Overrunning clutches are unidirectional drive mechanisms that are widely used in transmission systems.However,existing overrunning clutches have complex structures,require high preparation accuracy,and fail after a ce...Overrunning clutches are unidirectional drive mechanisms that are widely used in transmission systems.However,existing overrunning clutches have complex structures,require high preparation accuracy,and fail after a certain degree of wear.To address these issues,we propose a new type of overrunning clutch consisting of a conical structure and novel compression-torsion conversion(CTC)metamaterial with curved plates.Theoretical calculations are employed to guide the material distribution and ensure the deformation coordination of the curved-plate CTC metamaterial for greater ultimate torque.The transmission mechanism of the proposed overrunning clutch is derived to guide the parameter selection of the CTC metamaterial and the conical structure.Experiments and finite element simulations reveal that the curved-plate CTC metamaterial features excellent CTC efficiency,flexibility,and transverse stiffness,which is conducive reducing the resistance of the overrunning state and ensures stability during operation.The unidirectional transmission system constructed with the new overrunning clutch shows reliable performances under working and overrunning states.The constructed overrunning clutch provides an effective one-way transmission method.The clutch with simple construction and self-compensated ability for wear exhibits great potential in miniaturized and lightweight equipment or robots.展开更多
A novel compression-induced twisting(CIT)-compliant mechanism was designed based on the freedom and constraint topology(FACT)method and manufactured by means of laser powder bed fusion(LPBF).The effects of LPBF printi...A novel compression-induced twisting(CIT)-compliant mechanism was designed based on the freedom and constraint topology(FACT)method and manufactured by means of laser powder bed fusion(LPBF).The effects of LPBF printing parameters on the formability and compressive properties of the laserprinted CIT-compliant mechanism were studied.Within the range of optimized laser powers from 375 to 450 W and with the densification level of the samples maintained at above 98%,changes in the obtained relative densities of the LPBF-fabricated CIT-compliant mechanism with the applied laser powers were not apparent.Increased laser power led to the elimination of residual metallurgical pores within the inclined struts of the CIT mechanism.The highest dimensional accuracy of 0.2% and the lowest surface roughness of 20μm were achieved at a laser power of 450 W.The deformation behavior of the CIT-compliant mechanism fabricated by means of LPBF exhibited four typical stages:an elastic stage,a heterogeneous plastic deformation stage,a strength-destroying stage,and a deformation-destroying stage(or instable deformation stage).The accumulated compressive strain of the optimally printed CIT mechanism using a laser power of 450 W went up to 20% before fracturing,demonstrating a large deformation capacity.The twisting behavior and mechanical properties were investigated via a combination of finite-element simulation and experimental verification.An approximately linear relationship between the axial compressive strain and rotation angle was achieved before the strain reached 15% for the LPBF-processed CIT-compliant mechanism.展开更多
The effects of different complex shear stress conditions on grain refinement and texture evolution of Mg-13Gd-4Y-2Zn-0.5Zr alloy were investigated.With increasing strain rate,the average grain size of compression-shea...The effects of different complex shear stress conditions on grain refinement and texture evolution of Mg-13Gd-4Y-2Zn-0.5Zr alloy were investigated.With increasing strain rate,the average grain size of compression-shear(CS)and compression-torsion(CT)samples are decreased,and the grain size of dynamic recrystallization(DRX)grains is also decreased.This is because that the precipitation number ofβphases is increased,and the hindering effect on grain growth can be significantly enhanced.The DRX fractions of CS and CT samples are decreased with increased strain rate.The low DRX fraction at high strain rate is related to the insufficient time for grains to nucleate.The DRX process can be promoted by the PSN mechanism of second phases,and the grain growth can be restricted by the pinning effect.At the same time,the texture strength is enhanced as the strain rate increased.Besides,the kinking degree of lamellar long-period stacking ordered(LPSO)phases is increased.Under complex shear stress conditions,non-basal slip,especially pyramidal slip,is easily activated and the texture is deflected greatly.Compared with the CS samples,CT samples have smaller average grain size,higher DRX fraction,and lower texture strength for a certain strain rate.This is because that the equivalent stress of the CT sample is larger,the stress triaxiality is smaller,so more serious dislocations are piled up near grain boundaries and second phases.At the same time,since CT sample was sheared with torsion,the dislocation movement path can be called“rotational dislocation accumulation”,and the longer distribution path of the CT sample is generated,so more sub-grains and low-angle grain boundaries(LAGBs)are formed.Compared with the CS sample,more huge-angle grain boundaries(HAGBs)and DRX grains are formed from grain boundary to grain interior,so better grain refinement effect is achieved.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.12172388).
文摘Overrunning clutches are unidirectional drive mechanisms that are widely used in transmission systems.However,existing overrunning clutches have complex structures,require high preparation accuracy,and fail after a certain degree of wear.To address these issues,we propose a new type of overrunning clutch consisting of a conical structure and novel compression-torsion conversion(CTC)metamaterial with curved plates.Theoretical calculations are employed to guide the material distribution and ensure the deformation coordination of the curved-plate CTC metamaterial for greater ultimate torque.The transmission mechanism of the proposed overrunning clutch is derived to guide the parameter selection of the CTC metamaterial and the conical structure.Experiments and finite element simulations reveal that the curved-plate CTC metamaterial features excellent CTC efficiency,flexibility,and transverse stiffness,which is conducive reducing the resistance of the overrunning state and ensures stability during operation.The unidirectional transmission system constructed with the new overrunning clutch shows reliable performances under working and overrunning states.The constructed overrunning clutch provides an effective one-way transmission method.The clutch with simple construction and self-compensated ability for wear exhibits great potential in miniaturized and lightweight equipment or robots.
基金supported by financial support from the National Natural Science Foundation of China(U1930207 and 51735005)the Basic Strengthening Program(2019-JCJQ-JJ-331)+3 种基金the 15th Batch of"Six Talents Peaks"Innovative Talents Team Program(TD-GDZB-001)National Natural Science Foundation of China for Creative Research Groups(51921003)National Natural Science Foundation of China(51905269)the Priority Academic Program Development of Jiangsu Higher Education Institutions。
文摘A novel compression-induced twisting(CIT)-compliant mechanism was designed based on the freedom and constraint topology(FACT)method and manufactured by means of laser powder bed fusion(LPBF).The effects of LPBF printing parameters on the formability and compressive properties of the laserprinted CIT-compliant mechanism were studied.Within the range of optimized laser powers from 375 to 450 W and with the densification level of the samples maintained at above 98%,changes in the obtained relative densities of the LPBF-fabricated CIT-compliant mechanism with the applied laser powers were not apparent.Increased laser power led to the elimination of residual metallurgical pores within the inclined struts of the CIT mechanism.The highest dimensional accuracy of 0.2% and the lowest surface roughness of 20μm were achieved at a laser power of 450 W.The deformation behavior of the CIT-compliant mechanism fabricated by means of LPBF exhibited four typical stages:an elastic stage,a heterogeneous plastic deformation stage,a strength-destroying stage,and a deformation-destroying stage(or instable deformation stage).The accumulated compressive strain of the optimally printed CIT mechanism using a laser power of 450 W went up to 20% before fracturing,demonstrating a large deformation capacity.The twisting behavior and mechanical properties were investigated via a combination of finite-element simulation and experimental verification.An approximately linear relationship between the axial compressive strain and rotation angle was achieved before the strain reached 15% for the LPBF-processed CIT-compliant mechanism.
基金supported by Project supported by the Joint Funds of the National Natural Science Foundation of China(Grant No.U20A20230)Natural Science Foundation of Shanxi Province(No.201901D111176)+2 种基金Project supported by the Key R&D program of Shanxi Province(No.2020XXX015)Research Project Supported by Shanxi Scholarship Council of China(2021-127)Graduate Education Innovation Program of Shanxi Province(2022Y579).
文摘The effects of different complex shear stress conditions on grain refinement and texture evolution of Mg-13Gd-4Y-2Zn-0.5Zr alloy were investigated.With increasing strain rate,the average grain size of compression-shear(CS)and compression-torsion(CT)samples are decreased,and the grain size of dynamic recrystallization(DRX)grains is also decreased.This is because that the precipitation number ofβphases is increased,and the hindering effect on grain growth can be significantly enhanced.The DRX fractions of CS and CT samples are decreased with increased strain rate.The low DRX fraction at high strain rate is related to the insufficient time for grains to nucleate.The DRX process can be promoted by the PSN mechanism of second phases,and the grain growth can be restricted by the pinning effect.At the same time,the texture strength is enhanced as the strain rate increased.Besides,the kinking degree of lamellar long-period stacking ordered(LPSO)phases is increased.Under complex shear stress conditions,non-basal slip,especially pyramidal slip,is easily activated and the texture is deflected greatly.Compared with the CS samples,CT samples have smaller average grain size,higher DRX fraction,and lower texture strength for a certain strain rate.This is because that the equivalent stress of the CT sample is larger,the stress triaxiality is smaller,so more serious dislocations are piled up near grain boundaries and second phases.At the same time,since CT sample was sheared with torsion,the dislocation movement path can be called“rotational dislocation accumulation”,and the longer distribution path of the CT sample is generated,so more sub-grains and low-angle grain boundaries(LAGBs)are formed.Compared with the CS sample,more huge-angle grain boundaries(HAGBs)and DRX grains are formed from grain boundary to grain interior,so better grain refinement effect is achieved.