To change the undesirable present situation of recovering and using converter gas in steel plants in China, the basic approaches to improving the converter gas recovery rate were analyzed theoretically along with the ...To change the undesirable present situation of recovering and using converter gas in steel plants in China, the basic approaches to improving the converter gas recovery rate were analyzed theoretically along with the change curves of the converter gas component content, based on the converter gas recovery system of Baosteel No. 2 steel- making plant. The effects of converter device, raw material, air imbibed quantity, recovery restricted condition, and intensity of oxygen blowing on the converter gas recovery rate were studied. Among these, the effects of the air im bibed quantity, recovery restricted condition, and intensity of oxygen blowing are remarkable. Comprehensive measures were put forward for improving the converter gas recovery from the point of devices, etc. , and good results were achieved.展开更多
In order to predict the pressure drop, collection efficiency, velocity, temperature and mole fraction of vapor in an industrial venturi scrubber with water spraying for converter gas cooling, a three-dimensional model...In order to predict the pressure drop, collection efficiency, velocity, temperature and mole fraction of vapor in an industrial venturi scrubber with water spraying for converter gas cooling, a three-dimensional model of heat and mass transfer with phase change is established. The gas flow and liquid droplets are treated as a continuous phase with a Eulerian approach and as a discrete phase with a Lagrangian approach, respectively. The coupled problem of heat, force, and mass transfers between gas flow and liquid droplets is solved by a commercial computational fluid dynamics（CFD） package, FLUENT. The numerical results show that the water injections have an important influence on the distributions of pressure, velocity, temperature, and mole fraction of vapor, especially for the spraying region in the throat. In the spraying region, the pressure drop is higher and the velocity is lower than in other regions due to the gas-droplet drag, while the temperature is lower because the droplet absorbs large amounts of heat from the high temperature gas and the mole fraction of vapor is higher due to the phase change of the liquid droplet. A number of cases with different Water-to-gas volume flow ratios and baffle openings were simulated. The dependence of pressure drop, velocity, temperature, mole fraction of vapor, and collection efficiency on both the water-to-gas volume flow ratio and baffle opening are analyzed. The good agreements between simulation results and experiment data of pressure drop, temperature, and collection efficiency validate the model. The model should facilitate optimization of the venturi scrubber design in order to give better performance with lower pressure drops and higher collection efficiency.展开更多
Gas pressurized fan speed control and remote monitoring was achieved based on three sets of gas pressure MM440 frequency converter control system, through the Profibus-DP network transmission of exchange data and sign...Gas pressurized fan speed control and remote monitoring was achieved based on three sets of gas pressure MM440 frequency converter control system, through the Profibus-DP network transmission of exchange data and signal instructions. In operation, one converter which adopted ＂ power-off reset＂ has broken down, so as to cause two other gas pressurized frequency converter tripping. This paper proposed method to achieve capture and process failures, and application to converter control system. The result shows that the present method solves the fault, improves the system operation stability and meets the requirement of production.展开更多
In order to improve the calorific value and the recovery yield of converter gas during the steelmaking process, a novel and thermodynamically admissible process was proposed. This method involved injecting pulverized ...In order to improve the calorific value and the recovery yield of converter gas during the steelmaking process, a novel and thermodynamically admissible process was proposed. This method involved injecting pulverized coal into the vaporization cooling flue of a converter, and the approach was developed based on an industrial 30 t converter. The effects of temperature, O2 content, and the volumetric ratio of CO to CO2 on the conversion of the mixed components of gas were analyzed using thermodynamic calculations. Furthermore, the effect of the injection rate on the quality and quantity of gas was investigated. The results show that the O2 and CO2 components of flue gas decrease as the injection rate increases, whereas the CO and H2 components synchronously increase. With the injection rate of 30 kg min-1, the 02 and CO2 components of the gas decreased by 64.12 and 41.19%, respectively, while the CO and H2 increased by 20.09 and 236.84%, respectively, and the recovery time of gas increased by 11.61%, compared to non-injection.展开更多
A high blast temperature is an effective measure that improves pulverized coal injection （PCI）and energy consumption,decreases the cost of blast furnaces （BF）. Apart from using technology such as the increased vau...A high blast temperature is an effective measure that improves pulverized coal injection （PCI）and energy consumption,decreases the cost of blast furnaces （BF）. Apart from using technology such as the increased vault temperature of the hot-blast stove, the increased temperature of the waste gas, the preheating of combustion air and gas, and fully closed mixed air valves, other measures, such as using an oxygen-enriched blast stove, burning high heating value converter gas, increasing the number of stove changes to reduce the time needed for stove blasts, were taken to increase the blast temperature of the 2 500 m3 BF in recent years. The blast temperature of the 2 500 m3 BF was continuously increased in these years. The monthly average temperature of the 2 500 m3 BF reached 1 158℃, with the highest blast temperature reaching 1 195 ℃ in 2006. This technique of increased blast temperatures has reached an advanced level in China.展开更多
Since the beginning of this century, revolutionary progress has been made in the understanding of resources and in the mining technologies of the oil and gas industry. Advances in petroleum engineering technology repr...Since the beginning of this century, revolutionary progress has been made in the understanding of resources and in the mining technologies of the oil and gas industry. Advances in petroleum engineering technology represented by horizontal wells and large-scale fracturing have promoted the scale development of low-grade and unconventional oil and gas resources. After the rapid growth of natural gas production in China for more than 10 consecutive years, the replacement of conventional natural gas resources has been weak and unconventional natural gas has become the major force for increasing production. Coal based SNG(synthetic natural gas) has also become a major competitor in the domestic market. The development of CTL(coal-toliquids) and SNG industries has brought coal resources into the oil and gas product market, expanding the concept of traditional oil and gas resources. The continuous improvement of petroleum engineering technology has promoted the development of deep underground coal gasification technology, which has given economic value to the huge amount of deep coal resources that are unable to be exploited by underground mining, and provides a tremendous resource guarantee for the sustainable development of the traditional oil and gas industry. A preliminary calculation shows that deep underground coal gasification has a competitive advantage in cost compared with high-cost, low-grade, unconventional gas and coal-based natural gas. Deep underground coal gasification is a typical cross-disciplinary and cross-sectoral sophisticated technology. Domestic oil and gas enterprises have dominant advantages in the engineering technology of this field. Further technical integration innovation and multi-industry joint research are needed to eventually realize the commercial application of this deep underground coal gasification technology.展开更多
The performance of a recycling process for CO_(2) capture and utilization of exhaust gas in the steelmaking plant was reported.A facility capable of capturing CO_(2) at 3200 m^(3)/h was established in the steelmaking ...The performance of a recycling process for CO_(2) capture and utilization of exhaust gas in the steelmaking plant was reported.A facility capable of capturing CO_(2) at 3200 m^(3)/h was established in the steelmaking plant,resulting in the CO_(2) production of 50,000 t/a.The CO_(2) concentration of the exhaust gas from the lime kiln increased from 25.0 to 99.8 vol.%using the comprehensive method of the pressure swing adsorption and cryogenic separation.The captured and purified CO_(2) was successfully applied in the converter process by the top blowing and bottom blowing.The utilization of CO_(2) was 3.5 m^(3)/t through these two modes.After optimizing parameters of CO_(2)-O_(2) mixed top blowing,the value of[C]×[O]and the content of TFe in slag were reduced by 1.33×10-4 and 1.27%,respectively,and the dephosphorization rate of the molten steel increased by 2.31%.For the CO_(2) bottom blowing,the[N]content in the molten steel was significantly reduced by 5.7×10^(-6).展开更多
基金Item Sponsored by National Natural Science Foundation of China (50334020)
文摘To change the undesirable present situation of recovering and using converter gas in steel plants in China, the basic approaches to improving the converter gas recovery rate were analyzed theoretically along with the change curves of the converter gas component content, based on the converter gas recovery system of Baosteel No. 2 steel- making plant. The effects of converter device, raw material, air imbibed quantity, recovery restricted condition, and intensity of oxygen blowing on the converter gas recovery rate were studied. Among these, the effects of the air im bibed quantity, recovery restricted condition, and intensity of oxygen blowing are remarkable. Comprehensive measures were put forward for improving the converter gas recovery from the point of devices, etc. , and good results were achieved.
基金supported by Beijing Novel Program, China (Grant No. 2008B16)
文摘In order to predict the pressure drop, collection efficiency, velocity, temperature and mole fraction of vapor in an industrial venturi scrubber with water spraying for converter gas cooling, a three-dimensional model of heat and mass transfer with phase change is established. The gas flow and liquid droplets are treated as a continuous phase with a Eulerian approach and as a discrete phase with a Lagrangian approach, respectively. The coupled problem of heat, force, and mass transfers between gas flow and liquid droplets is solved by a commercial computational fluid dynamics（CFD） package, FLUENT. The numerical results show that the water injections have an important influence on the distributions of pressure, velocity, temperature, and mole fraction of vapor, especially for the spraying region in the throat. In the spraying region, the pressure drop is higher and the velocity is lower than in other regions due to the gas-droplet drag, while the temperature is lower because the droplet absorbs large amounts of heat from the high temperature gas and the mole fraction of vapor is higher due to the phase change of the liquid droplet. A number of cases with different Water-to-gas volume flow ratios and baffle openings were simulated. The dependence of pressure drop, velocity, temperature, mole fraction of vapor, and collection efficiency on both the water-to-gas volume flow ratio and baffle opening are analyzed. The good agreements between simulation results and experiment data of pressure drop, temperature, and collection efficiency validate the model. The model should facilitate optimization of the venturi scrubber design in order to give better performance with lower pressure drops and higher collection efficiency.
文摘Gas pressurized fan speed control and remote monitoring was achieved based on three sets of gas pressure MM440 frequency converter control system, through the Profibus-DP network transmission of exchange data and signal instructions. In operation, one converter which adopted ＂ power-off reset＂ has broken down, so as to cause two other gas pressurized frequency converter tripping. This paper proposed method to achieve capture and process failures, and application to converter control system. The result shows that the present method solves the fault, improves the system operation stability and meets the requirement of production.
文摘In order to improve the calorific value and the recovery yield of converter gas during the steelmaking process, a novel and thermodynamically admissible process was proposed. This method involved injecting pulverized coal into the vaporization cooling flue of a converter, and the approach was developed based on an industrial 30 t converter. The effects of temperature, O2 content, and the volumetric ratio of CO to CO2 on the conversion of the mixed components of gas were analyzed using thermodynamic calculations. Furthermore, the effect of the injection rate on the quality and quantity of gas was investigated. The results show that the O2 and CO2 components of flue gas decrease as the injection rate increases, whereas the CO and H2 components synchronously increase. With the injection rate of 30 kg min-1, the 02 and CO2 components of the gas decreased by 64.12 and 41.19%, respectively, while the CO and H2 increased by 20.09 and 236.84%, respectively, and the recovery time of gas increased by 11.61%, compared to non-injection.
文摘A high blast temperature is an effective measure that improves pulverized coal injection （PCI）and energy consumption,decreases the cost of blast furnaces （BF）. Apart from using technology such as the increased vault temperature of the hot-blast stove, the increased temperature of the waste gas, the preheating of combustion air and gas, and fully closed mixed air valves, other measures, such as using an oxygen-enriched blast stove, burning high heating value converter gas, increasing the number of stove changes to reduce the time needed for stove blasts, were taken to increase the blast temperature of the 2 500 m3 BF in recent years. The blast temperature of the 2 500 m3 BF was continuously increased in these years. The monthly average temperature of the 2 500 m3 BF reached 1 158℃, with the highest blast temperature reaching 1 195 ℃ in 2006. This technique of increased blast temperatures has reached an advanced level in China.
文摘Since the beginning of this century, revolutionary progress has been made in the understanding of resources and in the mining technologies of the oil and gas industry. Advances in petroleum engineering technology represented by horizontal wells and large-scale fracturing have promoted the scale development of low-grade and unconventional oil and gas resources. After the rapid growth of natural gas production in China for more than 10 consecutive years, the replacement of conventional natural gas resources has been weak and unconventional natural gas has become the major force for increasing production. Coal based SNG(synthetic natural gas) has also become a major competitor in the domestic market. The development of CTL(coal-toliquids) and SNG industries has brought coal resources into the oil and gas product market, expanding the concept of traditional oil and gas resources. The continuous improvement of petroleum engineering technology has promoted the development of deep underground coal gasification technology, which has given economic value to the huge amount of deep coal resources that are unable to be exploited by underground mining, and provides a tremendous resource guarantee for the sustainable development of the traditional oil and gas industry. A preliminary calculation shows that deep underground coal gasification has a competitive advantage in cost compared with high-cost, low-grade, unconventional gas and coal-based natural gas. Deep underground coal gasification is a typical cross-disciplinary and cross-sectoral sophisticated technology. Domestic oil and gas enterprises have dominant advantages in the engineering technology of this field. Further technical integration innovation and multi-industry joint research are needed to eventually realize the commercial application of this deep underground coal gasification technology.
文摘The performance of a recycling process for CO_(2) capture and utilization of exhaust gas in the steelmaking plant was reported.A facility capable of capturing CO_(2) at 3200 m^(3)/h was established in the steelmaking plant,resulting in the CO_(2) production of 50,000 t/a.The CO_(2) concentration of the exhaust gas from the lime kiln increased from 25.0 to 99.8 vol.%using the comprehensive method of the pressure swing adsorption and cryogenic separation.The captured and purified CO_(2) was successfully applied in the converter process by the top blowing and bottom blowing.The utilization of CO_(2) was 3.5 m^(3)/t through these two modes.After optimizing parameters of CO_(2)-O_(2) mixed top blowing,the value of[C]×[O]and the content of TFe in slag were reduced by 1.33×10-4 and 1.27%,respectively,and the dephosphorization rate of the molten steel increased by 2.31%.For the CO_(2) bottom blowing,the[N]content in the molten steel was significantly reduced by 5.7×10^(-6).
