The laboratories in the bauxite processing industry are always under a heavy workload of sample collection, analysis, and compilation of the results. After size reduction from grinding mills, the samples of bauxite ar...The laboratories in the bauxite processing industry are always under a heavy workload of sample collection, analysis, and compilation of the results. After size reduction from grinding mills, the samples of bauxite are collected after intervals of 3 to 4 hours. Large bauxite processing industries producing 1 million tons of pure aluminium can have three grinding mills. Thus, the total number of samples to be tested in one day reaches a figure of 18 to 24. The sample of bauxite ore coming from the grinding mill is tested for its particle size and composition. For testing the composition, the bauxite ore sample is first prepared by fusing it with X-ray flux. Then the sample is sent for X-ray fluorescence analysis. Afterwards, the crucibles are washed in ultrasonic baths to be used for the next testing. The whole procedure takes about 2 - 3 hours. With a large number of samples reaching the laboratory, the chances of error in composition analysis increase. In this study, we have used a composite sampling methodology to reduce the number of samples reaching the laboratory without compromising their validity. The results of the average composition of fifteen samples were measured against composite samples. The mean of difference was calculated. The standard deviation and paired t-test values were evaluated against predetermined critical values obtained using a two-tailed test. It was found from the results that paired test-t values were much lower than the critical values thus validating the composition attained through composite sampling. The composite sampling approach not only reduced the number of samples but also the chemicals used in the laboratory. The objective of improved analytical protocol to reduce the number of samples reaching the laboratory was successfully achieved without compromising the quality of analytical results.展开更多
A new optimization method for the optimization of stacking of composite glass fiber laminates is developed. The fiber orientation and angle of the layers of the cylindrical shells are sought considering the buckling l...A new optimization method for the optimization of stacking of composite glass fiber laminates is developed. The fiber orientation and angle of the layers of the cylindrical shells are sought considering the buckling load. The proposed optimization algorithm applies both finite element analysis and the mode-pursuing sampling （MPS）method. The algorithms suggest the optimal stacking sequence for achieving the maximal buckling load. The procedure is implemented by integrating ANSYS and MATLAB. The stacking sequence designing for the symmetric angle-ply three-layered and five-layered composite cylinder shells is presented to illustrate the optimization process, respectively. Compared with the genetic algorithms, the proposed optimization method is much faster and efficient for composite staking sequence plan.展开更多
文摘The laboratories in the bauxite processing industry are always under a heavy workload of sample collection, analysis, and compilation of the results. After size reduction from grinding mills, the samples of bauxite are collected after intervals of 3 to 4 hours. Large bauxite processing industries producing 1 million tons of pure aluminium can have three grinding mills. Thus, the total number of samples to be tested in one day reaches a figure of 18 to 24. The sample of bauxite ore coming from the grinding mill is tested for its particle size and composition. For testing the composition, the bauxite ore sample is first prepared by fusing it with X-ray flux. Then the sample is sent for X-ray fluorescence analysis. Afterwards, the crucibles are washed in ultrasonic baths to be used for the next testing. The whole procedure takes about 2 - 3 hours. With a large number of samples reaching the laboratory, the chances of error in composition analysis increase. In this study, we have used a composite sampling methodology to reduce the number of samples reaching the laboratory without compromising their validity. The results of the average composition of fifteen samples were measured against composite samples. The mean of difference was calculated. The standard deviation and paired t-test values were evaluated against predetermined critical values obtained using a two-tailed test. It was found from the results that paired test-t values were much lower than the critical values thus validating the composition attained through composite sampling. The composite sampling approach not only reduced the number of samples but also the chemicals used in the laboratory. The objective of improved analytical protocol to reduce the number of samples reaching the laboratory was successfully achieved without compromising the quality of analytical results.
基金Innovation Team Development Program of Ministry of Education of China (No. IRT0763)National Natural Science Foundation of China (No. 50205028).
文摘A new optimization method for the optimization of stacking of composite glass fiber laminates is developed. The fiber orientation and angle of the layers of the cylindrical shells are sought considering the buckling load. The proposed optimization algorithm applies both finite element analysis and the mode-pursuing sampling （MPS）method. The algorithms suggest the optimal stacking sequence for achieving the maximal buckling load. The procedure is implemented by integrating ANSYS and MATLAB. The stacking sequence designing for the symmetric angle-ply three-layered and five-layered composite cylinder shells is presented to illustrate the optimization process, respectively. Compared with the genetic algorithms, the proposed optimization method is much faster and efficient for composite staking sequence plan.
