Robust Optimum Design of Thrust Hydrodynamic Bearings for Hard Disk Drives

This paper describes the robust optimum design which combines the geometrical optimization method proposed by Hashimoto and statistical method. Recently, 2.5″ hard disk drives (HDDs) are widely used for mobile devices such as laptops, video cameras and car navigation systems. In mobile applications, high durability towards external vibrations and shocks are essentials to the bearings of HDD spindle motor. In addition, the bearing characteristics are influenced by manufacturing error because of small size of the bearings of HDD. In this paper, the geometrical optimization is carried out to maximize the bearing stiffness using sequential quadratic programming to improve vibration characteristics. Additionally, the bearing stiffness is analyzed considering dimensional tolerance of the bearing using statistical method. The dimensional tolerance is assumed to distribute according to the Gaussian distribution, and then the bearing stiffness is estimated by combining the expectation and standard deviation. As a result, in the robust optimum design, new groove geometry of bearing can be obtained in which the bearing stiffness is four times higher than the stiffness of conventional spiral groove bearing. Moreover, the bearing has lower variability compared with the result of optimum design neglecting dimensional tolerance.

Optimization of passive control performance for different hard disk drives subjected to shock excitation

Laptop personal computers(LPCs) and their components are vulnerable devices in harsh mechanical environments. One of the most sensitive components of LPCs is hard disk drive(HDD) which needs to be protected against damages attributable to shock and vibration in order to have better magnetic read/write performance. In the present work, a LPC and its HDD are modeled as two degrees of freedom system and the nonlinear optimization method is employed to perform a passive control through minimizing peak of HDD absolute acceleration caused by a base shock excitation. The presented shock excitation is considered as half-sine pulse of acceleration. In addition, eleven inequality constraints are defined based on geometrical limitations and allowable intervals of lumped modal parameters. The target of the optimization is to reach optimum modal parameters of rubber mounts and rubber feet as design variables and subsequently propose new characteristics of rubber mounts and rubber feet to be manufactured for the HDD protection against shock excitation. The genetic algorithm and the modified constrained steepest descent algorithm are employed in order to solve the nonlinear optimization problem for three widely-used commercial cases of HDD. Finally, the results of both optimization methods are compared to make sure about their accuracy.

Ultra-thin a-SiN_x protective overcoats for hard disks and read/write heads

This paper reports that amorphous silicon nitride （a-SiNx） overcoats were deposited at room temperature by microwave ECR plasma enhanced unbalanced magnetron sputtering. The 2 nm a-SiNs overcoat has better anti-corrosion properties than that of reference a-CNx overcoats （2 4.5 nm）. The superior anti-corrosion performance is attributed to its stoichiometric bond structure, where 94.8% Si atoms form Si-N asymmetric stretching vibration bonds. The N/Si ratio is 1.33 as in the stoichiometry of Si3N4 and corresponds to the highest hardness of 25.0 GPa. The surface is atomically smooth with RMS 〈 0.2 nm. The ultra-thin a-SiNx overcoats are promising for hard disks and read/write heads protective coatings.

OPTIMAL TRACK SEEKING CONTROL OF DUAL-STAGE ACTUATOR FOR HIGH DENSITY HARD DISK DRIVES

Based on generalized the variation method, by introducing Hamilton function and Lagrange multiplier, this paper proposed a linear quadratic optimal control strategy for an incomplete controllable system with fixed terminal state and time. Applying the proposed optimal control to the simple two-input dual-stage actuator magnetic head positioning system with three degrees-of-freedom, the simulation results show that the system has no residual vibration at the terminal position and time, which can reduce the total access time during head positioning process. To verify the validation of the optimal control strategy of three degrees-of-freedom spring-mass models in actual magnetic head positioning of hard disk drives, a finite element model of an actual magnetic head positioning system is presented. Substituting the optimal control force from simple three degrees-of-freedom spring-mass models into the finite element model, the simulation results show that the magnetic head also has no residual vibration at the end of track-to-track travel. That is to say, the linear quadratic optimal control technique based on simple two-input dual- stage actuator system with three degrees-of-freedom proposed in this paper is of high reliability for the industrial application of an actual magnetic head positioning system.

Numerical Investigation of Flow Structure Interaction Coupling Effects in Hard Disk Drives

This paper studies the flow structural interaction (FSI) within a hard disk drive (HDD) through the use of a novel coupling method. The interaction studied was the fluid induced vibration in the HDD. A two step coupling approach was used, where the fluid and structural components were solved sequentially. The result obtained was a ratio of 0.65 between the vibration amplitudes of a fixed head stack assembly (HSA) and a moving HSA. The ratio was next applied on a real 3.5 inch HDD, to allow the parameter to be further improved upon. A new benchmark index of 0.69 was developed from this. This parameter may allow future researchers to model the out of plane vibrations of a HSA easily, saving precious time. A 31% more accurate simulation of FSI within 3.5 inch HDD at 15000 rpm is achieved by the use of this new coupling method and benchmark index.

Heat Source Analysis of Hard Disk Drives with Different Wall Conditions using Infrared System

Increasing performance parameters of hard disk drive (HDD) such as higher capacity and faster data access speed with decreasing physical size make HDD more susceptible to thermal effects. Contact temperature measurement using thermocouple is not suitable for the rotating platter of HDD. Heat analysis using simulation software requires accurate initial parameter setting such as thermal (initial & boundary) conditions of certain regions. Temperature measurement using infrared (IR) system avoids these limitations;it is non-contact, responsive and does not require initial parameter setting. Thermal pattern distribution can be studied from the thermal images. However, emissivity of the target has to be known and calibration of the system is essential for accurate temperature reading. This paper showed that temperature within the HDD increases with ambient temperature and time, but the thermal distribution pattern in the HDD was not affected by different ambient temperatures. Three wall boundary conditions were conducted to study the thermal distribution pattern in the HDD. A solution was then proposed based on the results obtained from the experiments to improve the heat transfer rate and steady state temperature, and reduce the detrimental effects from high thermal generation in future prototypes. Another important finding was that the averaged temperature of the head cap was generally higher compared to that of the disk, as the spindle motor is the primary heat source within the HDD. Heat source analysis of HDD with IR system allows designers to have better visibility of the temperature generated in different components of the HDD. Proper cooling may enhance disk life as well as ensure the stability and integrity of the system.

Vibration Response Characteristics against the Radial and Axial Shocks on Small Size Hard Disk Drive Spindle Supported by Oil Film Bearings

This paper describes the experimental study on shock response of FDB （fluid dynamic bearing） spindle for HDDs （hard disk drives）. The FDBs are widely used as rotating shaft support elements for HDD spindle motors. Recently, the opportunity for the HDD spindle motors exposed to external vibration has been increasing because the HDDs are used for various information related equipment such as mobile PCs （personal computers）, video cameras, car navigation systems and so on. Hence, the rotating shaft has a possibility to come in contact with the bearing by external shocks and it causes wear or seizure to the bearing surface. To avoid the problem, it is extremely important to know how the spindle moves against the large shock on HDDs experimentally. However, as far as the authors know, there are few experimental studies treating the shock response of HDD spindles. In this paper, firstly, we propose a new test rig and experimental method for shock response of FDB spindles. Then the shock tests against the radial and axial disturbance on FDB spindle for 2.5＂ HDD are conducted. Finally, the experimental results of shock response waveforms and maximum displacement of disk are shown.

Design of Intersample Response in a Hard Disk Control System

The present paper discusses a design method for the head position in a Hard Disk Drive （HDD） control system. In the HDD control system, the sampling interval of the head position is constrained because of the hardware specifications, but the hold interval of the control input is not constrained. In the present study, a multirate control system is designed, in which the sampling and the hold intervals are not equal. A multirate control law, which stabilizes a closed-loop system, is extended using newly introduced parameters such that the sample response of the plant output is maintained. Furthermore, intersample ripples in the steady state are eliminated using the new design parameters, which can be selected independently of the sample response. As a result, the intersample response can be improved independently of the sample response. The proposed method is applied to a benchmark problem of an HDD system, and its effectiveness is demonstrated.

Effect of AIBI as Free Radical Initiator on Abrasive-Free Polishing of Hard Disk Substrate

To optimize the existing slurry for abrasive-free polishing(AFP)of hard disk substrate,a water-soluble free radical initiator,2,2-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride(AIBI)is introduced to the H2O2-based slurry.The polishing results show that,the material removal rate(MRR)of hard disk substrate polished with H2O2-based slurry containing AIBI is obviously higher than that without AIBI.The acting mechanism of the improved MRR is investigated.Electron paramagnetic resonances tests show that,by comparison with H2O2 slurry,H2O2-AIBI slurry provides higher concentration of hydroxyl radicals.Auger electron spectrometer analyses further demonstrate that the oxidation ability of H2O2-AIBI slurry is much greater than H2O2 slurry.In addition,potentiodynamic polarization tests show that the corrosion dissolution rate of hard disk substrate in H2O2-AIBI slurry is increased.Therefore that stronger oxidation ability and a higher corrosion dissolution rate of H2O2-AIBI slurry lead to higher MRR can be concluded.

IDE Hard Disk Digital Image Record System Based on File Format

In this hard disk record system, the IDE hard disk is controlled by FPGA(Field Programmable Gate Array), and the image is recorded to file format directly. In the same time, the recorded image is real-time and lossless. All of this is convenient for subsequent processing.

用Disk Manager2000管理和维护大容量硬盘

详细介绍了利用 Disk Manager2000对新硬盘进行安装及安装中盘符交错的问题。安装后如何对硬盘进行维护、分区等。其中介绍了重新分区、正确定位光驱盘符、不同盘之间的文件拷贝,以及怎样创建 For Dos 的启动盘。同时介绍了硬盘检测工具 Run SmartedFender 使用方法。

应用Disken及Ghost对EMECOMPANON3经颅多谱勒血流分析仪维修

介绍EME COMPANON3经颅多谱勒血流分析仪的构成,分析及检测不能正常运行的系统故障,应用Disken及Ghost排除故障,得以重建系统及保存历史数据,使仪器能正常运行。

如何用Diskedit找回失去的硬盘

介绍了用软件Diskedit找回失去的硬盘的方法与技巧,具有很强的可操作性与实用性。

Non-axisymmetric Homann stagnation-point flow of Walter’s B nanofluid over a cylindrical disk

The study of non-axisymmetric Homann stagnation-point flow of Walter’s B nanofluid along with magnetohydrodynamic(MHD) and non-linear Rosseland thermal radiation over a cylindrical disk in the existence of the time-independent free stream is considered. Moreover, the notable impacts of thermophoresis and Brownian motion are analyzed by Buongiorno’s model. The momentum, energy, and concentration equations are converted into the dimensionless coupled ordinary differential equations via similarity transformations, which are later numerically solved by altering the values of the pertinent parameters. The numerical and asymptotic solutions for the large shear-to-strain rate ratio γ =a/bfor the parameters of the displacement thicknesses and the wall-shear stress are computed by perturbative expansion and analyzed. Furthermore, the technique bvp4c in MATLAB is deployed as an efficient method to analyze the calculations for the non-dimensional velocities, temperature, displacement thickness, and concentration profiles. It is observed that the two-dimensional displacement thickness parameters α andβ are reduced due to the viscoelasticity and magnetic field effects. Moreover, when the shear-to-strain rate ratio approaches infinity, α is closer to its asymptotic value, while βand the three-dimensional displacement thickness parameter δ1 show the opposite trend.The outcomes of the viscoelasticity and the magnetic field on the skin friction are also determined. It is concluded that ■ reaches its asymptotic behavior when the shearto-strain rate ratio approaches infinity. Meanwhile, ■ shows different results.

Analysis of the elastic-plastic indentation properties of materials with varying ratio of hardness to Young’s modulus

The elastic-plastic indentation properties of materials with varying ratio of hardness to Young’s modulus(H/E) were analyzed with the finite element method. And the indentation stress fields of materials with varying ratio H/E on the surface were studied by the experiment. The results show that the penetration depth, contact radius, plastic pile-up and the degree of elastic recovery depend strongly on the ratio H/E. Moreover, graphs were established to describe the relationship between the elastic-plastic indentation parameters and H/E. The established graphs can be used to predict the H/E of materials when compared with experimental data.

Quantitative Determination of Material Hardness

The paper contains description of a new quantitative method of evaluation of material hardness. First the essence of cognition subject, concerned with the hardness notion, has been discussed. Next some characteristics of exemplary existing evaluation methods have been presented. Then the attention was paid to the mistakes present in understanding//reasoning of the discussed problem. The revolutionary new method is given in the next part of the paper by presenting functional and parametric characteristics of the process of local deformation of a material. At the end, the justification – with the essential meaning for investigations of present and newer materials – to introduce one unified quantitative method of hardness evaluation, has been delivered.

Spectrometer of hard X-ray imager payload onboard the ASO-S mission

A spaceborne hard X-ray spectrometer, composed of an array of 99 scintillation detectors and associated readout electronics, has been developed for the hard X-ray imager(HXI). The HXI is one of the three payloads onboard the advanced space-based solar observatory(ASO-S), which is scheduled to be launched in early 2022 as the first Chinese solar satellite. LaBr3 scintillators and photomultiplier tubes with a super bialkali cathode are used to achieve an energy resolution better than 20% at 30 keV.Further, a new multi-channel charge-sensitive readout application-specific integrated circuit guarantees high-frequency data acquisition with low power consumption. This paper presents a detailed design of the spectrometer for the engineering model of the HXI and discusses its noise and linearity performance.

SYNTHESIS AND MICROSTRUCTURE OF SUPERHARD TiN/SiN_x MULTILAYER THIN FILMS

Multilayer thin films of TiN/SiNx have been deposited onto heated Si 100 substra tes (200℃) by reactive dc-magnetron sputtering from Ti and Si targets in an Ar- N2 gas mixture. The rotation speed of the substrate holder was varied from 1 to 20rpm, while target currents were held constant, to produce bilayer periods vary ing from approximately 22 to 0.6nm. These multilayer films were characterized by atomic force microscopy (AFM), cross-sectional transmission electron microscopy (TEM), scanning electron microscopy (SEM), and microhardness measurements. TEM and SEM studies showed elimination of columnar structure in TiN, owing to the in corporation of amorphous SiNx layers. The crystallinity of TiN and amorphous nat ure of SiNx were confirmed by high resolution TEM. An optimum rotation speed was observed, at which hardness was a maximum. The resulting bilayer period was fou nd to be approximately 1.6nm, which resulted in a significant improvement in mic rohardness (~57GPa). The rms surface roughness for this film was less than 1.5nm .

采用两步炭化法和熔盐模板法制备N、S共掺杂煤基硬炭及共储钠性能

硬炭因资源丰富、结构稳定及安全性高等优势,已成为钠离子电池常用阳极材料。其中,煤基衍生硬炭受到了广泛的关注。本工作以长焰煤为碳源,硫脲为氮硫源,NaCl为模板,通过两步炭化工艺和杂原子掺杂相结合的方法合成了N和S共掺杂的煤基硬炭(NSPC1200)。两步炭化过程在调节碳微晶结构和扩大层间距方面发挥了重要的作用。N和S的共掺杂调节了炭材料的电子结构,赋予其更多的活性位点;此外,引入NaCl作为模板有助于孔结构的构建,有利于电极和电解质之间的接触,从而实现Na+和电子的有效传输。在协同作用下,样品NSPC1200表现出优异的储钠能力,在20 mA g^(−1)电流密度下呈现314.2 mAh g^(−1)的可逆容量。即使在100 mA g^(−1)下循环200次,仍保持224.4 mAh g^(−1)的比容量。这项工作成功实现了策略性调整煤基炭材料微观结构的目标,最终获得了具有优异的电化学性能的硬炭阳极。