In this study,the cold-spraying process was utilized to deposit Al particles onto an Al slab,an Mg slab,and both Al and Mg slabs to form an ultra-thin interlayer,and then the clad slabs were rolled at 400℃,developing...In this study,the cold-spraying process was utilized to deposit Al particles onto an Al slab,an Mg slab,and both Al and Mg slabs to form an ultra-thin interlayer,and then the clad slabs were rolled at 400℃,developing three roll-bonding processes:the roll-bonding process with cold-sprayed Al powder on the Al slab(CS-Al),the roll-bonding process with cold-sprayed Al powder on the Mg slab(CS-Mg),and the rollbonding process with cold-sprayed Al powder on both the Al slab and the Mg slab(CS-Both).The effects of three different cold-sprayed Al particle interlayer processes on the mechanical properties of rolled Mg/Al clad plates were investigated to improve the mechanical properties.The microstructure,texture evolution,intermetallic compound formation,mechanical properties,and mechanisms involved in the Mg/Al clad plate rolling were systematically investigated.The results showed that the pre-bonding between the particles and the substrates through coldspraying had a significant impact on the bonding strength of the Mg/Al clad plates,and the CS-Both process can increase the average shear strength of the Mg/Al clad plates to 49.24 MPa at a medium reduction rate of 37.5%,2.5 times that of the conventional rolling process.The CS-Both process constructed more evident dual microscopic three-dimensional interfaces and promoted more thorough atomic diffusion at the interface through the double-sided cold-spraying process.Meanwhile,the dual cold-sprayed Al coatings on both the Mg slab and Al slab underwent dynamic recrystallization during rolling to form a homogeneous unit with no additional coating interfaces.Fine grain strengthening and dislocation strengthening were judged to be important mechanisms for improving the mechanical performance of the interfacial layer.展开更多
基金funded by the National Natural Science Foundation of China(Grant No.52305405,52075359)the Natural Science Foundation Research Program of Shanxi Province(Grant No.202203021222121)+1 种基金the Fund for Shanxi“1331Project”Key Innovative Research Teamthe Chinese Postdoctoral Science Foundation(Grant No.2021M702544)。
文摘In this study,the cold-spraying process was utilized to deposit Al particles onto an Al slab,an Mg slab,and both Al and Mg slabs to form an ultra-thin interlayer,and then the clad slabs were rolled at 400℃,developing three roll-bonding processes:the roll-bonding process with cold-sprayed Al powder on the Al slab(CS-Al),the roll-bonding process with cold-sprayed Al powder on the Mg slab(CS-Mg),and the rollbonding process with cold-sprayed Al powder on both the Al slab and the Mg slab(CS-Both).The effects of three different cold-sprayed Al particle interlayer processes on the mechanical properties of rolled Mg/Al clad plates were investigated to improve the mechanical properties.The microstructure,texture evolution,intermetallic compound formation,mechanical properties,and mechanisms involved in the Mg/Al clad plate rolling were systematically investigated.The results showed that the pre-bonding between the particles and the substrates through coldspraying had a significant impact on the bonding strength of the Mg/Al clad plates,and the CS-Both process can increase the average shear strength of the Mg/Al clad plates to 49.24 MPa at a medium reduction rate of 37.5%,2.5 times that of the conventional rolling process.The CS-Both process constructed more evident dual microscopic three-dimensional interfaces and promoted more thorough atomic diffusion at the interface through the double-sided cold-spraying process.Meanwhile,the dual cold-sprayed Al coatings on both the Mg slab and Al slab underwent dynamic recrystallization during rolling to form a homogeneous unit with no additional coating interfaces.Fine grain strengthening and dislocation strengthening were judged to be important mechanisms for improving the mechanical performance of the interfacial layer.
