Effect of continuous annealing parameters on the mechanical properties and microstructures of a cold rolled dual phase steel

A cold rolled dual phase （DP） steel with the C-Si-Mn alloy system was trial-produced in the laboratory, utilizing a Gleeble-3800 thermal simulator. The effects of continuous annealing parameters on the mechanical properties and microstructures of the DP steel were investigated by mechanical testing and microstructure observation. The results show that soaking between 760 and 820℃ for more than 80 s, rapid cooling at the rate of more than 30℃/s from the quenching temperature between 620 and 680℃, and overaging lower than 300℃ are beneficial for the mechanical properties of DP steels. An appropriate proportion of the two phases is one of the key factors for the favorable properties of DP steels. If the volume fraction of martensite and, thereby, free dislocations are deficient, the tensile strength and n value of DP steels will decrease, whereas, the yield strength will increase. But if the volume fraction of martensite is excessive to make it become a dominant phase, the yield and tensile strength will increase, whereas, the elongation will decrease obviously. When rapid cooling rate is not fast enough, pearlite or cementite will appear, which will degrade the mechanical properties. Even though martensite is sufficient, if it is decomposed in high temperature tempering, the properties will he unsatisfied.

FEM analysis of large thermo-deflection of strips being processed in a continuous annealing furnace

No matter what the flatness of a strip is, flat or defective, at an annealing furnace entrance, the strip can not keep its original shape and a remarkable change of its shape can be seen at the annealing furnace exit. By investigating this phenomenon at the 2030 mm continuous annealing line which belonged to Baosteel, a finite element model of thermo-mechanical buckling deformation of strips in a continuous annealing furnace were established, and the mechanism of flatness changing and the contributing factors were researched by the finite element software ANSYS.

Effect of continuous induction annealing on the microstructure and mechanical properties of copper-clad aluminum flat bars

Copper-clad aluminum （CCA） flat bars produced by the continuous casting-rolling process were subjected to continuous induction heating annealing （CIHA）, and the effects of induction heating temperature and holding time on the microstructure, interface, and mechanical properties of the fiat bars were investigated. The results showed that complete recrystallization of the copper sheath occurred under CIHA at 460℃ for 5 s, 480℃ for 3 s, or 500℃ for 1 s and that the average grain size in the copper sheath was approximately 10.0 μm. In the case of specimens subjected to CIHA at 460-500℃ for longer than 1 s, complete recrystallization occurred in the aluminum core. In the case of CIHA at 460-500℃ for 1-5 s, a continuous interracial layer with a thickness of 2.5-5.5 μm formed and the thickness mainly increased with increasing annealing temperature. After CIHA, the interracial layer consisted primarily of a Cu9A14 layer and a CuA12 layer; the average interface shear strength of the CCA flat bars treated by CIHA at 460-500℃ for 1-5 s was 45-52 MPa. After full softening annealing, the hardness values of the copper sheath and the aluminum core were HV 65 and HV 24, respectively, and the hardness along the cross section of the CCA flat bar was uniform.

Effect of roller shapes on strip buckling in a continuous annealing furnace

The effect of roller shapes on strip buckling in a continuous annealing furnace was focused on. The tensile stress distribution, the transverse compressive stress, and the critical buckling stress of the strip were studied by the finite element method （FEM） when the flat roller, crown roller, single taper roller, and double taper roller were used, respectively. Simulation results show that strip buckling is most likely to occur with the crown roller, then the double taper roller, and finally the single taper roller. Also, strip buckling can not occur when the flat roller is used. Considering strip snaking, the single taper roller and double taper roller are suggested in the continuous annealing fur-nace. The double taper roller with a better strip snaking-prevention ability should be applied in the sections with high strip temperature, and the single taper roller with a better buckling-prevention ability should be used in the sections with low strip temperature.

Driving control technology for a continuous annealing line

This paper introduces AC variable-speed driving control technology application in the continuous annealing line,including the drive system configuration,the driving control characteristics of CAL and the main control functions of the drive system.Firstly introduces the main process of the continuous annealing line,the features of the 6SE70 series common DC bus drive system and the G150 series drive system. Secondly,for the continuous annealing line,there are more strict requirements for the continuity of production and more special requirements for the drive control characteristics.We do a lot of improvement and standardization for the driving control functions and the interfaces of the line automation control system. This paper discusses the communication interface specifications and the dimension transformation methods between the drive and the basic automation system.The detail dimension transformation methods and calculation method about the line speed setting and the actual roller dimension setting are given,and detail description for the calculation method of the reference speed in the drive.Article also emphasized illustrates realizing and testing methods of inertia compensation of equipment in the drives,and standardize the value of line accelerate and decelerate rate,and the inertia test method and inertia compensation coefficient calculation method is introduced in this paper.For the bridge rollers and furnace help rollers load balance control,this paper presents two different load balance control strategies,the load balance control principle for bridge rollers which data communicates from main station to slave stations by Simolink,and the load balance control principle for furnace help rollers which use droop control.The different characteristics of those two methods are stated in detail.

Study on strip buckling in continuous annealing lines/hot galvanizing

In continuous annealing lines/hot galvanizing,strips are guided by upper and lower rolls in an alternate up and down vertical motion.This kind of process consisting of heating,soaking,and cooling furnaces(or zones) has several advantages in terms of productivity and product quality.Main problems encountered in continuous annealing lines are misguiding and formation of buckling.The strip buckling causes the strip to be rejected and,in the worst case,the strip breaks and the continuous annealing lines are compelled to stop.In this paper the elastic-plastic model of the strip traveling and the corresponding boundary condition were constructed dependant on the theory of mechanic.Simulations are performed in two steps.First,a homogeneous longitudinal tensile stress is applied at one end of the strip,the other end of the strip and the roll are restricted.In the second step,the applied tension remains constant.A uniform displacement is applied to the other end of the strip and a rotation to the roll. The transverse compressive stress,the buckling formation during strip traveling process,the location for the buckling taking place and the buckling criterion were investigated systematically.The result shows that the transverse compressive stress increases with the increase of the tensile stress and the crown of the tapered roll. Because the contact area between the tapered roll and the strip increase with the decrease of the crown,the tensile stress distribution is more homogeneous in the transverse direction of the strip.An additional transverse compressive stress is created and a buckling is also observed due to the friction during the strip motion in the second step.Once the buckling is appearance,it is very hard to be removed only through decreasing the applied longitudinal tension,because the strip wrinkle still keeps high level due to the effect of the buckled strip,the wrinkle would evolve into buckling eventually.The buckling formation process predicted by the finite element model is very similar to those observed in industrial processing lines.It takes place on the cylindrical part of the tapped roll and the buckling is moving to the middle part of the tapped roll with the increase of the crown,its width is about 2-4 mm.The criterion for the buckle occurrence is also discussed,in the prescribed situation,the transverse shell curvature increases with the strip displacement,if the transverse shell curvature reaches 0.1 mm^(-1), the buckling would take place.

Detection and analysis of gas tightness of continuous annealing furnaces

When a cold rolled strip is being treated in a continuous annealing furnace which is full of protective gas, the gas tightness of the furnace body, the connected facilities and the gas channels become an important indicator that directly affects the product＇s surface quality and shows the technical level of the design, the manufacture and the installation. By considering the problems of the gas tightness of a vertical annealing furnace in the installation and maintenance, this thesis evaluates the gas tightness indicator and gas tightness related level of the furnace body and the circulation duct, while studying and analyzing the technologies of negative-pressure leak detection and sealing.

Effect of continuous annealing temperature on the microstructure and mechanical property of an aluminum killed steel

The continuous annealing process of a typical aluminum killed steel was investigated. A cold rolled sheet was annealed continuously at holding temperature ranging from 580 to 760 ℃. The microstructures were analyzed in detail based on contiuous cooling transformation（ CCT） curves that were simulated with JM artP ro softw are. The results show ed that recrystallization and perlitic transformations caused a diversity of microstructures and mechanical properties. In comparison with annealed steel that was produced from insufficient recrystallization,annealed steel produced from sufficient recrystallization had more isometric grains and exhibited low er strength and higher ductility. Higher annealing temperatures than A_1 provided steel with lamellar pearlite zones,large ferrite grains,low strength,and high ductility. The results are attributed to the property optimization of the steel.

Characteristic Analysis and Comprehensive Control for the Horizontal Stripes of High-Grade Automotive Panels in Continuous Annealing

As to the horizontal stripes defect which exist on the surface of the high-grade automotive panels in continuous annealing process, an effective comprehensive control method is proposed on the basis of full consideration of the equipment and technological features of continuous annealing line. With five field tests as basis, the generation mechanism of the defect was analysised in detail and the comprehensive control measures were put forward. According to actual situation, a detailed technical plan was worked out .Then the relevant technologies were applied to a 1850 continuous annealing line. The statistics shows that this program acquired good effects. The incidence of horizontal stripes defect decreased from 100% to 2.78%. Meanwhile, the surface quality of strip also improved effectively, which created a larger economic benefit.

Application of the waste heat recovery system and energy-saving in the strip continuous annealing furnace

The common problem of cold strip continuous annealing furnaces is high exhaust gas temperature and great energy consumption. Taking the cold-strip continuous annealing furnaces of Baosteel No. 4 cold mill plant as an example, several waste heat recovery systems in the annealing furnaces are compared and their advantages and disadvantages are analyzed through different energy-saving technologies.

Evolution of microstructure and properties of a novel Ni-based superalloy during stress relief annealing

We discussed the decrease in residual stress,precipitation evolution,and mechanical properties of GH4151 alloy in different annealing temperatures,which were studied by the scanning electron microscope(SEM),high-resolution transmission electron microscopy(HRTEM),and electron backscatter diffraction(EBSD).The findings reveal that annealing processing has a significant impact on diminishing residual stresses.As the annealing temperature rose from 950 to 1150℃,the majority of the residual stresses were relieved from 60.1 MPa down to 10.9 MPa.Moreover,the stress relaxation mechanism transitioned from being mainly controlled by dislocation slip to a combination of dislocation slip and grain boundary migration.Meanwhile,the annealing treatment promotes the decomposition of the Laves,accompanied by the precipitation ofμ-(Mo_(6)Co_(7))starting at 950℃ and reaching a maximum value at 1050℃.The tensile strength and plasticity of the annealing alloy at 1150℃ reached the maximum(1394 MPa,56.1%)which was 131%,200%fold than those of the as-cast alloy(1060 MPa,26.6%),but the oxidation process in the alloy was accelerated at 1150℃.The enhancement in durability and flexibility is primarily due to the dissolution of the brittle phase,along with the shape and dispersal of theγ′phase.

Regulatable Orthotropic 3D Hybrid Continuous Carbon Networks for Efficient Bi-Directional Thermal Conduction

Vertically oriented carbon structures constructed from low-dimen-sional carbon materials are ideal frameworks for high-performance thermal inter-face materials(TIMs).However,improving the interfacial heat-transfer efficiency of vertically oriented carbon structures is a challenging task.Herein,an orthotropic three-dimensional(3D)hybrid carbon network(VSCG)is fabricated by depositing vertically aligned carbon nanotubes(VACNTs)on the surface of a horizontally oriented graphene film(HOGF).The interfacial interaction between the VACNTs and HOGF is then optimized through an annealing strategy.After regulating the orientation structure of the VACNTs and filling the VSCG with polydimethylsi-loxane(PDMS),VSCG/PDMS composites with excellent 3D thermal conductive properties are obtained.The highest in-plane and through-plane thermal conduc-tivities of the composites are 113.61 and 24.37 W m^(-1)K^(-1),respectively.The high contact area of HOGF and good compressibility of VACNTs imbue the VSCG/PDMS composite with low thermal resistance.In addition,the interfacial heat-transfer efficiency of VSCG/PDMS composite in the TIM performance was improved by 71.3%compared to that of a state-of-the-art thermal pad.This new structural design can potentially realize high-performance TIMs that meet the need for high thermal conductivity and low contact thermal resistance in interfacial heat-transfer processes.

Continuously Doping Bi_(2)Sr_(2)CaCu_(2)O_(8+δ)into Electron-Doped Superconductor by CaH_(2)Annealing Method

As a typical hole-doped cuprate superconductor,Bi_(2)Sr_(2)CaCu_(2)O_(8+δ)(Bi2212)carrier doping is mostly determined by its oxygen content.Traditional doping methods can regulate its doping level within the range of hole doping.Here we report the first application of CaH_(2)annealing method in regulating the doping level of Bi2212.By continuously controlling the anneal time,a series of differently doped samples can be obtained.The combined experimental results of x-ray diffraction,scanning transmission electron microscopy,resistance and Hall measurements demonstrate that the CaH_(2)induced topochemical reaction can effectively change the oxygen content of Bi2212 within a very wide range,even switching from hole doping to electron doping.We also found evidence of a low-T_c superconducting phase in the electron doping side.

Thermal stability of Zr_(55)Al_(10)Ni_5Cu_(30)bulk amorphous alloy during continuous heating and isothermal annealing

The crystallization behavior of Zr 55 Al 10 Ni 5Cu 30 (mole fraction, %) bulk amorphous alloy during continuous heating and isothermal annealing was investigated. The results show that there exists a first order exponential decay relation between the characteristic temperatures and the heating rates during continuous heating process. The activation energy for glass transition E g and that for crystallization E p and E x during continuous heating were evaluated by Kissinger plots. In addition, there is a second order exponential decay relation between the annealing temperature and the corresponding crystallization time during isothermal annealing. The isothermal activation energy obtained by Arrhenius equation increases as crystallization proceeds, indicating the sufficient stability of the residual amorphous structure after initial crystallization.

Application and management of continuous glucose monitoring in diabetic kidney disease

Diabetic kidney disease(DKD)is a common complication of diabetes mellitus that contributes to the risk of end-stage kidney disease(ESKD).Wide glycemic var-iations,such as hypoglycemia and hyperglycemia,are broadly found in diabetic patients with DKD and especially ESKD,as a result of impaired renal metabolism.It is essential to monitor glycemia for effective management of DKD.Hemoglobin A1c(HbA1c)has long been considered as the gold standard for monitoring glycemia for>3 months.However,assessment of HbA1c has some bias as it is susceptible to factors such as anemia and liver or kidney dysfunction.Continuous glucose monitoring(CGM)has provided new insights on glycemic assessment and management.CGM directly measures glucose level in interstitial fluid,reports real-time or retrospective glucose concentration,and provides multiple glycemic metrics.It avoids the pitfalls of HbA1c in some contexts,and may serve as a precise alternative to estimation of mean glucose and glycemic variability.Emerging studies have demonstrated the merits of CGM for precise monitoring,which allows fine-tuning of glycemic management in diabetic patients.Therefore,CGM technology has the potential for better glycemic monitoring in DKD patients.More research is needed to explore its application and management in different stages of DKD,including hemodialysis,peritoneal dialysis and kidney transplantation.

Effect of continuous nursing on treatment compliance and side effect management of coronary heart disease

BACKGROUND There are relatively few studies on continuing care of coronary heart disease(CHD),and its research value needs to be further clarified.AIM To investigate the effect of continuous nursing on treatment compliance and side effect management in patients with CHD.METHODS This is a retrospective study with patients from January 2021 to 2023.The study was divided into two groups with 30 participants in each group.Self-rating anxiety scale(SAS)and Self-rating depression scale(SDS)were used to assess patients'anxiety and depression,and medical coping questionnaire was used to assess patients'coping styles.The pelvic floor dysfunction questionnaire(PFDI-20)was used to assess the status of pelvic floor function,including bladder symptoms,intestinal symptoms,and pelvic symptoms.RESULTS SAS score decreased from 57.33±3.01before treatment to 41.33±3.42 after treatment,SDS score decreased from 50.40±1.45 to 39.47±1.57.The decrease of these two indexes was statistically significant(P<0.05).PFDI-20 scores decreased from the mean 16.83±1.72 before treatment to 10.47±1.3the mean after treatment,which was statistically significant(P<0.05).CONCLUSION The results of this study indicate that pioneering research in continuous care of CHD has a positive impact on improving patients'treatment compliance,reducing anxiety and depression levels,and improving coping styles and pelvic floor functional status.

Achieving High Strength and Tensile Ductility in Pure Nickel by Cryorolling with Subsequent Low-Temperature Short-Time Annealing

Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel sheets combining high strength with good ductility.The results show that,for different cryorolling strains,the uniform elongation was greatly increased without sacrificing the strength after annealing.A yield strength of 607 MPa and a uniform elongation of 11.7%were obtained after annealing at a small cryorolling strain(ε=0.22),while annealing at a large cryorolling strain(ε=1.6)resulted in a yield strength of 990 MPa and a uniform elongation of 6.4%.X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),and electron backscattered diffraction(EBSD)were used to characterize the microstructure of the specimens and showed that the high strength could be attributed to strain hardening during cryorolling,with an additional contribution from grain refinement and the formation of dislocation walls.The high ductility could be attributed to annealing twins and micro-shear bands during stretching,which improved the strain hardening capacity.The results show that the synergistic effect of strength and ductility can be regulated through low-temperature short-time annealing with different cryorolling strains,which provides a new reference for the design of future thermo-mechanical processes.

Comparative Analysis of Continuous versus Intermittent Proton Pump Inhibitor Therapy in Patients with Upper Gastrointestinal Bleeding Due to Ulcers

Upper gastrointestinal bleeding (UGIB) presents as a prevalent clinical challenge, with annual incidence rates ranging from 80 to 150 cases per 100,000 individuals. Guidelines for managing patients with UGIB due to bleeding ulcers recommend a continuous infusion of proton pump inhibitors (PPI). However, studies comparing intermittent dosing of PPI therapy show that this regimen achieves similar clinical benefits. If the clinical efficacy remains equivalent, intermittent dosing will be more cost-effective for patients and the health care system. Our research study aims to analyze the comparative effectiveness of intermittent versus continuous PPI therapy after endoscopic treatment in patients with UGIB, focusing on such endpoints as rebleeding risk at 3-and 7-day mortality rates. Methods: Resources searched included MEDLINE, EMBASE, PUBMED, and the Cochrane Central Register of Controlled Trials databases from January 2010 through December 2023 with the inclusion of meta-analysis, systematic review, review, or ACG guideline recommendations. Results of the analysis show how recommendations regarding high vs. low PPI regimen changed over time: from no difference in regimen in 2010 to recommending continuous regimen in 2012 to declaring insufficient evidence between choosing one regimen over another in 2013 to determine that both regimens were comparable to each other in 2014-2018 and finally to recommending both regimens in 2021. To conclude, our review shows that in patients with bleeding ulcers and high-risk endoscopic findings, intermittent PPI therapy is non-inferior to continuous PPI infusion for three days, seven days bleeding risk or mortality rates;however, it remains challenging to determine the most optimal intermittent regimen due to heterogeneity of RCTs included in meta-analyses, and further trials will need to be performed.

Achievable hole concentration at room temperature as a function of Mg concentration for MOCVD-grown p-GaN after sufficient annealing

Relationship between the hole concentration at room temperature and the Mg doping concentration in p-GaN grown by MOCVD after sufficient annealing was studied in this paper.Different annealing conditions were applied to obtain sufficient activation for p-GaN samples with different Mg doping ranges.Hole concentration,resistivity and mobility were characterized by room-temperature Hall measurements.The Mg doping concentration and the residual impurities such as H,C,O and Si were measured by secondary ion mass spectroscopy,confirming negligible compensations by the impurities.The hole concentration,resistivity and mobility data are presented as a function of Mg concentration,and are compared with literature data.The appropriate curve relating the Mg doping concentration to the hole concentration is derived using a charge neutrality equation and the ionized-acceptor-density[N-(A)^(-)](cm^(−3))dependent ionization energy of Mg acceptor was determined asE_(A)^(Mg)=184−2.66×10^(−5)×[N_(A)^(-)]1/3 meV.

Residual stress modeling of mitigated fused silica damage sites with CO_(2)laser annealing

A numerical model based on measured fictive temperature distributions is explored to evaluate the residual stress fields of CO_(2)laser-annealed mitigated fused silica damage sites.The proposed model extracts the residual strain from the differences in thermoelastic contraction of fused silica with different fictive temperatures from the initial frozen-in temperatures to ambient temperature.The residual stress fields of mitigated damage sites for the CO_(2)laser-annealed case are obtained by a finite element analysis of equilibrium equations and constitutive equations.The simulated results indicate that the proposed model can accurately evaluate the residual stress fields of laser-annealed mitigated damage sites with a complex thermal history.The calculated maximum hoop stress is in good agreement with the reported experimental result.The estimated optical retardance profiles from the calculated radial and hoop stress fields are consistent with the photoelastic measurements.These results provide sufficient evidence to demonstrate the suitability of the proposed model for describing the residual stresses of mitigated fused silica damage sites after CO_(2)laser annealing.