The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of...The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method (DEM). And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.展开更多
Discrete Element Method (DEM) is a powerful tool for simulating different types of mills. It also used for computing different types of particles such as rocks, grains, and molecules.</span></span><span...Discrete Element Method (DEM) is a powerful tool for simulating different types of mills. It also used for computing different types of particles such as rocks, grains, and molecules.</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM has been widely used in the field of rock mechanics. In the present work,</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM approach is applied to model the milling media (powder particles and balls) inside a planetary ball mill and to estimate the distribution of particles of a dry powder during milling. In fact, the efficiency of the DEM strongly depends on the input parameters. The DEM simulation results indicated that</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM is a promising tool for the simulation of the dynamic particles motion and interactions within planetary ball mill. These results could be utilized to further develop the synthesis performance, anticipate the reaction, and reduce the wear in the dry milling reactions.展开更多
Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and ...Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and productivity progressing, the cutting force prediction is the most import ant among these models. To explore the physical essence of metal cutting, model researchers commonly simplify the geometric conditions in cutting process, and a ssume that the geometric parameters that are needed to solve the physical models have already been predefined, so it results in the separation between model res earch and practical application. In this paper, for the representative cutting f orce models of ball end milling, a new extraction method of geometric parameters is suggested, which makes it possible for physical model to actually serve for the practical manufacturing, and take in the inspection of real production.展开更多
为了了解流体在球阀不同开度下的流动状态及对应的流阻系数,应用商业软件Solid Works Flow Simulation对球阀不同开度的三维流场进行数值仿真模拟和可视化研究。模拟结果表明,在开度较小的情况下,阀芯横截面流速沿中心线呈对称分布,阀...为了了解流体在球阀不同开度下的流动状态及对应的流阻系数,应用商业软件Solid Works Flow Simulation对球阀不同开度的三维流场进行数值仿真模拟和可视化研究。模拟结果表明,在开度较小的情况下,阀芯横截面流速沿中心线呈对称分布,阀芯内部流场存在一对尺寸相等、方向相反的漩涡,且这对漩涡基本占据整个流道;同时出口管路也存在强烈的涡流,随着球阀开度的增大,流动达到稳定,漩涡消失。利用数值模拟结果,求解不同开度下球阀的流阻系数,并与实验拟合公式结果进行对比,验证了数值模拟方法的可靠性。根据球阀流阻系数与开度变化的趋势可知,当球阀开度增大到70%时,再增大开度对流阻系数的减小影响不大。模拟结果可为球阀结构设计和性能优化提供参考。展开更多
Characteristics of spherical particles on copper powder and changing sizes were studied in a ball mill under various experimental conditions,such as different ball diameters,high rotation speeds,and milling times,usin...Characteristics of spherical particles on copper powder and changing sizes were studied in a ball mill under various experimental conditions,such as different ball diameters,high rotation speeds,and milling times,using a discrete element method(DEM)simulation.This experiment has investigated the characteristics of spherical particle morphology evolution involved in the mechanical alloying of copper powder.The morphological evolution of the copper particle was analyzed using scanning electron microscopy(SEM).A spherical copper particle was shown with a roundness value using imageJ software.The DEM was used to simulate the ball motion in a planetary ball mill,and the impact energy and shear energy generated during the collision were analyzed to estimate the contact number between the ball and the ball wall.Therefore,as the size of the ball decreased,the number of ball-to-ball and ball-to-wall contacts increased accordingly,and the spherical shape of the copper powder changed.展开更多
The sleeve sealing ball seat is one of the important components in the multistage fracturing process of horizontal wells.The erosion and wear of the surface will decrease the sealing performance of the fracturing ball...The sleeve sealing ball seat is one of the important components in the multistage fracturing process of horizontal wells.The erosion and wear of the surface will decrease the sealing performance of the fracturing ball and the ball seat.This leads to pressure leakage during the fracturing process and fracturing failure.In this paper,combined with the actual ball seat materials and working conditions during the fracturing process,the erosion tests of ductile iron and tungsten carbide materials under different erosion speeds,angles,and mortar concentrations are carried out.Then the erosion test results were analyzed by mathematical fitting,and a set of erosion models suitable for sliding sleeve setting ball seat materials were innovatively established.For the first time,this paper combines the erosion model obtained from the experiment and the computational fluid dynamics(CFD)with Fluent software to simulate the erosion of the ball seat.Based on the simulation results,the morphology of the sliding sleeve seat ball after erosion is predicted.Through analysis of the test and simulation results,it is showed that the erosion rate of tungsten carbide material is lower and the wear resistance is better under the condition of small angle erosion.This research can offer a strong basis for fracturing site selection,surface treatment methods,and prediction of failure time of ball seats.展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50775035)New Doctor Teacher Foundation of Southeast University of China (Grant No. 9202000024)
文摘The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method (DEM). And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.
文摘Discrete Element Method (DEM) is a powerful tool for simulating different types of mills. It also used for computing different types of particles such as rocks, grains, and molecules.</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM has been widely used in the field of rock mechanics. In the present work,</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM approach is applied to model the milling media (powder particles and balls) inside a planetary ball mill and to estimate the distribution of particles of a dry powder during milling. In fact, the efficiency of the DEM strongly depends on the input parameters. The DEM simulation results indicated that</span></span><span style="white-space:normal;"><span style="font-family:""> </span></span><span style="white-space:normal;"><span style="font-family:"">DEM is a promising tool for the simulation of the dynamic particles motion and interactions within planetary ball mill. These results could be utilized to further develop the synthesis performance, anticipate the reaction, and reduce the wear in the dry milling reactions.
文摘Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and productivity progressing, the cutting force prediction is the most import ant among these models. To explore the physical essence of metal cutting, model researchers commonly simplify the geometric conditions in cutting process, and a ssume that the geometric parameters that are needed to solve the physical models have already been predefined, so it results in the separation between model res earch and practical application. In this paper, for the representative cutting f orce models of ball end milling, a new extraction method of geometric parameters is suggested, which makes it possible for physical model to actually serve for the practical manufacturing, and take in the inspection of real production.
文摘为了了解流体在球阀不同开度下的流动状态及对应的流阻系数,应用商业软件Solid Works Flow Simulation对球阀不同开度的三维流场进行数值仿真模拟和可视化研究。模拟结果表明,在开度较小的情况下,阀芯横截面流速沿中心线呈对称分布,阀芯内部流场存在一对尺寸相等、方向相反的漩涡,且这对漩涡基本占据整个流道;同时出口管路也存在强烈的涡流,随着球阀开度的增大,流动达到稳定,漩涡消失。利用数值模拟结果,求解不同开度下球阀的流阻系数,并与实验拟合公式结果进行对比,验证了数值模拟方法的可靠性。根据球阀流阻系数与开度变化的趋势可知,当球阀开度增大到70%时,再增大开度对流阻系数的减小影响不大。模拟结果可为球阀结构设计和性能优化提供参考。
基金convergence research financial program for instructors,graduate students and professors in 2023.
文摘Characteristics of spherical particles on copper powder and changing sizes were studied in a ball mill under various experimental conditions,such as different ball diameters,high rotation speeds,and milling times,using a discrete element method(DEM)simulation.This experiment has investigated the characteristics of spherical particle morphology evolution involved in the mechanical alloying of copper powder.The morphological evolution of the copper particle was analyzed using scanning electron microscopy(SEM).A spherical copper particle was shown with a roundness value using imageJ software.The DEM was used to simulate the ball motion in a planetary ball mill,and the impact energy and shear energy generated during the collision were analyzed to estimate the contact number between the ball and the ball wall.Therefore,as the size of the ball decreased,the number of ball-to-ball and ball-to-wall contacts increased accordingly,and the spherical shape of the copper powder changed.
基金This research was funded by the National Natural Science Foundation of China(grant number 51675534).
文摘The sleeve sealing ball seat is one of the important components in the multistage fracturing process of horizontal wells.The erosion and wear of the surface will decrease the sealing performance of the fracturing ball and the ball seat.This leads to pressure leakage during the fracturing process and fracturing failure.In this paper,combined with the actual ball seat materials and working conditions during the fracturing process,the erosion tests of ductile iron and tungsten carbide materials under different erosion speeds,angles,and mortar concentrations are carried out.Then the erosion test results were analyzed by mathematical fitting,and a set of erosion models suitable for sliding sleeve setting ball seat materials were innovatively established.For the first time,this paper combines the erosion model obtained from the experiment and the computational fluid dynamics(CFD)with Fluent software to simulate the erosion of the ball seat.Based on the simulation results,the morphology of the sliding sleeve seat ball after erosion is predicted.Through analysis of the test and simulation results,it is showed that the erosion rate of tungsten carbide material is lower and the wear resistance is better under the condition of small angle erosion.This research can offer a strong basis for fracturing site selection,surface treatment methods,and prediction of failure time of ball seats.