To improve the rate of penetration(ROP) in drilling deep and hard formations, this paper proposes a new drilling method called coiled tubing partial underbalanced drilling(CT-PUBD). As a preliminary investigation into...To improve the rate of penetration(ROP) in drilling deep and hard formations, this paper proposes a new drilling method called coiled tubing partial underbalanced drilling(CT-PUBD). As a preliminary investigation into the new drilling method, this paper presents predictions of hole cleaning efficiency, drilling speed, cuttings migration and pressure loss in the drilling process with CT-PUBD. Based on numerical simulation and full-scale experimental studies, we conclude that using CT-PUBD, an underbalanced drilling condition can be achieved near the bit while maintaining wellbore safety at the same time. This condition can be achieved using a cuttings discharge device, a rotary packer and a backflow controller.According to the numerical simulations performed in this study, CT-PUBD can achieve high efficiency of hole cleaning.Along the cuttings migration process, the fluid velocities can reach the maximum values in the backflow holes. A full-scale laboratory experimental system was used to test the hydraulic characteristics and obtain the drilling performance of the new technology. The result shows that CT-PUBD significantly improves the ROP compared to the conventional drilling method.展开更多
To solve the increasingly serious problem of "many wells,but low productivity"in China,the hydraulic jetting fracturing technology with coiled tubing,as a new measure for effectively improving the production...To solve the increasingly serious problem of "many wells,but low productivity"in China,the hydraulic jetting fracturing technology with coiled tubing,as a new measure for effectively improving the production rate of individual well and enhancing oil and gas recovery,merits much attention nowadays.On the basis of study of the hydraulic jetting fracturing mechanism with coiled tubing and numerical simulation of pressure distribution inside the pores,the mechanism of pressure rise inside the pores caused by the pressure boost action within the jetting pore and the hydraulic isolation action is examined,and the influence of main parameters on the pressure distribution inside the pores is analyzed.3 kinds of operating methods of hydraulic jetting fracturing with coiled tubing are raised with the tubular diameter of coiled tubing as an important feature parameter.According to the experimental study,the fracturing mechanism and computational results of numerical simulation are both examined.It is considered that under the same pressure drop of jet nozzle,the pressure inside the pores increases with the confining pressure nearly at a linear state.When the vertical depth of the borehole is rather big and the rupture pressure of the formation is higher,it is recommended to use higher pressure drop of jet nozzle for achieving better pressure boost and hydraulic isolation effect.For the hydraulic jetting fracturing with coiled tubing,the coiled tubing with tubular diameter not less than 50.8 mm(2 in.) is usually used.展开更多
Numerical analysis was performed to investigate flow and heat transfer characteristics in spiral coiled tube heat exchanger. Radius of curvature of the spiral coiled tube was gradually increased as total rotating angl...Numerical analysis was performed to investigate flow and heat transfer characteristics in spiral coiled tube heat exchanger. Radius of curvature of the spiral coiled tube was gradually increased as total rotating angle reached 12n. As the varying radius of curvature became a dominant flow parameter, three-dimensional flow analysis was performed to this flow together with different Reynolds numbers while constant wall heat flux condition was set in thermal field. From the analysis, centrifugal force due to curvature effect is found to have significant role in behavior of pressure drop and heat transfer. The centrifugal force enhances pressure drop and heat transfer to have generally higher values in the spiral coiled tube than those in the straight tube. Even then, friction factor and Nusselt number are found to follow the proportionality with square root of the Dean number. Individual effect of flow parameters of Reynolds number and curvature ratio was investigated and effect of Reynolds number is found to be stronger than that of curvature effect.展开更多
Simulations were performed to examine the effects of a coiled tube after a T-junction on the mixing and flow characteristics. A coiled tube was found to have two effects: inducing a radial flow and flattening the axia...Simulations were performed to examine the effects of a coiled tube after a T-junction on the mixing and flow characteristics. A coiled tube was found to have two effects: inducing a radial flow and flattening the axial velocity distribution, which enhances and weakens the mixing, respectively. In the straight tube section connecting the Tjunction and coiled tube, the latter may dominate and cause the mixing to deteriorate. An experiment was performed with the Villermaux/Dushman method to verify the simulation results. Based on a mixing performance simulation with various fluid and geometric structure parameters, a dimensionless correlation was obtained that can be used to determine the mixing intensity along the coiled tube with a deviation of less than 1.5%.These results provide guidance for designing a coiled tube or optimizing the operating conditions to meet the mixing requirements of specific chemical processes.展开更多
There are many problems associated with coiled tubing drilling operations, such as great circulation pressure loss inside pipe, difficulties in weight on bit(WOB) transferring, and high probability of differential sti...There are many problems associated with coiled tubing drilling operations, such as great circulation pressure loss inside pipe, difficulties in weight on bit(WOB) transferring, and high probability of differential sticking. Aiming at these problems, solids-free brine drilling fluid system was developed on the basis of formulation optimization with brine base fluid experiment, which was evaluated and applied to field drilling. Based on the optimization of flow pattern regulator, salt-resisting filtrate reducer, high performance lubricant and bit cleaner, the basic formula of the solids-free brine drilling fluid system was formed: brine +(0.1%-0.2%) Na OH +(0.2%-0.4%) HT-XC +(2.0%-3.0%) YLJ-1 +(0.5%-2.0%) SDNR +(1.0%-2.5%) FT-1 A +(1.0%-5.0%) SD-505 + compound salt density regulator. Lab evaluation showed that the fluid had satisfactory temperature resistance(up to 150 ℃), excellent cuttings tolerance(up to 25%), and strong inhibition(92.7% cuttings recovery); Moreover, its lubrication performance was similar to that of all oil-based drilling fluid. The wellbore could be fairly cleaned at annular up-flow velocity of more than 0.8 m/s if the ratio of yield point to plastic viscosity was kept above 0.5. This fluid system has been applied in the drilling of three coiled tubing sidetracking wells in the Liaohe Oilfield, during which the system was stable and easy to adjust, resulting in excellent cuttings transportation, high ROP, regular hole size, and no down hole accidents. In summary, the solids-free brine drilling fluid system can meet the technical requirements of coiled tubing drilling.展开更多
To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex mult...To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex multivariate statistical analysis, and low accuracy and difficulty in mechanical property prediction, an industrial data analysis platform for coiled tubing steel strips production has been preliminarily developed.As the premise and foundation of analysis, industrial data collection, storage, and utilization are realized by using multiple big data technologies.With Django as the agile development framework, data visualization and comprehensive analyses are achieved.The platform has functions including overview survey, stability analysis, comprehensive analysis(such as exploratory data analysis, correlation analysis, and multivariate statistics),precise steel strength prediction, and skin-passing process recommendation.The platform is helpful for production overviewing and prompt responding, laying a foundation for an in-depth understanding of product characteristics and improving product performance stability.展开更多
The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order...The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order to improve the life of coiled tubing in high-pressure gas Wells, this paper studies the plugging conditions of coiled tubing in high-pressure ultra-deep Wells. Firstly, the cross section deformation of coiled tubing under high internal pressure is analyzed. Secondly, the factors influencing the fatigue life of coiled tubing and the influence of surface damage on the fatigue life of coiled tubing were studied. Finally, the mechanism of furrow damage caused by coiled tubing and the main measures to reduce furrow damage are analyzed. The following suggestions are made to improve the life of coiled tubing: select the right material and the right size coiled tubing;Use appropriate measures to prevent premature coiled tubing failure and reduce operating costs.展开更多
The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the ...The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the tube were explored experimentally,and water was employed as the working fluid.The numerical simulation was carried out using software programmer ANSYS Fluent 2019 R3 using the finite-volume approach.In the turbulent regime,six cross-sectionedwire coilswere analyzed,including:circular,rectangular,hexagonal,square,star shape,and triangle.The utilization of a tube with a wire coil has been shown to increase heat transfer rate and pump consumption.The results indicate a high level of concurrence,as the deviations are all below 8%.Compared with plain tube,the wire coils,according to the arrangement(TWD),gave the best PEC.The heat transfer enhancement ability of different cross sections follows the following order:StCS>RCS>HCS>SqCS>CCS>TCS.Also,the sequence of pump consumption for each cross section is as follows:RCS>StCS>SqCS>HCS>CCS>TCS.展开更多
基金the National Natural Science Foundation of China (Grant No. 51474232)the National Science and Technology Major Project (Grant No. 2016ZX05022)
文摘To improve the rate of penetration(ROP) in drilling deep and hard formations, this paper proposes a new drilling method called coiled tubing partial underbalanced drilling(CT-PUBD). As a preliminary investigation into the new drilling method, this paper presents predictions of hole cleaning efficiency, drilling speed, cuttings migration and pressure loss in the drilling process with CT-PUBD. Based on numerical simulation and full-scale experimental studies, we conclude that using CT-PUBD, an underbalanced drilling condition can be achieved near the bit while maintaining wellbore safety at the same time. This condition can be achieved using a cuttings discharge device, a rotary packer and a backflow controller.According to the numerical simulations performed in this study, CT-PUBD can achieve high efficiency of hole cleaning.Along the cuttings migration process, the fluid velocities can reach the maximum values in the backflow holes. A full-scale laboratory experimental system was used to test the hydraulic characteristics and obtain the drilling performance of the new technology. The result shows that CT-PUBD significantly improves the ROP compared to the conventional drilling method.
基金2006 key project of National 863 Program,"Coiled Tubing Technique and Equipment",Item No.2006AA06A106
文摘To solve the increasingly serious problem of "many wells,but low productivity"in China,the hydraulic jetting fracturing technology with coiled tubing,as a new measure for effectively improving the production rate of individual well and enhancing oil and gas recovery,merits much attention nowadays.On the basis of study of the hydraulic jetting fracturing mechanism with coiled tubing and numerical simulation of pressure distribution inside the pores,the mechanism of pressure rise inside the pores caused by the pressure boost action within the jetting pore and the hydraulic isolation action is examined,and the influence of main parameters on the pressure distribution inside the pores is analyzed.3 kinds of operating methods of hydraulic jetting fracturing with coiled tubing are raised with the tubular diameter of coiled tubing as an important feature parameter.According to the experimental study,the fracturing mechanism and computational results of numerical simulation are both examined.It is considered that under the same pressure drop of jet nozzle,the pressure inside the pores increases with the confining pressure nearly at a linear state.When the vertical depth of the borehole is rather big and the rupture pressure of the formation is higher,it is recommended to use higher pressure drop of jet nozzle for achieving better pressure boost and hydraulic isolation effect.For the hydraulic jetting fracturing with coiled tubing,the coiled tubing with tubular diameter not less than 50.8 mm(2 in.) is usually used.
基金supported by the Second Stage of Brain Korea 21 Projects,Korea
文摘Numerical analysis was performed to investigate flow and heat transfer characteristics in spiral coiled tube heat exchanger. Radius of curvature of the spiral coiled tube was gradually increased as total rotating angle reached 12n. As the varying radius of curvature became a dominant flow parameter, three-dimensional flow analysis was performed to this flow together with different Reynolds numbers while constant wall heat flux condition was set in thermal field. From the analysis, centrifugal force due to curvature effect is found to have significant role in behavior of pressure drop and heat transfer. The centrifugal force enhances pressure drop and heat transfer to have generally higher values in the spiral coiled tube than those in the straight tube. Even then, friction factor and Nusselt number are found to follow the proportionality with square root of the Dean number. Individual effect of flow parameters of Reynolds number and curvature ratio was investigated and effect of Reynolds number is found to be stronger than that of curvature effect.
基金Supported by the National Natural Science Foundation of China(21422603,U166212)the National Science and Technology Support Program of China(2011BAC06B01)
文摘Simulations were performed to examine the effects of a coiled tube after a T-junction on the mixing and flow characteristics. A coiled tube was found to have two effects: inducing a radial flow and flattening the axial velocity distribution, which enhances and weakens the mixing, respectively. In the straight tube section connecting the Tjunction and coiled tube, the latter may dominate and cause the mixing to deteriorate. An experiment was performed with the Villermaux/Dushman method to verify the simulation results. Based on a mixing performance simulation with various fluid and geometric structure parameters, a dimensionless correlation was obtained that can be used to determine the mixing intensity along the coiled tube with a deviation of less than 1.5%.These results provide guidance for designing a coiled tube or optimizing the operating conditions to meet the mixing requirements of specific chemical processes.
基金Supported by the China National Science and Technology Major Project(2016ZX05020-004)
文摘There are many problems associated with coiled tubing drilling operations, such as great circulation pressure loss inside pipe, difficulties in weight on bit(WOB) transferring, and high probability of differential sticking. Aiming at these problems, solids-free brine drilling fluid system was developed on the basis of formulation optimization with brine base fluid experiment, which was evaluated and applied to field drilling. Based on the optimization of flow pattern regulator, salt-resisting filtrate reducer, high performance lubricant and bit cleaner, the basic formula of the solids-free brine drilling fluid system was formed: brine +(0.1%-0.2%) Na OH +(0.2%-0.4%) HT-XC +(2.0%-3.0%) YLJ-1 +(0.5%-2.0%) SDNR +(1.0%-2.5%) FT-1 A +(1.0%-5.0%) SD-505 + compound salt density regulator. Lab evaluation showed that the fluid had satisfactory temperature resistance(up to 150 ℃), excellent cuttings tolerance(up to 25%), and strong inhibition(92.7% cuttings recovery); Moreover, its lubrication performance was similar to that of all oil-based drilling fluid. The wellbore could be fairly cleaned at annular up-flow velocity of more than 0.8 m/s if the ratio of yield point to plastic viscosity was kept above 0.5. This fluid system has been applied in the drilling of three coiled tubing sidetracking wells in the Liaohe Oilfield, during which the system was stable and easy to adjust, resulting in excellent cuttings transportation, high ROP, regular hole size, and no down hole accidents. In summary, the solids-free brine drilling fluid system can meet the technical requirements of coiled tubing drilling.
文摘To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex multivariate statistical analysis, and low accuracy and difficulty in mechanical property prediction, an industrial data analysis platform for coiled tubing steel strips production has been preliminarily developed.As the premise and foundation of analysis, industrial data collection, storage, and utilization are realized by using multiple big data technologies.With Django as the agile development framework, data visualization and comprehensive analyses are achieved.The platform has functions including overview survey, stability analysis, comprehensive analysis(such as exploratory data analysis, correlation analysis, and multivariate statistics),precise steel strength prediction, and skin-passing process recommendation.The platform is helpful for production overviewing and prompt responding, laying a foundation for an in-depth understanding of product characteristics and improving product performance stability.
文摘The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order to improve the life of coiled tubing in high-pressure gas Wells, this paper studies the plugging conditions of coiled tubing in high-pressure ultra-deep Wells. Firstly, the cross section deformation of coiled tubing under high internal pressure is analyzed. Secondly, the factors influencing the fatigue life of coiled tubing and the influence of surface damage on the fatigue life of coiled tubing were studied. Finally, the mechanism of furrow damage caused by coiled tubing and the main measures to reduce furrow damage are analyzed. The following suggestions are made to improve the life of coiled tubing: select the right material and the right size coiled tubing;Use appropriate measures to prevent premature coiled tubing failure and reduce operating costs.
文摘The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the tube were explored experimentally,and water was employed as the working fluid.The numerical simulation was carried out using software programmer ANSYS Fluent 2019 R3 using the finite-volume approach.In the turbulent regime,six cross-sectionedwire coilswere analyzed,including:circular,rectangular,hexagonal,square,star shape,and triangle.The utilization of a tube with a wire coil has been shown to increase heat transfer rate and pump consumption.The results indicate a high level of concurrence,as the deviations are all below 8%.Compared with plain tube,the wire coils,according to the arrangement(TWD),gave the best PEC.The heat transfer enhancement ability of different cross sections follows the following order:StCS>RCS>HCS>SqCS>CCS>TCS.Also,the sequence of pump consumption for each cross section is as follows:RCS>StCS>SqCS>HCS>CCS>TCS.
