The ultra-supercritical pressure coal-fired power-generation technology (USCT) isa mature, advanced and efficient power generation technology in the world. Comparisonsamong several principal clean coal power-generatio...The ultra-supercritical pressure coal-fired power-generation technology (USCT) isa mature, advanced and efficient power generation technology in the world. Comparisonsamong several principal clean coal power-generation technologies show that USCT withpollutant-emission control equipment is superior to others in efficiency, capacity, reliability,investment and environment protection etc. Analyzing the main problems existing in thermalpower industry, it is concluded that the USCT is the preferential choice for China to developclean coal power-generation technology at present. Considering the foundation of thepower industry, the manufacturing industry for power generating equipment and otherrelated industries, it is concluded that China has satisfied the qualifications to develop USCT.展开更多
This paper briefs the current clean production and consumption levels of coal in China and the pollution harmbrought to the atmospheric environment, present status and orientation of clean coal technology development ...This paper briefs the current clean production and consumption levels of coal in China and the pollution harmbrought to the atmospheric environment, present status and orientation of clean coal technology development in Chinacoal industry, progress and perspective of clean coal power generation technology in China, as well as application andmarket of flue gas desulphurization technology in coal-fired power plants.[展开更多
Coal is fossil fuel abundant and widespread all over the world. It is a vital resource for energy security in our country, because the supply is stable. In this paper, the important role of coal played in the total pr...Coal is fossil fuel abundant and widespread all over the world. It is a vital resource for energy security in our country, because the supply is stable. In this paper, the important role of coal played in the total primary energy supply was described, and the status of modern coal chemical industry and clean coal technologies was analyzed. Based on the scientific research experiences of author, strategy and suggestion for Chinese development were proposed according to the regulation of scientific panning. In China, there are more social benefits and strategic meaning for developing the coal high-efficiency utilization technology. Considering of the general situation of our countries, these technologies with the features of can be industrialized, advanced, applicative, mature and feasible should be developed preferentially. The high-expend, low economic effectiveness and behindhand technologies should be abandoned. So, the development of coal clean technology in China should meet the natural resources, restrictive condition and elements of our countries industry situations. Based on these analysis, the most important technologies and fundamental researches should be prior developed in China.展开更多
Coal is the primary fossil fuel most used in the world for the electricity generation, iron making, and cement/concrete and chemical production. However, utilization of coal also results in emissions of CO_2, SO_x, NO...Coal is the primary fossil fuel most used in the world for the electricity generation, iron making, and cement/concrete and chemical production. However, utilization of coal also results in emissions of CO_2, SO_x, NO_x and other noxious compounds. The development of clean coal technology(CCT) is a main issue to maintain a clean environment. CCT in Japan is considered the highest level in the world. In this review, the developing CCTs in Japan including high efficiency combustion technologies, advanced gasification technologies, CO_2 recovery and utilization technologies, and flue gas cleaning technologies are introduced and discussed. It is expected to provide some new view-of-points for CCT development.展开更多
Coal is the dominant primary energy source in China and the major source of greenhouse gases and air pollutants. To facilitate the use of coal in an environmentally satisfactory and economically viable way, clean coal...Coal is the dominant primary energy source in China and the major source of greenhouse gases and air pollutants. To facilitate the use of coal in an environmentally satisfactory and economically viable way, clean coal technologies (CCTs) are necessary. This paper presents a review of recent research and development of four kinds of CCTs: coal power generation; coal conversion; pollution control; and carbon capture, utilization, and storage. It also outlines future perspectives on directions for technology re search and development (R&D). This review shows that China has made remarkable progress in the R&D of CCTs, and that a number of CCTs have now entered into the commercialization stage.展开更多
This paper is based on the existing status and development prediction of Fujian power industry, and describes that the structure of energy sources for generating power which will mainly use coal, will not be changed i...This paper is based on the existing status and development prediction of Fujian power industry, and describes that the structure of energy sources for generating power which will mainly use coal, will not be changed in the 2010s and 2020s in Fujian Province. In order to meet the requirements of high efficiency and envirofimental protection, the usage of clean coal technologies for power generating will be an inevitable option and the technologies will occupy the important position in Fujian power industry. This paper puts forward the staged targets and measures of developing and utilizing clean coal technologies, suggests that all government depotments related should give support and guarantee in policies and conditions, and welcome technical and economic cooperation at home and abroad, which is good for co-development of both parties.展开更多
This paper analyzed the current situation and development trends of energy consumption and carbon emissions,and the current situation and development trend of coal consumption in China.In the context of recently estab...This paper analyzed the current situation and development trends of energy consumption and carbon emissions,and the current situation and development trend of coal consumption in China.In the context of recently established carbon peak and carbon neutralization targets,this paper put forward the main problems associated with the green and low-carbon development and utilization of coal.Five key technological innovation directions in mining were proposed,including green coal development,intelligent and efficient mining,low-carbon utilization and conversion of coal,energy conservation and emission reduction,carbon capture,utilization and storage(CCUS).Focusing on the above technological innovation directions,it is suggested to carry out three basic theories,including the theory of green efficient intelligent mining,clean and low-carbon utilization and transformation of coal,and CCUS.Meanwhile,it is proposed to develop 12 key technologies,including green coal mining and ecological environment protection,efficient coal mining and intelligent mine construction,key technologies and equipment for efficient coal processing,underground coal gasification and mining,ultra-high parameter and ultra-supercritical power generation technology,intelligent and flexible coal-fired power generation technology,new power cycle coal-fired power generation technology,the development of coal-based special fuels,coal-based bulk and specialty chemicals,energy conservation and consumption reduction,large-scale and low-cost carbon capture,CO_(2) utilization and storage.Finally,necessary measures from the governmental perspective were also proposed.展开更多
The efforts of the world research activities involved in clean coal technologies development focus to a considerable extent on integrated hydrogen and power generation technologies based on coal gasification.As an alt...The efforts of the world research activities involved in clean coal technologies development focus to a considerable extent on integrated hydrogen and power generation technologies based on coal gasification.As an alternative to combustion pro-cesses,gasification offers increased efficiency,lower negative environmental impact as well as wider application range of the main product—synthesis gas—in power generation and chemical syntheses.In order to select the most optimal lignite for the purpose of gasification,it is necessary to determine coal reactivity,the key parameter characterizing how fast the fuel reacts with the gasifying medium and controlling its process ability in thermochemical conversion to energy and/or energy carriers.This paper presents the experimental results of oxygen/steam gasification of lignite coal char in a fixed bed reactor under atmospheric pressure and at the temperature of 700,800 and 900℃;the samples come from an open pit lignite mine in the southwest of Poland.The effectiveness of the gasification process was tested in terms of the total gas and hydrogen yields,gas composition,carbon conversion rate and chars reactivity.展开更多
As one of promising clean coal technologies used to reduce pollutant emission and CO2 discharge, co gasification has been extensively investigated. In this paper, a new co-gasification technology using coal and natura...As one of promising clean coal technologies used to reduce pollutant emission and CO2 discharge, co gasification has been extensively investigated. In this paper, a new co-gasification technology using coal and natural gas was developed. The distinct advantages of this technology are the excellent fuel flexibility and the availability to establish the gasifier by reconstructing the blast furnace or similar shaft furnace. Based on the concept of the new co-gasification technology, lab-scale experiments and modeling study were carried out. The obtained results indicate that gasification is undertaken at ideal thermodynamic environment where quasi-equilibrium could be reached without catalysts. The modeling results are in agreement with experimental data, demonstrating the validity of the model and that Aspen Plus is a useful tool for the analysis of the co-gasification process. Furthermore, the effect of major operation parameters, including oxygen flow rate and steam flow rate, on co-gasification process was investigated using the developed model.展开更多
Coal is still a major source of energy, also a major source of SO_2, NOx and CO_2 emission though. Removal of SO_2 and NOx doubled the cost of power generation, and capture of CO_2 is equivalent to double the market p...Coal is still a major source of energy, also a major source of SO_2, NOx and CO_2 emission though. Removal of SO_2 and NOx doubled the cost of power generation, and capture of CO_2 is equivalent to double the market price of power coal. The GCP (green coal power) is the power generated in coal-combustion with zero emission. The author indicates that it is possible to make coal-fired power plants emission free based on thermodynamic analysis and purposely designed experiments using SFG (simulated flue gases). It is concluded in the study that all SO_2 and NOx in the post-combustion flue gas are reduced to inoffensive substances at temperature lower than 750 ℃ when contacting carbon and elemental sulfur is separated in succeeded cooling of flue gas at temperatures 200-400 ℃, and the ultrafine dusts are trapped in condensed water at temperature blow 100 ℃. Based on chemical engineering expertise the author is sure that the cost for removing acid gases is much lower than any clean coal technologies known to today. Instead of capture, the remained CO_2 is converted to CO in the second time contact with carbon at 900-950 ℃. CO is the raw material of chemical synthesis and, thus, CO_2 is stored in chemical products such as methanol, fertilizer, plastics, etc. The simple and low-cost processing allows GCP utilized in practice easily.展开更多
This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mine...This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mines, the percentage of mechanized mining reached 71 %. A rapid development of high-productive and high-profitable mines,especially those with longwall sublevel caving method, is described. The issues of heavy duty equipment, roof bolting,mine safety are also addressed. The Chinese government is paying more and more attention on the environmental problems inducing from coal mining,processing and utilization. A basic framework of clean coal technology is being formed and a wide range of technology is included.展开更多
Emission of large amount of SO2 from combustion of liigh sulfur ctal causes serious envitonmcntai pollution. Pre-combustion desunrization of high sulfur coal has become a necessity.Thts paper reports test results of f...Emission of large amount of SO2 from combustion of liigh sulfur ctal causes serious envitonmcntai pollution. Pre-combustion desunrization of high sulfur coal has become a necessity.Thts paper reports test results of fine coal dcaulfurization with different flotation technology and theeffect of pyrite depressant. Test work showed that when the coal sample from Zhong Liang Shanwas processed with a Free Jet Flotation Column its pyritic sulfur content was reduced from 3.08%to 0. 84%, with 72. 22% recovery ofcomhustiblc matter in clean coal. The coneept of Desulfuriza tion Efficiency Index E for comprehensive evaluation of desumirhation process is proposed, whichis deffeed as the product of the ratio of sulfur content reduction of clean ctal and the recovery ofcomhustihle matters.展开更多
Fly ash deposition is an important phenomenon associated with ash/slag handling and discharge in the entrained-flow coal gasification process. Fouling and slagging inside the gasifier may cause reliability and safety ...Fly ash deposition is an important phenomenon associated with ash/slag handling and discharge in the entrained-flow coal gasification process. Fouling and slagging inside the gasifier may cause reliability and safety problems because they can impose strong negative effects on the gasifier wall in the way of heat transfer and chemical corrosion. For these reasons, this study focuses on investigating the ash deposition distribution inside of a two-stage entrained-flow gasifier. The computational model is developed in order to simulate the gasification process with a focus on modeling ash formation, fly ash, and ash deposition. The Eulerian-Lagrangian approach is applied to solve the reactive thermal-flow field and particle trajectories with heterogeneous reactions. The governing equations include the Navier-Stokes equations, twelve species transport equations, and ten global chemical reactions consisting of three heterogeneous reactions and seven homogeneous reactions. The coal/ash particles are tracked with the Lagrangian method. The effects of different coal/ash injection schemes and different coal types on ash deposition have been investigated. The results show that the two-stage fuel feeding scheme could distribute the ash throughout a larger gasifier’s volume and, hence, could reduce the peak ash deposition rate and make the ash distribution more uniform inside the gasifier. Gasification of a high-ash coal results in a high ash deposition rate, low syngas higher heating value (HHV), and low carbon conversion rate. The result of ash deposition rate in this study can be used as a boundary condition to provide ash particle influx distribution for use in slagging models.展开更多
Coal is one of the main sources of energy in many parts of the world and has one of the largest reserves/production ratios amongst all the non-renewable energy sources. Gasification of coal is one among the advanced t...Coal is one of the main sources of energy in many parts of the world and has one of the largest reserves/production ratios amongst all the non-renewable energy sources. Gasification of coal is one among the advanced technologies that has potential to be used in a carbon constrained economy. However, gasification availability at several commercial demonstrations had run into problems associated with fouling of syngas coolers due to unpredictable flyash formation and unburnt carbon losses. Computer models of gasifiers are emerging as a powerful tool to predict gasifier performance and reliability, without expensive testing. Most computer models used to simulate gasifiers tend to model coal as a homogenous entity based on bulk properties. However, coal is a heterogeneous material and comminution during feedstock preparation produces particle classes with different physical and chemical properties. It is crucial to characterize the heterogeneity of the feedstocks used by entrained flow gasifiers. To this end, a low ash US bituminous coal that could be used as a gasifier feedstock was segregated into density and size fractions to represent the major mineral matter distributions in the coal. Float and sink method and sieving were employed to partition the ground coal. The organic and inorganic content of all density fractions was characterized for particle size distribution, heating value, ultimate analysis, proximate analysis, mineral matter composition, ash composition, and petrographic components, while size fractions were characterized for heating value, ash composition, ultimate and proximate analysis. The proximate, ultimate and high heating value analysis showed that variation in these values is limited across the range of size fractions, while the heterogeneity is significant over the range of density fractions. With respect to inorganics, the mineral matter in the heavy density fractions contribute significantly to the ash yield in the coal while contributing very little to its heating value. The ash yield across the size fractions exhibits a bimodal distribution. The heterogeneity is also significant with respect to the base-to-acid ratio across the size and density fractions. The results indicate that the variations in organic and inorganic content over a range of density and size classes are significant, even in the low ash, vitrinite rich coal sample characterized here. Incorporating this information appropriately into particle population models used in gasifier simulations will significantly enhance their accuracy of performance predictions.展开更多
The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the s...The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the second stage to allow the endothermic gasification process to occur downstream of the second stage. One of the merits of this 2-stage practice is to keep the gasifier temperature low downstream from the 2nd stage. This helps to extend the life of refractory bricks, decrease gasifier shut-down frequency for scheduled maintenance, and reduce the maintenance costs. In this traditional 2-stage practice, the temperature reduction in the second stage is achieved at the expense of a higher than normal temperature in the first stage. This study investigates a concept totally opposite to the traditional two-stage coal feeding practices in which the injected oxygen is split between the two stages, while all the coal is fed into the first stage. The hypothesis of this two-stage oxygen injection is that a distributed oxygen injection scheme can also distribute the release of heat to a larger gasifier volume and, thus, reduce the peak temperature distribution in the gasifier. The increased life expectancy and reduced maintenance of the refractory bricks can prevail in the entire gasifier and not just downstream from the second stage. In this study, both experiments and computational simulations have been performed to verify the hypothesis. A series of experiments conducted at 2.5 - 3.0 bars shows that the peak temperature and temperature range in the gasifier do decrease from 600?C - 1550?C with one stage oxygen injection to 950?C - 1230?C with a 60 - 40 oxygen split-injection. The CFD results conducted at 2.5 bars show that 1) the carbon conversion ratio for different oxygen injection schemes are all above 95%;2) H2 (about 70% vol.) dominates the syngas composition at the exit;3) the 80% - 20% case yields the lowest peak temperature and the most uniform temperature distribution along the gasifier;and 4) the 40% - 60% case produces the syngas with the highest HHV. Both experimental data and CFD predictions verify the hypothesis that it is feasible to reduce the peak temperature and achieve more uniform temperature in the gasifier by adequately controlling a two-stage oxygen injection with only minor changes of the composition and heating value of the syngas.展开更多
文摘The ultra-supercritical pressure coal-fired power-generation technology (USCT) isa mature, advanced and efficient power generation technology in the world. Comparisonsamong several principal clean coal power-generation technologies show that USCT withpollutant-emission control equipment is superior to others in efficiency, capacity, reliability,investment and environment protection etc. Analyzing the main problems existing in thermalpower industry, it is concluded that the USCT is the preferential choice for China to developclean coal power-generation technology at present. Considering the foundation of thepower industry, the manufacturing industry for power generating equipment and otherrelated industries, it is concluded that China has satisfied the qualifications to develop USCT.
文摘This paper briefs the current clean production and consumption levels of coal in China and the pollution harmbrought to the atmospheric environment, present status and orientation of clean coal technology development in Chinacoal industry, progress and perspective of clean coal power generation technology in China, as well as application andmarket of flue gas desulphurization technology in coal-fired power plants.[
文摘Coal is fossil fuel abundant and widespread all over the world. It is a vital resource for energy security in our country, because the supply is stable. In this paper, the important role of coal played in the total primary energy supply was described, and the status of modern coal chemical industry and clean coal technologies was analyzed. Based on the scientific research experiences of author, strategy and suggestion for Chinese development were proposed according to the regulation of scientific panning. In China, there are more social benefits and strategic meaning for developing the coal high-efficiency utilization technology. Considering of the general situation of our countries, these technologies with the features of can be industrialized, advanced, applicative, mature and feasible should be developed preferentially. The high-expend, low economic effectiveness and behindhand technologies should be abandoned. So, the development of coal clean technology in China should meet the natural resources, restrictive condition and elements of our countries industry situations. Based on these analysis, the most important technologies and fundamental researches should be prior developed in China.
文摘Coal is the primary fossil fuel most used in the world for the electricity generation, iron making, and cement/concrete and chemical production. However, utilization of coal also results in emissions of CO_2, SO_x, NO_x and other noxious compounds. The development of clean coal technology(CCT) is a main issue to maintain a clean environment. CCT in Japan is considered the highest level in the world. In this review, the developing CCTs in Japan including high efficiency combustion technologies, advanced gasification technologies, CO_2 recovery and utilization technologies, and flue gas cleaning technologies are introduced and discussed. It is expected to provide some new view-of-points for CCT development.
基金Acknowledgements The authors gratefully acknowledge the funding support from the National Key Basic Research Program of China (2013CB228500), the National Natural Science Foundation of Chi- na (71203119), and the Advanced Coal Technology Consortium of CERC (2016YFE0102500).
文摘Coal is the dominant primary energy source in China and the major source of greenhouse gases and air pollutants. To facilitate the use of coal in an environmentally satisfactory and economically viable way, clean coal technologies (CCTs) are necessary. This paper presents a review of recent research and development of four kinds of CCTs: coal power generation; coal conversion; pollution control; and carbon capture, utilization, and storage. It also outlines future perspectives on directions for technology re search and development (R&D). This review shows that China has made remarkable progress in the R&D of CCTs, and that a number of CCTs have now entered into the commercialization stage.
文摘This paper is based on the existing status and development prediction of Fujian power industry, and describes that the structure of energy sources for generating power which will mainly use coal, will not be changed in the 2010s and 2020s in Fujian Province. In order to meet the requirements of high efficiency and envirofimental protection, the usage of clean coal technologies for power generating will be an inevitable option and the technologies will occupy the important position in Fujian power industry. This paper puts forward the staged targets and measures of developing and utilizing clean coal technologies, suggests that all government depotments related should give support and guarantee in policies and conditions, and welcome technical and economic cooperation at home and abroad, which is good for co-development of both parties.
文摘This paper analyzed the current situation and development trends of energy consumption and carbon emissions,and the current situation and development trend of coal consumption in China.In the context of recently established carbon peak and carbon neutralization targets,this paper put forward the main problems associated with the green and low-carbon development and utilization of coal.Five key technological innovation directions in mining were proposed,including green coal development,intelligent and efficient mining,low-carbon utilization and conversion of coal,energy conservation and emission reduction,carbon capture,utilization and storage(CCUS).Focusing on the above technological innovation directions,it is suggested to carry out three basic theories,including the theory of green efficient intelligent mining,clean and low-carbon utilization and transformation of coal,and CCUS.Meanwhile,it is proposed to develop 12 key technologies,including green coal mining and ecological environment protection,efficient coal mining and intelligent mine construction,key technologies and equipment for efficient coal processing,underground coal gasification and mining,ultra-high parameter and ultra-supercritical power generation technology,intelligent and flexible coal-fired power generation technology,new power cycle coal-fired power generation technology,the development of coal-based special fuels,coal-based bulk and specialty chemicals,energy conservation and consumption reduction,large-scale and low-cost carbon capture,CO_(2) utilization and storage.Finally,necessary measures from the governmental perspective were also proposed.
文摘The efforts of the world research activities involved in clean coal technologies development focus to a considerable extent on integrated hydrogen and power generation technologies based on coal gasification.As an alternative to combustion pro-cesses,gasification offers increased efficiency,lower negative environmental impact as well as wider application range of the main product—synthesis gas—in power generation and chemical syntheses.In order to select the most optimal lignite for the purpose of gasification,it is necessary to determine coal reactivity,the key parameter characterizing how fast the fuel reacts with the gasifying medium and controlling its process ability in thermochemical conversion to energy and/or energy carriers.This paper presents the experimental results of oxygen/steam gasification of lignite coal char in a fixed bed reactor under atmospheric pressure and at the temperature of 700,800 and 900℃;the samples come from an open pit lignite mine in the southwest of Poland.The effectiveness of the gasification process was tested in terms of the total gas and hydrogen yields,gas composition,carbon conversion rate and chars reactivity.
文摘As one of promising clean coal technologies used to reduce pollutant emission and CO2 discharge, co gasification has been extensively investigated. In this paper, a new co-gasification technology using coal and natural gas was developed. The distinct advantages of this technology are the excellent fuel flexibility and the availability to establish the gasifier by reconstructing the blast furnace or similar shaft furnace. Based on the concept of the new co-gasification technology, lab-scale experiments and modeling study were carried out. The obtained results indicate that gasification is undertaken at ideal thermodynamic environment where quasi-equilibrium could be reached without catalysts. The modeling results are in agreement with experimental data, demonstrating the validity of the model and that Aspen Plus is a useful tool for the analysis of the co-gasification process. Furthermore, the effect of major operation parameters, including oxygen flow rate and steam flow rate, on co-gasification process was investigated using the developed model.
文摘Coal is still a major source of energy, also a major source of SO_2, NOx and CO_2 emission though. Removal of SO_2 and NOx doubled the cost of power generation, and capture of CO_2 is equivalent to double the market price of power coal. The GCP (green coal power) is the power generated in coal-combustion with zero emission. The author indicates that it is possible to make coal-fired power plants emission free based on thermodynamic analysis and purposely designed experiments using SFG (simulated flue gases). It is concluded in the study that all SO_2 and NOx in the post-combustion flue gas are reduced to inoffensive substances at temperature lower than 750 ℃ when contacting carbon and elemental sulfur is separated in succeeded cooling of flue gas at temperatures 200-400 ℃, and the ultrafine dusts are trapped in condensed water at temperature blow 100 ℃. Based on chemical engineering expertise the author is sure that the cost for removing acid gases is much lower than any clean coal technologies known to today. Instead of capture, the remained CO_2 is converted to CO in the second time contact with carbon at 900-950 ℃. CO is the raw material of chemical synthesis and, thus, CO_2 is stored in chemical products such as methanol, fertilizer, plastics, etc. The simple and low-cost processing allows GCP utilized in practice easily.
文摘This paper describes the state-of-the-art and Outlook of coal mining and clean coal technology in China. As the major mining method,underground mining accounts for 96% of the total production. Among the state own mines, the percentage of mechanized mining reached 71 %. A rapid development of high-productive and high-profitable mines,especially those with longwall sublevel caving method, is described. The issues of heavy duty equipment, roof bolting,mine safety are also addressed. The Chinese government is paying more and more attention on the environmental problems inducing from coal mining,processing and utilization. A basic framework of clean coal technology is being formed and a wide range of technology is included.
文摘Emission of large amount of SO2 from combustion of liigh sulfur ctal causes serious envitonmcntai pollution. Pre-combustion desunrization of high sulfur coal has become a necessity.Thts paper reports test results of fine coal dcaulfurization with different flotation technology and theeffect of pyrite depressant. Test work showed that when the coal sample from Zhong Liang Shanwas processed with a Free Jet Flotation Column its pyritic sulfur content was reduced from 3.08%to 0. 84%, with 72. 22% recovery ofcomhustiblc matter in clean coal. The coneept of Desulfuriza tion Efficiency Index E for comprehensive evaluation of desumirhation process is proposed, whichis deffeed as the product of the ratio of sulfur content reduction of clean ctal and the recovery ofcomhustihle matters.
文摘Fly ash deposition is an important phenomenon associated with ash/slag handling and discharge in the entrained-flow coal gasification process. Fouling and slagging inside the gasifier may cause reliability and safety problems because they can impose strong negative effects on the gasifier wall in the way of heat transfer and chemical corrosion. For these reasons, this study focuses on investigating the ash deposition distribution inside of a two-stage entrained-flow gasifier. The computational model is developed in order to simulate the gasification process with a focus on modeling ash formation, fly ash, and ash deposition. The Eulerian-Lagrangian approach is applied to solve the reactive thermal-flow field and particle trajectories with heterogeneous reactions. The governing equations include the Navier-Stokes equations, twelve species transport equations, and ten global chemical reactions consisting of three heterogeneous reactions and seven homogeneous reactions. The coal/ash particles are tracked with the Lagrangian method. The effects of different coal/ash injection schemes and different coal types on ash deposition have been investigated. The results show that the two-stage fuel feeding scheme could distribute the ash throughout a larger gasifier’s volume and, hence, could reduce the peak ash deposition rate and make the ash distribution more uniform inside the gasifier. Gasification of a high-ash coal results in a high ash deposition rate, low syngas higher heating value (HHV), and low carbon conversion rate. The result of ash deposition rate in this study can be used as a boundary condition to provide ash particle influx distribution for use in slagging models.
文摘Coal is one of the main sources of energy in many parts of the world and has one of the largest reserves/production ratios amongst all the non-renewable energy sources. Gasification of coal is one among the advanced technologies that has potential to be used in a carbon constrained economy. However, gasification availability at several commercial demonstrations had run into problems associated with fouling of syngas coolers due to unpredictable flyash formation and unburnt carbon losses. Computer models of gasifiers are emerging as a powerful tool to predict gasifier performance and reliability, without expensive testing. Most computer models used to simulate gasifiers tend to model coal as a homogenous entity based on bulk properties. However, coal is a heterogeneous material and comminution during feedstock preparation produces particle classes with different physical and chemical properties. It is crucial to characterize the heterogeneity of the feedstocks used by entrained flow gasifiers. To this end, a low ash US bituminous coal that could be used as a gasifier feedstock was segregated into density and size fractions to represent the major mineral matter distributions in the coal. Float and sink method and sieving were employed to partition the ground coal. The organic and inorganic content of all density fractions was characterized for particle size distribution, heating value, ultimate analysis, proximate analysis, mineral matter composition, ash composition, and petrographic components, while size fractions were characterized for heating value, ash composition, ultimate and proximate analysis. The proximate, ultimate and high heating value analysis showed that variation in these values is limited across the range of size fractions, while the heterogeneity is significant over the range of density fractions. With respect to inorganics, the mineral matter in the heavy density fractions contribute significantly to the ash yield in the coal while contributing very little to its heating value. The ash yield across the size fractions exhibits a bimodal distribution. The heterogeneity is also significant with respect to the base-to-acid ratio across the size and density fractions. The results indicate that the variations in organic and inorganic content over a range of density and size classes are significant, even in the low ash, vitrinite rich coal sample characterized here. Incorporating this information appropriately into particle population models used in gasifier simulations will significantly enhance their accuracy of performance predictions.
文摘The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the second stage to allow the endothermic gasification process to occur downstream of the second stage. One of the merits of this 2-stage practice is to keep the gasifier temperature low downstream from the 2nd stage. This helps to extend the life of refractory bricks, decrease gasifier shut-down frequency for scheduled maintenance, and reduce the maintenance costs. In this traditional 2-stage practice, the temperature reduction in the second stage is achieved at the expense of a higher than normal temperature in the first stage. This study investigates a concept totally opposite to the traditional two-stage coal feeding practices in which the injected oxygen is split between the two stages, while all the coal is fed into the first stage. The hypothesis of this two-stage oxygen injection is that a distributed oxygen injection scheme can also distribute the release of heat to a larger gasifier volume and, thus, reduce the peak temperature distribution in the gasifier. The increased life expectancy and reduced maintenance of the refractory bricks can prevail in the entire gasifier and not just downstream from the second stage. In this study, both experiments and computational simulations have been performed to verify the hypothesis. A series of experiments conducted at 2.5 - 3.0 bars shows that the peak temperature and temperature range in the gasifier do decrease from 600?C - 1550?C with one stage oxygen injection to 950?C - 1230?C with a 60 - 40 oxygen split-injection. The CFD results conducted at 2.5 bars show that 1) the carbon conversion ratio for different oxygen injection schemes are all above 95%;2) H2 (about 70% vol.) dominates the syngas composition at the exit;3) the 80% - 20% case yields the lowest peak temperature and the most uniform temperature distribution along the gasifier;and 4) the 40% - 60% case produces the syngas with the highest HHV. Both experimental data and CFD predictions verify the hypothesis that it is feasible to reduce the peak temperature and achieve more uniform temperature in the gasifier by adequately controlling a two-stage oxygen injection with only minor changes of the composition and heating value of the syngas.