Numerical Analysis of Cold-Formed Thin-Walled Steel Short Columns with Pitting Corrosion during Bridge Construction

Pitting corrosion is harmful during bridge construction,which will lead to uneven roughness of steel surfaces and reduce the thickness of steel.Hence,the effect of pitting corrosion on the mechanical properties of cold-formed thin-walled steel stub columns is studied,and the empirical formulas are established through regression fitting to predict the ultimate load of web and flange under pitting corrosion.In detail,the failure modes and load-displacement curves of specimens with different locations,area ratios,and depths are obtained through a large number of non-linear finite element analysis.As for the specimens with pitting corrosion on the web,all the specimens are subject to local buckling failure,and the failure mode will not change with pitting corrosion,but the failure location will change with pitting corrosion location;the size,location,and area ratio of pitting corrosion have little influence on the ultimate load of cold-formed thin-walled steel short columns,but the loss rate of pitting corrosion section area has a greater impact on the ultimate bearing capacity.As for the specimen with flange pitting corrosion,the location and area ratio of pitting corrosion have less influence on the ultimate load of cold-formed thin-walled steel short columns,and the section area loss rate has greater influence on the ultimate bearing capacity;the impact of web pitting corrosion on the ultimate load is greater than that of flange pitting corrosion under the same condition of pitting corrosion section area.The prediction formulas of limit load which are suitable for pitting corrosion of web and flange are established,which can provide a reference for performance evaluation of corroded cold-formed thin-walled steel.

Nonlinear Study on the Mechanical Performance of Built-Up Cold-Formed Steel Concrete-Filled Columns under Compression

Given their numerous functional and architectural benefits,such as improved bearing capacity and increased resistance to elastic instability modes,cold-formed steel(CFS)built-up sections have become increasingly developed and used in recent years,particularly in the construction industry.This paper presents an analytical and numerical study of assembled CFS two single channel-shaped columns with different slenderness and configurations(backto-back,face-to-face,and box).These columns were joined by double-row rivets for the back-to-back and box configurations,whereas they were welded together for the face-to-face design.The built-up columns were filled with ordinary concrete of good strength.Finite element models were applied,using ABAQUS software,to assess mechanical performance and study the influence of assembly techniques on the behavior of cold-formed columns under axial compression.Analytical approaches based on Eurocode 3 and Eurocode 4 recommendations for un-filled and concrete-filled columns respectively were followed for the numerical analysis,and concrete confinement effects were also considered per American Concrete Institute(ACI)standards for face-to-face and box configurations.The obtained results indicated a good correlation between the numerical results and the proposed analytical methodology which did not exceed 8%.The failure modes showed that the columns failed due to instabilities such as local and global buckling.

Sensitivity of springback and section deformation to process parameters in rotary draw bending of thin-walled rectangular H96 brass tube

In order to study the effects of the process parameters on springback and section deformation, a sensitivity analysis model was established based on the combination use of the multi-parameter sensitivity analysis method and the springback/section deformation prediction finite element model, and by using this model the sensitivities of the springback and the section deformation to process parameters were analyzed and compared. The results show that the most sensitive process conditions for springback angle are the boost speed and the pressure of pressure die, and the most sensitive process condition for section deformation is the number of cores. When the clamp force, the boost speed and the pressure of pressure die are utilized to control section deformation, the effect of these process parameters on springback should be considered. When the process parameters are mainly used to control springback, the effect of these process parameters on the section deformation should be always considered.

Improved concept models for straight thin-walled columns with box cross section

This paper focuses on developing improved concept models for straight thin-walled box sectional columns which can better predict the peak crushing force that occurs during crashworthiness analyses. We develop a nonlinear translational spring based on previous research and apply such a spring element to build the enhanced concept models. The work presented in this article is developed on the basis of the publication of the author (Liu and Day, 2006b) and has been applied in a crashworthiness design issue, which is presented by the author in another paper (Liu, 2008).

General Stiffness Matrix for a Thin-Walled, Open-Section Beam Structure

This paper is to review the theory of thin-walled beam structures of the open cross-section. There is scant information on the performance of structures made from thin-walled beam elements, particularly those of open sections, where the behavior is considerably complicated by the coupling of tensile, bending and torsional loading modes. In the combined loading theory of thin-walled structures, it is useful to mention that for a thin-walled beam, the value of direct stress at a point on the cross-section depends on its position, the geometrical properties of the cross-section and the applied loading. This applies whether the thin-walled section is closed or open but this study will be directed primarily at the latter. Theoretical analyses of structures are fairly well established, considered in multi-various applications by many scientists. However, due to the present interest in lightweight structures, it is necessary to specify where the present theory lies. It does not, for example, deal with compression and the consequent failure modes under global and local buckling. Indeed, with the inclusion of strut buckling failure and any other unforeseen collapse modes, the need was perceived for further research into the subject. Presently, a survey of the published works has shown in the following: 1) The assumptions used in deriving the underlying theory of thin-walled beams are not clearly stated or easily understood;2) The transformations of a load system from arbitrary axis to those at the relevant centre of rotation are incomplete. Thus, an incorrect stress distribution may result in;3) Several methods are found in the recent literature for analyzing the behaviour of thin-walled open section beams under combined loading. These reveal the need appears for further study upon their torsion/flexural behaviour when referred to any arbitrary axis, a common case found in practice. This review covers the following areas: 1) Refinement to existing theory to clarify those observations made in 1 - 3 above;2) Derivation of a general elastic stiffness matrix for combined loading;3) Calculation of the stress distribution on the cross-section of a thin-walled beam. A general transformation matrix that accounts for a load system applied at an arbitrary point on the cross-section will be published in a future paper.

A new finite element of spatial thin-walled beams

Based on the theories of Timoshenko＇s beams and Vlasov＇s thin-walled members, a new spatial thin-walled beam element with an interior node is developed. By independently interpolating bending angles and warp, factors such as transverse shear deformation, torsional shear deformation and their Coupling, coupling of flexure and torsion, and second shear stress are considered. According to the generalized variational theory of Hellinger-Reissner, the element stiffness matrix is derived. Examples show that the developed model is accurate and can be applied in the finite element analysis of thinwalled structures.

Transformation Matrix for Combined Loads Applied to Thin-Walled Structures

This paper transforms combined loads, applied at an arbitrary point of a thin-walled open section beam, to the shear centre of the cross-section of the beam. Therein, a generalized transformation matrix for loads with respect to the shear centre is derived, this accounting for the bimoments that develop due to the way the combined loads are applied. This and the authors’ earlier paper (World Journal of Mechanics 2021, 11, 205-236) provide a full solution to the theory of thin-walled, open-section structures bearing combined loading. The earlier work identified arbitrary loading with the section’s area properties that are necessary to axial and shear stress calculations within the structure’s thin walls. In the previous paper attention is paid to the relevant axes of loading and to the transformations of loading required between axes for stress calculations arising from tension/compression, bending, torsion and shear. The derivation of the general transformation matrix applies to all types of loadings including, axial tensile and compression forces, transverse shear, longitudinal bending. One application, representing all these load cases, is given of a simple channel cantilever with an eccentrically located end load.

A geometrical and physical nonlinear finite element model for spatial thin-walled beams with arbitrary section

Based on the theories of Bernoulli-Euler beams and Vlasov's thin-walled members,a new geometrical and physical nonlinear beam element model is developed by applying an interior node in the element and independent interpolations on bending angles and warp,in which factors such as traverse shear deformation,torsional shear deformation and their coupling,coupling of flexure and torsion,and second shear stress are all considered.Thereafter,geometrical nonlinear strain in total Lagarange(TL) and the corresponding stiffness matrix are formulated.Ideal plastic model is applied to physical nonlinearity to comply with the yield rule of Von Mises and incremental relationship of Prandtle-Reuss.Elastoplastic stiffness matrix is derived by numerical integration on the basis of the finite segment method.Examples show that the developed model is feasible in analysis of thin-walled structures with high accuracy.

Full-Range Compressive Stress-Strain Curves for Cold-Formed 304 Stainless Steel Circular Hollow Sections After Exposure to Vacuum Brazing

With the rapid development of microscale cellular structures, the small-diameter cold-formed welded stainless steel tubes have recently been used for creating the metallic lat- tice topologies with high mechanical properties. In this paper, to obtain the accurate material properties of the circular hollow section （CHS） under pure compression, a series of concentric compression tests are conducted on the millimeter-scale cold-formed 304 stainless steel circu- lar tubular stub columns after exposure to a vacuum brazing process. The tests cover a total of 18 small-diameter stub tubes with measured thickness-to-diameter ratios （t/D） from 0.023 to 0.201. A generalized three-stage nominal stress-strain model is developed for describing the compressive behavior of the post-brazing CHSs over the full strain range. This mechanical model is especially applicable to computer code implementation. Hence, an interactive computer pro- gram is developed to simultaneously optimize three strain hardening exponents （n1, n2, n3） in the expression of the model to produce the stress-strain curve capable of accurately replicating the test data. To further reduce the number of the model and material parameters on which this model depends, this paper also develops five expressions for determining the 2.5% proof stress （ap2）, n2, the ultimate compressive strength （σp3）, n3, and the ultimate plastic strain （p3%） for given experimental values of three basic material parameters （E0, σ0.01, σ0.2）. These expressions are validated to he effective for the CHSs with t/D 〉_ 0.027. The analytically predicted full-range stress-strain curves have generally shown close agreement with the ones obtained experimentally.

Hot-dip galvanizing of cold-formed steel hollow sections: a state-of-the-art review

A good understanding of the effects of galvanizing on the short-and long-term behaviours of steel components is essential for structural design.This review paper is motivated by a series of recent reports on cracking in galvanized cold-formed tubular steel structures and the limitations of current steel product standards and steel design specifications in this field.The steel-related and galvanizing-related factors,different pre-galvanizing countermeasures for brittle cracking and the available technical documents are summarized.An extensive bibliography is provided as a basis for future research and development in this field.

Dynamic material performance of cold-formed steel hollow sections： a state-of-the-art review

This paper presents a literature review focused on the material performance of cold-formed, carbon steel, hollow structural sections under impulsive （highly dynamic） loading. Impulsive loading, represented by impact and blast, is characterized by a very rapid, time-dependent loading regime in the affected members and materials. Thus, the effect of high-strain-rate loading is initially reviewed. Next the material toughness, an important energy-absorption property and one measure of a material＇s ability to arrest fracture, is considered by means of studying the Charpy V-notch behavior. The response of hollow sections under axial and lateral impact loading is then reviewed. Studies of blast on hollow sections, most of which fall under the categories of contact/near-field loading or far-field loading are presented. Under large-scale field blast experiments, cold-formed hollow sections have shown excellent behavior. Software for modeling blast loading and structural response, the latter including single degree of freedom analysis and explicit finite element analysis, is described and discussed.

Bond Performance of Adhesively Bonding Interface of Steel-Bamboo Composite Structure

The steel-bamboo composite structure is a newly developed structure,combining phyllostachys pubescens(also called Moso bamboo)plywood and cold-formed thin-walled steel with structural adhesive.The reliability of steelbamboo interface is the premise of composite effect.13 specimens were prepared to investigate the failure modes and mechanism of the steel-bamboo interface on the basis of push-out test,and the strain difference analysis method was proposed to study the distribution of shear stress.The results show that the main failure modes of steel-bamboo interface are adhesion failure and splitting of bamboo plywood.The shear stress is not evenly distributed along the longitudinal direction of the interface,showing a shape of“larger at two ends and smaller in the middle”.The lower end of the interface is the initial location of the interface failure and the shear stress concentration degree is positively correlated with the thickness of the externally bonded bamboo plate.The shear resistance of steel-bamboo interface can be enhanced by improving the adhesion between steel and structural adhesive and ameliorating the quality of bamboo products.

A new beam element for analyzing geometrical and physical nonlinearity

Based on Timoshenko＇s beam theory and Vlasov＇s thin-walled member theory, a new model of spatial thin-walled beam element is developed for analyzing geometrical and physical nonlinearity, which incorporates an interior node and independent interpolations of bending angles and warp and takes diversified factors into consideration, such as traverse shear deformation, torsional shear deformation and their coupling, coupling of flexure and torsion, and the second shear stress. The geometrical nonlinear strain is formulated in updated Lagarange （UL） and the corresponding stiffness matrix is derived. The perfectly plastic model is used to account for physical nonlinearity, and the yield rule of von Mises and incremental relationship of Prandtle-Reuss are adopted. Elastoplastic stiffness matrix is obtained by numerical integration based on the finite segment method, and a finite element program is compiled. Numerical examples manifest that the proposed model is accurate and feasible in the analysis of thin-walled structures.