability is ascribed to the coating effect of carbon layer shell to alloy core.Given the unique structural evolution with enhanced oxygen-involved reaction activity,we believe that this work can provide an appealing innovative approach towards the directed self-assembly of functional nanostructures to realize satisfying overall performance.