Industrial big data integration and sharing(IBDIS)is of great significance in managing and providing data for big data analysis in manufacturing systems.A novel fog-computing-based IBDIS approach called Fog-IBDIS is p...Industrial big data integration and sharing(IBDIS)is of great significance in managing and providing data for big data analysis in manufacturing systems.A novel fog-computing-based IBDIS approach called Fog-IBDIS is proposed in order to integrate and share industrial big data with high raw data security and low network traffic loads by moving the integration task from the cloud to the edge of networks.First,a task flow graph(TFG)is designed to model the data analysis process.The TFG is composed of several tasks,which are executed by the data owners through the Fog-IBDIS platform in order to protect raw data privacy.Second,the function of Fog-IBDIS to enable data integration and sharing is presented in five modules:TFG management,compilation and running control,the data integration model,the basic algorithm library,and the management component.Finally,a case study is presented to illustrate the implementation of Fog-IBDIS,which ensures raw data security by deploying the analysis tasks executed by the data generators,and eases the network traffic load by greatly reducing the volume of transmitted data.展开更多
With the rapid development of cloud manufacturing technology and the new generation of artificial intelligence technology,the new cloud manufacturing system(NCMS)built on the connotation of cloud manufacturing 3.0 pre...With the rapid development of cloud manufacturing technology and the new generation of artificial intelligence technology,the new cloud manufacturing system(NCMS)built on the connotation of cloud manufacturing 3.0 presents a new business model of“Internet of everything,intelligent leading,data driving,shared services,cross-border integration,and universal innovation”.The network boundaries are becoming increasingly blurred,NCMS is facing security risks such as equipment unauthorized use,account theft,static and extensive access control policies,unauthorized access,supply chain attacks,sensitive data leaks,and industrial control vulnerability attacks.Traditional security architectures mainly use information security technology,which cannot meet the active security protection requirements of NCMS.In order to solve the above problems,this paper proposes an integrated cloud-edge-terminal security system architecture of NCMS.It adopts the zero trust concept and effectively integrates multiple security capabilities such as network,equipment,cloud computing environment,application,identity,and data.It adopts a new access control mode of“continuous verification+dynamic authorization”,classified access control mechanisms such as attribute-based access control,rolebased access control,policy-based access control,and a new data security protection system based on blockchain,achieving“trustworthy subject identity,controllable access behavior,and effective protection of subject and object resources”.This architecture provides an active security protection method for NCMS in the digital transformation of large enterprises,and can effectively enhance network security protection capabilities and cope with increasingly severe network security situations.展开更多
How to deal with the collaboration between task decomposition and task scheduling is the key problem of the integrated manufacturing system for complex products. With the development of manufacturing technology, we ca...How to deal with the collaboration between task decomposition and task scheduling is the key problem of the integrated manufacturing system for complex products. With the development of manufacturing technology, we can probe a new way to solve this problem. Firstly, a new method for task granularity quantitative analysis is put forward, which can precisely evaluate the task granularity of complex product cooperation workflow in the integrated manufacturing system, on the above basis; this method is used to guide the coarse-grained task decomposition and recombine the subtasks with low cohesion coefficient. Then, a multi-objective optimieation model and an algorithm are set up for the scheduling optimization of task scheduling. Finally, the application feasibility of the model and algorithm is ultimately validated through an application case study.展开更多
The modern instrument manufacturing has many features, such as high technologies, multiple varieties and small quantities. Aiming at those features, an instrumentation flexible developing system (IFDS) is presented....The modern instrument manufacturing has many features, such as high technologies, multiple varieties and small quantities. Aiming at those features, an instrumentation flexible developing system (IFDS) is presented. It constitutes a kind of opening, compatible, extensible and upgradeable flexible developing system, and it will offer a kind of technology equipment for the research and development of new modern instrument products. Its flexible mechanism is able to be suited for different and special requirements of many instrument systems, and its system integrated mechanism is able to adapt to common technological features of most instrument systems. It is IFDS that makes it easy to accomplish a quick system integration of instrument products. IFDS solves key technological problems related to modern instruments development, develops multiple systems for modern instrument development and accomplishes rapid development of series of new products.展开更多
In the 20th century, manufacturing industries created a great amount of wealth for mankind, but they also caused the serious environmental pollution. Therefore, the implementation of green manufacturing will be impera...In the 20th century, manufacturing industries created a great amount of wealth for mankind, but they also caused the serious environmental pollution. Therefore, the implementation of green manufacturing will be imperative for manufacturing industries in the 21st century. The philosophy of sustainable development is necessarily and importantly used in the enterprise survival and progress. So, the green manufacturing prevails in the whole world, which appeals to the research from lots of experts and governments. However, how we can assess the green degree of the product becomes a significant problem to us. From the sustainable development view, it is pointed out in this paper how an enterprise can properly assess the green degree of the green products, which uses different indexes to measure the different influence.展开更多
This paper reports an effort to develop an intelligent integration framework for digital progressive die design and manufacturing. Both data-and process-centric integration functions are provided by the framework as i...This paper reports an effort to develop an intelligent integration framework for digital progressive die design and manufacturing. Both data-and process-centric integration functions are provided by the framework as if a special ight-weight PDM/PLM (Product Data Management/Product Lifecycle Management) and WM (Workflow Management) system is embedded in the integrated engineering environment. A flexible integration approach based on the CAD (Computer-Aided Design) framework tenet is employed to rapidly build up the system while the intrinsic characteristics of the process are comprehensively taken into account. Introduction of this integration framework would greatly improve the dynamic performance of the overall progressive die design and manufacturing process.展开更多
Based on Nantun Coal Preparation Plant CIMS engineering, the system integrating strategy and methods of implementing CIMS are described. Combining the process of developing the syste, the information and function inte...Based on Nantun Coal Preparation Plant CIMS engineering, the system integrating strategy and methods of implementing CIMS are described. Combining the process of developing the syste, the information and function integration are discussed.展开更多
This paper analyzes the flow of the process design an d the fountain of the technique data in a manufacturing enterprise, and discusse s the information flows between CAPP and other systems in CIMS, such as CAD syst e...This paper analyzes the flow of the process design an d the fountain of the technique data in a manufacturing enterprise, and discusse s the information flows between CAPP and other systems in CIMS, such as CAD syst em and Enterprise Resource Planning (ERP) system. And then, it discusses the pla ns of information integration between CAPP and CAD, as well as between CAPP and ERP. To design the processes of a product requires the manufacture information, such as blank material and machine tool, which is saved in a database in ERP. General ly, a traditional CAPP system considers the information of the manufacturing res ources, such as machine tool, as changeless. However, it is real changing, becau se the resources may be occupied or the machine tool may be under repair. Theref ore, in order to design the processes more reasonably, we must consider the real change of resources in a workshop. Creating a public resource database to suppo rt the real change of resources is put forward in this paper. With the public re source database, the resource integration between CAPP system and ERP is realize d; and by information collections in CAPP system, such as BOM, the material cons umption and man-hour consumption and their output to ERP, the information integ ration between CAPP system and ERP is realized.展开更多
A new information integration platform for computer integrated manufacturing system (CIMS) is presented, which is based on agent and CORBA. CORBA enhances the system integration because it is an industry-standard for ...A new information integration platform for computer integrated manufacturing system (CIMS) is presented, which is based on agent and CORBA. CORBA enhances the system integration because it is an industry-standard for interoperable, distributed objects across heterogeneous hardware and software platform. Agent technology is used to improve intelligence of integration system. In order to implement the information integration platform, we use network integration server to integrate network, design a generic database agent to integrate database, adopt multi-agent based architecture to integrate application, and utilize wrapper as CORBA object to integrate legacy code.展开更多
In order to analyze the function demand of the distributed manufacturing information system as well as its control demand, and eliminate information ambiguity among system units to integrate semantics, the abstract Ag...In order to analyze the function demand of the distributed manufacturing information system as well as its control demand, and eliminate information ambiguity among system units to integrate semantics, the abstract Agent model and computational structure of each unit was presented based on flexible coupling automata. The autonomy of each unit was investigated in this foundation. The system unit was described using the Web Ontology Language (OWL) ontology. And the system semantics was also integrated. On these basics the communication among the system units was analyzed with an example of interaction between a machine and a warehouse. The control performances of information system units were investigated using Boolean matrix as a substitute for traditional process in RW theory, which reduced the computational complexity. This work established the foundation for the demand analysis, design and development of the distributed manufacture information system.展开更多
Integrated Quality Assurance System (IQAS) is an important part of CIMS.This paper introduces the architecture of IQAS,elaborates the philosophy of quality assurance and quality control in CIMS.A type of function mode...Integrated Quality Assurance System (IQAS) is an important part of CIMS.This paper introduces the architecture of IQAS,elaborates the philosophy of quality assurance and quality control in CIMS.A type of function model is proposed.Meanwhile, details of the model are described.展开更多
This work shows how to develop a methodology to support and integrate the concepts and projects of the Holonic Manufacturing System(HMS)with the other areas of the organization for full organizational management succe...This work shows how to develop a methodology to support and integrate the concepts and projects of the Holonic Manufacturing System(HMS)with the other areas of the organization for full organizational management success,being a new entrepreneurial management,with support of this new technology in the reduction of costs and increased value added.HMS is in the process of being developed in the so-called"Consortium of the Rich Countries for the 21st Century",which involves governments,companies and universities from the first world countries,developing technology and knowledge related to the Holonic Manufacturing System(HMS).This new concept,under development by the above consortium,will allow the countries that hold this advancement to overcome the challenges of the globalized market and gain even more international competitiveness.展开更多
Metal additive manufacturing(MAM)technology has experienced rapid development in recent years.As both equipment and materials progress towards increased maturity and commercialization,material metallurgy technology ba...Metal additive manufacturing(MAM)technology has experienced rapid development in recent years.As both equipment and materials progress towards increased maturity and commercialization,material metallurgy technology based on high energy sources has become a key factor influencing the future development of MAM.The calculation of phase diagrams(CALPHAD)is an essential method and tool for constructing multi-component phase diagrams by employing experimental phase diagrams and Gibbs free energy models of simple systems.By combining with the element mobility data and non-equilibrium phase transition model,it has been widely used in the analysis of traditional metal materials.The development of CALPHAD application technology for MAM is focused on the compositional design of printable materials,the reduction of metallurgical imperfections,and the control of microstructural attributes.This endeavor carries considerable theoretical and practical significance.This paper summarizes the important achievements of CALPHAD in additive manufacturing(AM)technology in recent years,including material design,process parameter optimization,microstructure evolution simulation,and properties prediction.Finally,the limitations of applying CALPHAD technology to MAM technology are discussed,along with prospective research directions.展开更多
Chinese manufacturing companies are facing intensif ie d challenges from the world after joining the world trade organisation (WTO). I t is especially critical when China is currently trying to achieve its industria l...Chinese manufacturing companies are facing intensif ie d challenges from the world after joining the world trade organisation (WTO). I t is especially critical when China is currently trying to achieve its industria lisation. To identify gaps between Chinese manufacturers and world class player s can actually help Chinese companies understand real challenges and opportuniti es for improvement. Various types of manufacturing technologies and systems have been emerging drama tically since information, manu...展开更多
In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machin...In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machine tools,often characterized by low efficiency and high costs,fail to meet the demands of modern manufacturing industries.Therefore,leveraging intelligent manufacturing technologies,this paper proposes a solution optimized for the diagnosis and maintenance of machine tool faults.Initially,the paper introduces sensor-based data acquisition technologies combined with big data analytics and machine learning algorithms to achieve intelligent fault diagnosis of machine tools.Subsequently,it discusses predictive maintenance strategies by establishing an optimized model for maintenance strategy and resource allocation,thereby enhancing maintenance efficiency and reducing costs.Lastly,the paper explores the architectural design,integration,and testing evaluation methods of intelligent manufacturing systems.The study indicates that optimization of machine tool fault diagnosis and maintenance in an intelligent manufacturing environment not only enhances equipment reliability but also significantly reduces maintenance costs,offering broad application prospects.展开更多
基金This work was supported in part by the National Natural Science Foundation of China(51435009)Shanghai Sailing Program(19YF1401500)the Fundamental Research Funds for the Central Universities(2232019D3-34).
文摘Industrial big data integration and sharing(IBDIS)is of great significance in managing and providing data for big data analysis in manufacturing systems.A novel fog-computing-based IBDIS approach called Fog-IBDIS is proposed in order to integrate and share industrial big data with high raw data security and low network traffic loads by moving the integration task from the cloud to the edge of networks.First,a task flow graph(TFG)is designed to model the data analysis process.The TFG is composed of several tasks,which are executed by the data owners through the Fog-IBDIS platform in order to protect raw data privacy.Second,the function of Fog-IBDIS to enable data integration and sharing is presented in five modules:TFG management,compilation and running control,the data integration model,the basic algorithm library,and the management component.Finally,a case study is presented to illustrate the implementation of Fog-IBDIS,which ensures raw data security by deploying the analysis tasks executed by the data generators,and eases the network traffic load by greatly reducing the volume of transmitted data.
文摘With the rapid development of cloud manufacturing technology and the new generation of artificial intelligence technology,the new cloud manufacturing system(NCMS)built on the connotation of cloud manufacturing 3.0 presents a new business model of“Internet of everything,intelligent leading,data driving,shared services,cross-border integration,and universal innovation”.The network boundaries are becoming increasingly blurred,NCMS is facing security risks such as equipment unauthorized use,account theft,static and extensive access control policies,unauthorized access,supply chain attacks,sensitive data leaks,and industrial control vulnerability attacks.Traditional security architectures mainly use information security technology,which cannot meet the active security protection requirements of NCMS.In order to solve the above problems,this paper proposes an integrated cloud-edge-terminal security system architecture of NCMS.It adopts the zero trust concept and effectively integrates multiple security capabilities such as network,equipment,cloud computing environment,application,identity,and data.It adopts a new access control mode of“continuous verification+dynamic authorization”,classified access control mechanisms such as attribute-based access control,rolebased access control,policy-based access control,and a new data security protection system based on blockchain,achieving“trustworthy subject identity,controllable access behavior,and effective protection of subject and object resources”.This architecture provides an active security protection method for NCMS in the digital transformation of large enterprises,and can effectively enhance network security protection capabilities and cope with increasingly severe network security situations.
基金supported by the National Natural Science Foundation of China(71401131)the MOE(Ministry of Education in China)Project of Humanities and Social Sciences(13XJC630011)the Ministry of Education Research Fund for the Doctoral Program of Higher Education(20120184120040)
文摘How to deal with the collaboration between task decomposition and task scheduling is the key problem of the integrated manufacturing system for complex products. With the development of manufacturing technology, we can probe a new way to solve this problem. Firstly, a new method for task granularity quantitative analysis is put forward, which can precisely evaluate the task granularity of complex product cooperation workflow in the integrated manufacturing system, on the above basis; this method is used to guide the coarse-grained task decomposition and recombine the subtasks with low cohesion coefficient. Then, a multi-objective optimieation model and an algorithm are set up for the scheduling optimization of task scheduling. Finally, the application feasibility of the model and algorithm is ultimately validated through an application case study.
基金Sponsored by the National Natural Science Foundation of China(50371017)Beijing Natural Science Foundation(3062008)
文摘The modern instrument manufacturing has many features, such as high technologies, multiple varieties and small quantities. Aiming at those features, an instrumentation flexible developing system (IFDS) is presented. It constitutes a kind of opening, compatible, extensible and upgradeable flexible developing system, and it will offer a kind of technology equipment for the research and development of new modern instrument products. Its flexible mechanism is able to be suited for different and special requirements of many instrument systems, and its system integrated mechanism is able to adapt to common technological features of most instrument systems. It is IFDS that makes it easy to accomplish a quick system integration of instrument products. IFDS solves key technological problems related to modern instruments development, develops multiple systems for modern instrument development and accomplishes rapid development of series of new products.
基金This paper is supported by National Natural Science Foundation of China (No.70472034).
文摘In the 20th century, manufacturing industries created a great amount of wealth for mankind, but they also caused the serious environmental pollution. Therefore, the implementation of green manufacturing will be imperative for manufacturing industries in the 21st century. The philosophy of sustainable development is necessarily and importantly used in the enterprise survival and progress. So, the green manufacturing prevails in the whole world, which appeals to the research from lots of experts and governments. However, how we can assess the green degree of the product becomes a significant problem to us. From the sustainable development view, it is pointed out in this paper how an enterprise can properly assess the green degree of the green products, which uses different indexes to measure the different influence.
文摘This paper reports an effort to develop an intelligent integration framework for digital progressive die design and manufacturing. Both data-and process-centric integration functions are provided by the framework as if a special ight-weight PDM/PLM (Product Data Management/Product Lifecycle Management) and WM (Workflow Management) system is embedded in the integrated engineering environment. A flexible integration approach based on the CAD (Computer-Aided Design) framework tenet is employed to rapidly build up the system while the intrinsic characteristics of the process are comprehensively taken into account. Introduction of this integration framework would greatly improve the dynamic performance of the overall progressive die design and manufacturing process.
文摘Based on Nantun Coal Preparation Plant CIMS engineering, the system integrating strategy and methods of implementing CIMS are described. Combining the process of developing the syste, the information and function integration are discussed.
文摘This paper analyzes the flow of the process design an d the fountain of the technique data in a manufacturing enterprise, and discusse s the information flows between CAPP and other systems in CIMS, such as CAD syst em and Enterprise Resource Planning (ERP) system. And then, it discusses the pla ns of information integration between CAPP and CAD, as well as between CAPP and ERP. To design the processes of a product requires the manufacture information, such as blank material and machine tool, which is saved in a database in ERP. General ly, a traditional CAPP system considers the information of the manufacturing res ources, such as machine tool, as changeless. However, it is real changing, becau se the resources may be occupied or the machine tool may be under repair. Theref ore, in order to design the processes more reasonably, we must consider the real change of resources in a workshop. Creating a public resource database to suppo rt the real change of resources is put forward in this paper. With the public re source database, the resource integration between CAPP system and ERP is realize d; and by information collections in CAPP system, such as BOM, the material cons umption and man-hour consumption and their output to ERP, the information integ ration between CAPP system and ERP is realized.
基金Supported by the Natural Science Foundation of China( No.5 9885 0 0 4,5 9990 470 )
文摘A new information integration platform for computer integrated manufacturing system (CIMS) is presented, which is based on agent and CORBA. CORBA enhances the system integration because it is an industry-standard for interoperable, distributed objects across heterogeneous hardware and software platform. Agent technology is used to improve intelligence of integration system. In order to implement the information integration platform, we use network integration server to integrate network, design a generic database agent to integrate database, adopt multi-agent based architecture to integrate application, and utilize wrapper as CORBA object to integrate legacy code.
基金National Natural Science Foundation of P.R. China (No.50675069)
文摘In order to analyze the function demand of the distributed manufacturing information system as well as its control demand, and eliminate information ambiguity among system units to integrate semantics, the abstract Agent model and computational structure of each unit was presented based on flexible coupling automata. The autonomy of each unit was investigated in this foundation. The system unit was described using the Web Ontology Language (OWL) ontology. And the system semantics was also integrated. On these basics the communication among the system units was analyzed with an example of interaction between a machine and a warehouse. The control performances of information system units were investigated using Boolean matrix as a substitute for traditional process in RW theory, which reduced the computational complexity. This work established the foundation for the demand analysis, design and development of the distributed manufacture information system.
基金Supported by the Commission of Science,Technology and Industry for National Defence of China
文摘Integrated Quality Assurance System (IQAS) is an important part of CIMS.This paper introduces the architecture of IQAS,elaborates the philosophy of quality assurance and quality control in CIMS.A type of function model is proposed.Meanwhile, details of the model are described.
文摘This work shows how to develop a methodology to support and integrate the concepts and projects of the Holonic Manufacturing System(HMS)with the other areas of the organization for full organizational management success,being a new entrepreneurial management,with support of this new technology in the reduction of costs and increased value added.HMS is in the process of being developed in the so-called"Consortium of the Rich Countries for the 21st Century",which involves governments,companies and universities from the first world countries,developing technology and knowledge related to the Holonic Manufacturing System(HMS).This new concept,under development by the above consortium,will allow the countries that hold this advancement to overcome the challenges of the globalized market and gain even more international competitiveness.
基金supported by the National Key Research and Development Program of China(No.2021YFB3702500)。
文摘Metal additive manufacturing(MAM)technology has experienced rapid development in recent years.As both equipment and materials progress towards increased maturity and commercialization,material metallurgy technology based on high energy sources has become a key factor influencing the future development of MAM.The calculation of phase diagrams(CALPHAD)is an essential method and tool for constructing multi-component phase diagrams by employing experimental phase diagrams and Gibbs free energy models of simple systems.By combining with the element mobility data and non-equilibrium phase transition model,it has been widely used in the analysis of traditional metal materials.The development of CALPHAD application technology for MAM is focused on the compositional design of printable materials,the reduction of metallurgical imperfections,and the control of microstructural attributes.This endeavor carries considerable theoretical and practical significance.This paper summarizes the important achievements of CALPHAD in additive manufacturing(AM)technology in recent years,including material design,process parameter optimization,microstructure evolution simulation,and properties prediction.Finally,the limitations of applying CALPHAD technology to MAM technology are discussed,along with prospective research directions.
文摘Chinese manufacturing companies are facing intensif ie d challenges from the world after joining the world trade organisation (WTO). I t is especially critical when China is currently trying to achieve its industria lisation. To identify gaps between Chinese manufacturers and world class player s can actually help Chinese companies understand real challenges and opportuniti es for improvement. Various types of manufacturing technologies and systems have been emerging drama tically since information, manu...
文摘In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machine tools,often characterized by low efficiency and high costs,fail to meet the demands of modern manufacturing industries.Therefore,leveraging intelligent manufacturing technologies,this paper proposes a solution optimized for the diagnosis and maintenance of machine tool faults.Initially,the paper introduces sensor-based data acquisition technologies combined with big data analytics and machine learning algorithms to achieve intelligent fault diagnosis of machine tools.Subsequently,it discusses predictive maintenance strategies by establishing an optimized model for maintenance strategy and resource allocation,thereby enhancing maintenance efficiency and reducing costs.Lastly,the paper explores the architectural design,integration,and testing evaluation methods of intelligent manufacturing systems.The study indicates that optimization of machine tool fault diagnosis and maintenance in an intelligent manufacturing environment not only enhances equipment reliability but also significantly reduces maintenance costs,offering broad application prospects.