特高压直流GIL运行可靠性取决于内绝缘设计的可靠性。此外,导电元件直流电流密度的取值、弹簧触头的定位设计、GIL各元件中的绝缘件与金具连接处的楔形气隙的处理以及母线中支撑件的结构设计细节,都会对产品运行可靠性产生重大影响,不...特高压直流GIL运行可靠性取决于内绝缘设计的可靠性。此外,导电元件直流电流密度的取值、弹簧触头的定位设计、GIL各元件中的绝缘件与金具连接处的楔形气隙的处理以及母线中支撑件的结构设计细节,都会对产品运行可靠性产生重大影响,不能忽视。对于运行环境十分严酷的UHV DC GIL为保证内绝缘工作可靠性和减少气体维护工作量,文中还提出了高气密性结构设计。为适应-50℃低温运行要求,产品选用了液化温度很低的N_(2)/SF_(6)混合气体,对两种气体的配比,压力特性和绝缘特性进行了讨论与计算。还有产品的局放、气体密度及微水含量的监视系统的可靠性设计,都会对产品运行可靠性产生直接影响。文中对上述问题的研究成果作了介绍,可供高压直流产品设计使用。对其中未解的新技术如基于冷镜露点测试原理、微机电技术制作的智能气体湿度和密度监测装置、高压直流复合绝缘套管伞面局放起始场强提出了研究方案。文中提出的诸多GIL运行可靠性设计要点,对于其他超/特高压直流气体绝缘电器可参考选用。展开更多
New equations are proposed to describe the shapes and sizes of the contact areas between tire and ground(the contact areas)under the conditions of static load,slip,camber,and rolling.The equations are super ellipse an...New equations are proposed to describe the shapes and sizes of the contact areas between tire and ground(the contact areas)under the conditions of static load,slip,camber,and rolling.The equations are super ellipse and trigonometric function with four parameters.Results indicate that the contact areas under the conditions of static load,slip,camber can be well described by super ellipse,in the most complicated case,fourteen parameters are used.The rolling contact area can be reconstructed by the trigonometric function completely.Symmetrical and asymmetrical shapes can both be described perfectly.The suggested curves will make calculate size of the areas easily.The described shapes and sizes are in good agreement with the measured,the maximum deviation is only 2.88%.This work will provide an instrument for understanding the contact area and be helpful for analyzing tire and road.展开更多
Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics o...Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value [1].展开更多
Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics o...Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value.展开更多
Based on lots of field experiments and theoretical research, fully thinking the equipment and production craft characters of four high cold mill, a new cambering scheme for four high cold mill is advanced in this pape...Based on lots of field experiments and theoretical research, fully thinking the equipment and production craft characters of four high cold mill, a new cambering scheme for four high cold mill is advanced in this paper. This scheme considered the need of production of multi-specification products, as well as the control of roller ends contact. The most homogeneous transverse distribution of front tension is the control target and the homogeneous pressure distribution between rollers is the constraint condition. In this technology, working roll curve adapt the combination of cosine curve and high order curve, backup roll adapt the combination of cosine curve, straight line and high order curve. The cosine subentry of working roll and the high order curve subentry are used to control edge wave, the high order curve subentry of working roll is used to control the roll contact, the cosine subentry of backup roll is used to reduce the center wave. That’s the features of this technology. On-site testing shows that the new cambering and combination can not only manage the complex waves of normal four high cold mill effectively, but also will reduce the contact between roller ends and minish roll consumption. This technology has created economic benefits for enterprises.展开更多
文摘特高压直流GIL运行可靠性取决于内绝缘设计的可靠性。此外,导电元件直流电流密度的取值、弹簧触头的定位设计、GIL各元件中的绝缘件与金具连接处的楔形气隙的处理以及母线中支撑件的结构设计细节,都会对产品运行可靠性产生重大影响,不能忽视。对于运行环境十分严酷的UHV DC GIL为保证内绝缘工作可靠性和减少气体维护工作量,文中还提出了高气密性结构设计。为适应-50℃低温运行要求,产品选用了液化温度很低的N_(2)/SF_(6)混合气体,对两种气体的配比,压力特性和绝缘特性进行了讨论与计算。还有产品的局放、气体密度及微水含量的监视系统的可靠性设计,都会对产品运行可靠性产生直接影响。文中对上述问题的研究成果作了介绍,可供高压直流产品设计使用。对其中未解的新技术如基于冷镜露点测试原理、微机电技术制作的智能气体湿度和密度监测装置、高压直流复合绝缘套管伞面局放起始场强提出了研究方案。文中提出的诸多GIL运行可靠性设计要点,对于其他超/特高压直流气体绝缘电器可参考选用。
基金National Natural Science Foundation of China Project(51790502),Open Grant of National Key Laboratory of Science and Technology on Advanced Composites in Special Environments(JCKYS2019603C016)。
文摘New equations are proposed to describe the shapes and sizes of the contact areas between tire and ground(the contact areas)under the conditions of static load,slip,camber,and rolling.The equations are super ellipse and trigonometric function with four parameters.Results indicate that the contact areas under the conditions of static load,slip,camber can be well described by super ellipse,in the most complicated case,fourteen parameters are used.The rolling contact area can be reconstructed by the trigonometric function completely.Symmetrical and asymmetrical shapes can both be described perfectly.The suggested curves will make calculate size of the areas easily.The described shapes and sizes are in good agreement with the measured,the maximum deviation is only 2.88%.This work will provide an instrument for understanding the contact area and be helpful for analyzing tire and road.
文摘Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value [1].
文摘Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value.
文摘Based on lots of field experiments and theoretical research, fully thinking the equipment and production craft characters of four high cold mill, a new cambering scheme for four high cold mill is advanced in this paper. This scheme considered the need of production of multi-specification products, as well as the control of roller ends contact. The most homogeneous transverse distribution of front tension is the control target and the homogeneous pressure distribution between rollers is the constraint condition. In this technology, working roll curve adapt the combination of cosine curve and high order curve, backup roll adapt the combination of cosine curve, straight line and high order curve. The cosine subentry of working roll and the high order curve subentry are used to control edge wave, the high order curve subentry of working roll is used to control the roll contact, the cosine subentry of backup roll is used to reduce the center wave. That’s the features of this technology. On-site testing shows that the new cambering and combination can not only manage the complex waves of normal four high cold mill effectively, but also will reduce the contact between roller ends and minish roll consumption. This technology has created economic benefits for enterprises.
